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INSTALLATION GUIDE

1525-NSX Combination Ladder Rack

NV200 / City Express ( Aluminum )

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Summary of Contents for 1525-NSX

Page 1: ...INSTALLATION GUIDE 1525 NSX Combination Ladder Rack NV200 City Express Aluminum ...

Page 2: ...e q Cordless Impact q Ratchet q Tape Measure q Mallet q Marker q Ladder q Cutter q 1 2 Socket q Sawhorse Optional q Box q Knife q 1 2 Wrench q 13mm Socket q Silicone q 1 1 Setup q 1 2 Ladder Rack Assembly 3 5 5 14 q 2 1 Mounting Tracks Installation q 2 2 Ladder Rack Installation q 2 3 Note 15 16 20 21 Phase 1 Assembly Phase 2 Installation ...

Page 3: ...ook Protector 4 3 8 L 2 10 722 Mounting Track 2 15 2580 Front Crossbow 2 15 2590 Rear Crossbow 1 15 2595 Third Crossbow 1 15 3003 Ladder Clamp Lock 2 15 3004 Ladder Clamp Rear Hook 2 15 3005 Ladder Clamp Bar Driver Side 1 15 3006 Ladder Clamp Bar Passenger Side 1 15 3010 Ski Left 1 15 3011 Ski Right 1 15 4290 Front Hook 2 94 1011 Assembly Fastener Kit 1 96 1016 Install Fastener Kit 1 BILL OF MATER...

Page 4: ... Carriage Bolt 5 16 1 98 123 Lock Washer 94 105 Hex Nut 98 117 Flat Washer 4 98 123 Lock Washer 94 105 Hex Nut 98 117 Flat Washer 2 90 491 Carriage Bolt 5 16 1 98 123 Lock Washer 94 105 Hex Nut 98 117 Flat Washer 98 160 Spacer 90 487 4 Carriage Bolt 5 16 18 3 4 SS304 90 491 30 Carriage Bolt 5 16 18 1 SS304 98 117 Flat Washer 5 16 O D 3 4 SS18 8 38 98 123 Lock Washer Regular 5 16 SS304 38 94 105 He...

Page 5: ...ook protector to the upper rear hook TOOLS q Knife REMOVE 2 Fastener Assembly 96 1016 Fastener Kit 90 667 6 8 8 Hex Bolt M8 1 25 20mm SS304 90 209 Hex Bolt 5 16 18 5 8 SS304 98 117 14 Flat Washer 5 16 OD 3 4 SS18 8 98 123 14 Lock Washer 5 16 SS304 94 150 Channel Nut 5 16 8 90 209 Hex Bolt 5 16 1 98 123 Lock Washer 98 117 Flat Washer 94 150 Channel Nut 6 90 667 Hex Bolt M8 20mm 98 123 Lock Washer 9...

Page 6: ...2 Page 6 1 2 2 Attach the rear hooks to the ladder clamps with the pre assembled hardware on the pivot bars TOOLS q Cordless Impact q 1 2 Socket q 1 2 Wrench 90 225 Hex Bolt 5 16 18 2 SS304 98 117 Flat Washer 98 117 Flat Washer 94 111 Lock Nut HARDWARE USED 4 hardware is pre assembled ...

Page 7: ...r the feet have been installed in the final position Third crossbow Slide 4 pcs of 1 carriage bolts DRIVER SIDE 8 90 491 Hex Bolt 5 16 1 SS304 Rear crossbow Slide 2 pcs of 3 4 carriage bolts Slide 4 pcs of 1 carriage bolts HARDWARE USED 2 90 487 Carriage Bolt 5 16 3 4 SS304 PASSENGER SIDE 8 90 491 Hex Bolt 5 16 1 SS304 Rear crossbow Slide 2 pcs of 3 4 carriage bolts Slide 4 pcs of 1 carriage bolts...

Page 8: ... Page 8 HARDWARE USED 16 hand tighten the nuts Carriage bolts are already on the crossbows 98 123 Lock Washer 98 117 Flat Washer 94 105 Hex Nut 1 2 4 Install the feet on the third and rear crossbows NOTE The more slanted side of the V foot should be closer to the center of the crossbow ...

Page 9: ...uide REV D2 Page 9 1 2 5 Fasten the left and right ladder clamp assemblies to the rear crossbow HARDWARE USED 4 Carriage bolts are already on the crossbows 98 123 Lock Washer 98 117 Flat Washer 94 105 Hex Nut TOOLS q Cordless Impact q 1 2 Socket q Tape Measure q Marker 12 3 4 ...

Page 10: ... Washer 98 117 Flat Washer 90 491 Carriage Bolt 5 16 1 94 105 Hex Nut TOOLS q Marker q Cutter 1 2 6 Pull out the 14 5 track plug on the passenger side of the first front crossbow and the driver side of the adjustable front crossbow Loosen the pre assembled hardware on the front hooks and slide the hooks onto the front crossbows to the position shown below Cut the track plug then attach it back to ...

Page 11: ...X Installation Guide REV D2 Page 11 1 2 7 Install the left and right Skis to the end brackets of the front crossbow HARDWARE USED 4 Carriage bolts are already on the ski 98 123 Lock Washer 98 117 Flat Washer 94 105 Hex Nut TOOLS q Cordless Impact q 1 2 Socket ...

Page 12: ... crossbow to the left and right Skis NOTE Tighten the nuts just to hold the 2nd front crossbow for adjustment TOOLS q Cordless Impact q 1 2 Socket HARDWARE USED 4 hand tighten the nuts 98 123 Lock Washer 98 117 Flat Washer 90 491 Carriage Bolt 5 16 1 94 105 Hex Nut HARDWARE USED 4 hand tighten the nuts 98 123 Lock Washer 98 117 Flat Washer 90 491 Carriage Bolt 5 16 1 94 105 Hex Nut 8 456 ...

Page 13: ...nd tighten the nuts 1 2 11 Slide 3pcs of carriage bolts on the rear end of the each ski then attach end plugs on both ends of the skis HARDWARE USED 4 hardware is pre assembled 98 123 Lock Washer 98 117 Flat Washer 90 487 Carriage Bolt 5 16 3 4 94 105 Hex Nut TOOLS q Cordless Impact q 1 2 Socket q Tape Measure q Marker HARDWARE USED 6 90 491 Carriage Bolt 5 16 1 SS304 TOOLS q Mallet end plug end p...

Page 14: ...mp handle supports aligning the rear surface of the crossbow brackets to the rear surface of the skis TOOLS q Cordless Impact q 1 2 Socket HARDWARE USED 4 98 123 Lock Washer 98 117 Flat Washer 94 105 Hex Nut 2 98 123 Lock Washer 98 160 Spacer 98 117 Flat Washer 94 105 Hex Nut Carriage bolts are already on the ski Carriage bolts are already on the ski ...

Page 15: ...TION 2 1 1 Pull the plugs off and apply a bead of silicone around each hole then install the mounting tracks on the roof 90 667 Hex Bolt M8 20mm 98 123 Lock Washer 98 117 Flat Washer TOOLS q Cordless Impact q 13mm Socket HARDWARE USED 6 FRONT NOTE The ends of the mounting tracks with the half circles go to the front of the vehicle USE USE USE ...

Page 16: ...llation Guide REV D2 Page 16 PHASE 2 INSTALLATION 2 2 LADDER RACK INSTALLATION 2 2 1 Position the Ladder Rack minimum two persons on the vehicle so that the feet are on the tracks NOTE If you do not have a hoist lift the ladder rack onto the roof manually Ladder Rack ...

Page 17: ...are parallel to each other slide the rack to the appropriate position then attach all the V feet to the mounting tracks distance A distance A distance B distance B distance foot to end of track TOOLS q Ratchet q 1 2 Socket q Tape Measure HARDWARE USED 8 90 209 Hex Bolt 5 16 1 98 123 Lock Washer 98 117 Flat Washer 94 150 Channel Nut ...

Page 18: ...technical support contact us at 1 800 565 5321 1525 NSX Installation Guide REV D2 Page 18 2 2 3 Center the crossbows on the vehicle then tighten all the V feet to the crossbows TOOLS q Ratchet q 1 2 Socket ...

Page 19: ...tion ladder 1 TOOLS q Cordless Impact q 1 2 Socket front hook rear hook NOTE The ladder cannot extend beyond the rear bumper of the vehicle When the rear hook touches the ladder the handle should be 1 below the ladder clamp hasp Now adjust the front hook to be snug against the ladder rung and tighten the bolts on the front crossbow ...

Page 20: ...ength of the stepladder The ladder cannot extend beyond the rear bumper of the vehicle NOTE Make sure all the bolts are tightened after adjusting The inner ladder side support must be adjusted according to the width of the step ladder Be sure that the extrusion of the step ladder is on the ladder side support IMPORTANT After installation is complete cut the track plug underneath the crossbows to f...

Page 21: ...SE 2 INSTALLATION 2 3 NOTE 2 3 1 If the handle is interfering with the door or roof of the vehicle the handle can be installed in an alternate position If the handle is interfering with the door or roof of the vehicle disassemble the handle then assemble it in an alternate position as shown Handle ...

Page 22: ...at 1 800 565 5321 1525 NSX Installation Guide REV D2 Page 22 You have successfully installed your 1525 NSX Ladder Rack Thank you for doing business with us For any feedback or suggestions you may have please contact cs rangerdesign com ...

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