Raymarine E12019 Installation Manual Download

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Summary of Contents for E12019

Page 1: ...Any reference to Raytheon or RTN in this manual should be interpreted as Raymarine The names Raytheon and RTN are owned by the Raytheon Company All manuals and user guides at all guides com a l l g u...

Page 2: ...I O Drive Installation Guide Drives covered M81138 I O Stern Drive 12 V E12019 KAD 32 I O Stern Drive 12V Document number 81176 3 March 2001 All manuals and user guides at all guides com...

Page 3: ...ent Always maintain a permanent watch so you can respond to situations as they develop EMC conformance All Raymarine equipment and accessories are designed to the best industry standards for use in th...

Page 4: ...g valve in the same way as the steering cable When you disengage the autopilot a clutch disengages the I O drive so you can steer the boat manually CAUTION Any attempt to install an I O drive to a non...

Page 5: ...32 12 V Drive method Electromechanical Maximum thrust 150 kg 330 lb Maximum stroke 214 mm 8 3 in Hardover to hardover time 8 8 sec Other information protected for usein engine compartments CE approval...

Page 6: ...signed to the best industry standards for use in the recreational marine environment Their design and manufacture conforms to the appropriate Electromagnetic Compatibility EMC standards but correct in...

Page 7: ...diating element The equipment is supplied from a separate battery from that used for engine start Voltage drops below 10 V and starter motor transients cancause theequipmenttoreset Thiswillnotdamage t...

Page 8: ...so you can fit the drive unit to stern drive systems made by Volvo see page 8 for installation instructions Mercruiser 93 OMC and Yamaha see page 10 for installation instructions Mercruiser 95 see pag...

Page 9: ...rotate the girdle support bracket so that the spring loaded pin faces forward 2 Fit the adaptor pin bracket to the cable end sheath see Figure 6 the adaptor pin bracket must sit against but not on the...

Page 10: ...the bracket until the spring loaded pin fits into the other location hole CAUTION The fixed and spring loaded location pins must be fully engaged in the I O drive girdle tube If they are not the autop...

Page 11: ...Yamaha 1 Fit the girdle support bracket as shown in Figure 8 remove the locating pin that attaches the cable rod to the tiller end block replace it with the girdle support bracket secure the assembly...

Page 12: ...unit so the fixed support pin on the bracket fits into the location hole in the I O drive girdle tube twist and lower the I O drive unit into the bracket until the spring loaded pin fits into the oth...

Page 13: ...e sure there is sufficient space between the complete drive unit and the engine manifold Use Raymarine installation kit D309 to install the I O drive unit to Mercruiser engines manufactured from 1994...

Page 14: ...nnection fit the clamp around the spool valve cable connection put the spring washers on the four securing bolts tighten the bolts to secure the main support bracket Figure 12 Fitting the main support...

Page 15: ...he I O drive s pushrod is parallelwith the power steering ram CAUTION The fixed and spring loaded location pins must be fully engaged in the I O drive girdle tube If they are not the autopilot will fa...

Page 16: ...e engine 3 Remove the filter assembly bolts 4 Fit the extension bracket supplied to the KAD 32 bracket using the extension bracket bolts supplied 5 Use the filter assembly bolts to attach the filter a...

Page 17: ...attachesthe steeringcablerodtothe tiller end block 2 ReplaceitwiththeVolvoadaptorpin usingoneofthesplitpinsto hold it in place see Figure 15 D5216 1 Extension bracket Extension bracket bolts Flexible...

Page 18: ...must be on the stern aft side of the cable end sheath make sure the bracket is vertical then tighten the two bolts Figure 16 Fitting the girdle support bracket 4 PositiontheI Odriveunittoalignitsloca...

Page 19: ...ring system This includes any engine hoses that may have a passing contact with the I O drive unit Note If necessary you can rotate the main body of the drive unit relative to the girdle tube see Figu...

Page 20: ...th the I O drive unit 3 Electrical connections WARNING Electrical safety Make sure the power supply is switched off before you make any electrical connections When you have fitted the I O drive to the...

Page 21: ...hed to the steering system with all brackets bolts split pins etc secure 2 Is the drive unit correctly aligned 3 Are the motor and clutch cables correctly routed and securely connected to the course c...

Page 22: ...can cause adjacent pieces of electrical equipment to interact with one another with a consequent adverse effect on operation In order to minimize these effects and enable you to get the best possible...

Page 23: ...Center UK 44 0 23 9271 4713 or 44 0 23 9269 3611 ext 1083 USA 1 603 881 5200 or 1 800 539 5539 ext 2333 Product support Raymarine products are supported by a worldwide network of distributors and Auth...