Raymarine M81138 Installation Manual Download

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I/O Drive

Installation Guide

Drives covered:

M81138

I/O (Stern) Drive 12 V

E12019

KAD 32 I/O (Stern) Drive 12 V

Document number: 81176-4
April 2006

81176_4.fm Page 1 Tuesday, April 18, 2006 9:26 AM

Summary of Contents for M81138

Page 1: ...I O Drive Installation Guide Drives covered M81138 I O Stern Drive 12 V E12019 KAD 32 I O Stern Drive 12 V Document number 81176 4 April 2006 81176_4 fm Page 1 Tuesday April 18 2006 9 26 AM...

Page 2: ...t and the handbook WARNING Product installation This equipment must be installed in accordance with the instructions contained in this handbook Failure to do so could result in poor product performanc...

Page 3: ...on our products signifies that this product should not be disposed of in general waste or landfill Please contact your local dealer national distributor or Raymarine Technical Services for informatio...

Page 4: ...as the steering cable When you disengage the autopilot a clutch disengages the I O drive so you can steer the boat manually Figure 1 Main parts of the I O drive Contents This guide contains CAUTION Co...

Page 5: ...ethod Electromechanical Maximum thrust 150 kg 330 lb Maximum stroke 214 mm 8 3 in Hardover to hardover time 8 8 sec Other information protected for use in engine compartments CE approvals conforms to...

Page 6: ...ine environment Their design and manufacture conforms to the appropriate Electromagnetic Compatibility EMC standards but correct installation is required to ensure that performance is not compromised...

Page 7: ...below the radiating element The equipment is supplied from a separate battery from that used for engine start Volt agedropsbelow10 V andstartermotortransients cancausetheequipmenttoreset This will no...

Page 8: ...wn in Figure 4 remove the locating pin that attaches the cable rod to the tiller end block replace it with the girdle support bracket secure the assembly with the supplied split pin rotate the girdle...

Page 9: ...e adaptor pin bracket Volvo 3 Fit the I O drive into the girdle support bracket see Figure 6 positiontheI Odriveunitsothefixedsupportpin onthebracket fitsintothelocation hole in the I O drive girdle t...

Page 10: ...necessary youcanrotatethemainbodyofthedriveunitrelativetothegirdletube seeFigure 17 Installation for Mercruiser 93 OMC Yamaha 1 Fit the girdle support bracket as shown in Figure7 remove the locating p...

Page 11: ...l and that the securing bolts are on the bow for ward side of the cable end sheath tighten the two securing bolts on the adaptor pin bracket Figure 8 Fitting the adaptor pin bracket Mercruiser 93 OMC...

Page 12: ...rdover check Slowly turn the steering system from hardover to hardover Make sure that the drive unit and adaptor pin bracket do not come into contact with any part of the engine boat or steering syste...

Page 13: ...ehardtoremove Youwill probablyneed some one s help tohold the legsof thesplit pins togetherso youcan remove them 2 Fit the pivot assembly to the steering system as shown in Figure 10 use the new retai...

Page 14: ...ing bolts tighten the bolts to secure the main support bracket Figure 11 Fitting the main support bracket Mercruiser 95 4 Place the I O drive s pushrod end on the pivot assembly pin the flat part of t...

Page 15: ...eering system from hardover to hardover Make sure that the drive unit and adaptor pin bracket do not come into contact with any part of the engine boat or steering system This includes any engine hose...

Page 16: ...ne 3 Remove the filter assembly bolts 4 Fit the extension bracket supplied to the KAD 32 bracket using the extension bracket bolts supplied 5 Use the filter assembly bolts to attach the filter assembl...

Page 17: ...able rod to the tiller end block 2 Replace it with the Volvo adaptor pin using one of the split pins to hold it in place see Figure 14 D5216 1 Extension bracket Extension bracket bolts Flexible hose F...

Page 18: ...side of the cable end sheath make sure the bracket is vertical then tighten the two bolts Figure 15 Fitting the girdle support bracket 4 Position the I O drive unitto align itslocation holeswith the f...

Page 19: ...ivetothegirdletube seeFigure 17 Mounting in a restricted area If an obstruction prevents you from installing the I O drive unit as supplied rotate the main body of the drive relative to the girdle tub...

Page 20: ...system connect it to the course computer as follows 1 Plug in the power cable supplied into the socket on thedrive unit Lock the connector in place by turning the locking ring clockwise 2 Route the c...

Page 21: ...nnected to the course computer 4 Complete a hand steering check Are you sure there is no contact between the drive unit and any part of the engine steering system or boat s structure when the push rod...

Page 22: ...cause adja cent pieces of electrical equipment to interact with one another with a consequent adverse effect on operation In order to minimize these effects and enable you to get the best possible pe...