Racine Railroad Products 910161 Operating And Maintenance Manual Download

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Racine Railroad Products

▪ 1955 Norwood Court ▪ Mount Pleasant, WI 53403

Phone: (262) 637-9681

▪ Fax: (262) 637-9069

Email:

[email protected]

▪

www.racinerailroad.com

Hydraulic Rail Drill

910161

Operating and Maintenance Manual

Summary of Contents for 910161

Page 1: ...road Products 1955 Norwood Court Mount Pleasant WI 53403 Phone 262 637 9681 Fax 262 637 9069 Email custserv racinerailroad com www racinerailroad com Hydraulic Rail Drill 910161 Operating and Maintena...

Page 2: ...d com www racinerailroad com 1 2023 Rev 3 1 Original Instructions Page 2 Hydraulic Rail Drill 910161 Record of Changes Rev No Date Description of Changes Rev 2 10 2018 Engineering updates manual forma...

Page 3: ...10 Hose Types 10 Hydraulic Hose Recommendation 11 Hydraulic Fluid Recommendation 11 Tool Connecting Procedures 11 Connecting Hoses 12 Disconnecting Hoses 12 Setting for Open Center or Closed Center 1...

Page 4: ...910161 Hydraulic Rail Drill Phone 262 637 9681 Email custserv racinerailroad com www racinerailroad com 1 2023 Rev 3 1 Original Instructions Page 4 Parts 26 Section 6 Warranty Terms and Conditions 31...

Page 5: ...or the specified purpose This instruction manual should be kept throughout the life of the tool The operator of this tool should Have access to this operation instruction Read and understand this oper...

Page 6: ...nd may result in severe injury Always wear appropriate personal protective clothing when operating this equipment e g orange safety vest hard hat safety glasses with side shields hearing protection st...

Page 7: ...from moving parts of the tool when connected to a hydraulic power source or during operation Operator must clear all bystanders from the work area when handling starting and operating a tool to avoid...

Page 8: ...ss of operating conditions and or system Sufficient oil cooling is recommended to limit the system fluid temperature Maximum flow must not exceed the recommended rate as noted on the tool specificatio...

Page 9: ...910161 Hydraulic Rail Drill Phone 262 637 9681 Email custserv racinerailroad com www racinerailroad com 1 2023 Rev 3 1 Original Instructions Page 9 Rail Drill Components...

Page 10: ...sun This may make them difficult to connect When possible after use connect the free ends of the operating hoses together Hose Types Hydraulic hose types authorized for use with the tool are 1 Labele...

Page 11: ...on which may be a safety hazard or reduce fluid flows The following fluids work well over a wide temperature range at startup allow moisture to settle out and resist biological growth likely in cool o...

Page 12: ...to the female coupler The female coupler on the tool is the inlet Quick couplers are marked with a flow direction arrow Pressurized fluid escaping from a damaged hose can penetrate the skin and be inj...

Page 13: ...the trigger points towards the letters 0 C on trigger 2 For closed center turn trigger spool so that the red dot on the front of the trigger points toward the letters C C on trigger 3 Reattach the tri...

Page 14: ...to gerotor motor to turn shaft Closed Center Systems A Closed Center System is hydraulic system in which the oil flows from the pump source to the tool in its off position and stops It does not retur...

Page 15: ...com 1 2023 Rev 3 1 Original Instructions Page 15 The green represents the hydraulic fluid flow path through the drill The trigger is not activated Activation spool closed with no return path The trig...

Page 16: ...a hydraulic power source Tool and attachment may be hot Hot surfaces can cause serious bodily burns Use caution when working around these components Worn or damaged attachments may fail during use and...

Page 17: ...l or insert the desired bit in quick change chuck 3 Connect the hydraulic hoses from the hydraulic power source to the tool 4 Start the hydraulic power source Allow power source to run idle for a few...

Page 18: ...Hydraulic Rail Drill Phone 262 637 9681 Email custserv racinerailroad com www racinerailroad com 1 2023 Rev 3 1 Original Instructions Page 18 Handle Grip Hydraulic Flow Indicators Right Trigger Left T...

Page 19: ...tlet Adaptors The steel adaptors serve to protect the forged aluminum threads from being damaged from other adaptors or couplers especially tapered NPT pipe thread The adaptors are polarized the outpu...

Page 20: ...ommon Hook Ups Plumbed w Hose Set Non Conductive Rubber NCR Hoses 8 foot hose 10 foot hose Swivels 2 required Located between the Inlet Outlet adaptors and the hose assembly Used for ease of assembly...

Page 21: ...rol valves are operable The hydraulic quick couplers and hoses are safe to use Storage Preparation Cover male and female hose whips Store in the upright position Secure tool to prevent it from being k...

Page 22: ...l 3 Disconnect the existing tool from the hoses and power source 4 Stop the power source flow 5 Disconnect the existing hoses from the known properly operating tool and power source 6 See the tool s o...

Page 23: ...draulic system Too runs too fast Relief valve blocked or contaminated Check relief valve Clean or replace as necessary Excessive pressure or flow Verify correct hydraulic power source is being used Ad...

Page 24: ...components loose Factory service may be required Tighten component hardware Damaged O rings or gaskets Replace worn or damaged O rings or gaskets Incorrect grease used in nose housing Remove nose ass...

Page 25: ...ranty Technical or Field Service Support Warranty Technical or Field Service Support Depending upon the circumstances and availability of technical service personnel we may provide technical assistanc...

Page 26: ...910161 Hydraulic Rail Drill Phone 262 637 9681 Email custserv racinerailroad com www racinerailroad com 1 2023 Rev 3 1 Original Instructions Page 26 Parts...

Page 27: ...910161 Hydraulic Rail Drill Phone 262 637 9681 Email custserv racinerailroad com www racinerailroad com 1 2023 Rev 3 1 Original Instructions Page 27...

Page 28: ...910161 Hydraulic Rail Drill Phone 262 637 9681 Email custserv racinerailroad com www racinerailroad com 1 2023 Rev 3 1 Original Instructions Page 28...

Page 29: ...910161 Hydraulic Rail Drill Phone 262 637 9681 Email custserv racinerailroad com www racinerailroad com 1 2023 Rev 3 1 Original Instructions Page 29...

Page 30: ...910161 Hydraulic Rail Drill Phone 262 637 9681 Email custserv racinerailroad com www racinerailroad com 1 2023 Rev 3 1 Original Instructions Page 30...

Page 31: ...rom the date of the claim for replacement Ordinary wear and tear abuse misuse and neglect are not covered by this warranty Depending upon the circumstances we may provide technical assistance and or t...

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