Racine Railroad Products 910106 Operating And Maintenance Manual Download | Manualshive

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Racine Railroad Products

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1955 Norwood Court

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Mount Pleasant, WI 53403

Phone: (262) 637-9681

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Fax: (262) 637-9069

Email:

[email protected]

www.racinerailroad.com

Web Grinder

910106

Operating and Maintenance Manual

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Summary of Contents for 910106

Page 1: ...Railroad Products 1955 Norwood Court Mount Pleasant WI 53403 Phone 262 637 9681 Fax 262 637 9069 Email custserv racinerailroad com www racinerailroad com Web Grinder 910106 Operating and Maintenance...

Page 2: ...il custserv racinerailroad com www racinerailroad com 1 2019 Rev 2 Page ii Web Grinder 910106 Record of Changes Rev No Date Description of Changes Rev 1 6 2012 Release Rev 2 1 2019 Manual format brand...

Page 3: ...tallation 8 Specifications 8 Installation Instructions 10 Hose Requirements 11 Hose Types 11 Hydraulic Hose Recommendation 12 Hydraulic Fluid Recommendation 12 Hose Connecting Procedures 13 Disconnect...

Page 4: ...dle bar which when released stops the rotation of the motor The trigger features a lock system to prevent accidental activation Warranty Terms and Conditions Warranty Period Each new machine and new p...

Page 5: ...ng a parts order please provide the following information Company Name and Billing Address Purchase Order Number and Issuing Authority Shipping Address Special Handling Instructions Contact Phone Numb...

Page 6: ...tuation is not moderate or minor injury could occur Note Indicates an essential operating procedure practice or condition No personal injury is possible Machine Use and Safety Precautions Failure to f...

Page 7: ...nsible manner Exercise caution when fueling working on or near rotating or moving components hot components and fuel systems Be aware of potential fire hazards and prevent sparks exhaust etc from star...

Page 8: ...Stone 34 lbs 15 42 kg Circuit 10 GPM 2000 psi 38 LPM 138 bar Hydraulic Fluid Requirements Viscosity Fluid Thickness USA Metric 50 F 450 SSU Max 10 C 95 Centistokes 100 F 130 200 SSU 38 C 27 42 C S 140...

Page 9: ...capacity should be 5 hp 3 73 kW at a 40 F 22 C difference between ambient temperature and fluid temperature A minimum of 25 micron filtration is required for the hydraulic system For cold weather star...

Page 10: ...the hydraulic tank feels warm before operating tool Never stick foreign objects fingers or other extremities into moving mechanism Failure to follow these instructions may lead to severe personal inju...

Page 11: ...m and back to the tank will be higher This will reduce tool power Important Oil should always flow from the male coupler through the female coupler Note The pressure increases in uncoupled hoses left...

Page 12: ...urn 5 8 3 4 16 19 SAE 100R2 10 SAE 100R3 12 SAE 100R8 10 SAE 100R7 12 9 to 12 24 to 45 100 to 200 30 to 60 Pressure Return 3 4 1 19 25 4 SAE 100R2 12 SAE 100R1 16 SAE 100R8 12 SAE100R7 16 The rated wo...

Page 13: ...return tank R hose from the power source to the tool 5 Securely connect the supply pressure P hose from the power source to the tool It is recommended that you connect the return hoses first and disc...

Page 14: ...e tool IN port 5 Disconnect the return tank hose to the hydraulic power source return port from the tool OUT port 6 To prevent contamination always install dust caps over the hydraulic ports of the to...

Page 15: ...t can be adjusted to accommodate the operator s comfort zone Loosen the locking lever on the frame adjust the handle height and tighten the lever to lock handle in place Locking Lever The handle posit...

Page 16: ...place Failure to follow these instructions may lead to severe personal injury Inspect the wheel guard and fasteners for damage Repair any damage before using the tool Wheel inspection Before mounting...

Page 17: ...the pin in apply enough force to loosen the retaining nut and remove it Arrow A 4 Remove the backup flange and used grinding stone Arrow B 5 Check that the blotter came off with the stone and did not...

Page 18: ...il and will not jump off Figure 3 6B Frame at a slight angle to the rail Web Grinder on the rail Operation 1 Connect the hoses See Hose Connecting Procedures for details 2 Position web grinder on the...

Page 19: ...k couplers and hoses are safe to use Storage Preparation Cover male and female hose whips Store in the upright position Secure tool to prevent it from being knocked over Store the Web Grinder on a smo...

Page 20: ...ored in a dry area and not be subjected to exposure to water or other solvents Also avoid freezing temperatures and humid conditions which cause condensation on the wheels Thin organic bonded wheels r...

Page 21: ...proper way to connect and disconnect tools from the hydraulic systems Problem Cause Remedy Tool will not run Power source Check power source flows and pressure 8 10 gpm 30 38 lpm at 2000 psi 150 bar C...

Page 22: ...al or Field Service Support Warranty Technical or Field Service Support Depending upon the circumstances and availability of technical service personnel we may provide technical assistance and or fiel...

Page 23: ...910106 Web Grinder Phone 262 637 9681 Email custserv racinerailroad com www racinerailroad com 1 2019 Rev 2 Page 23 of 26 Web Grinder Assembly...

Page 24: ...910106 Web Grinder Phone 262 637 9681 Email custserv racinerailroad com www racinerailroad com 1 2019 Rev 2 Page 24 of 26...

Page 25: ...4nc X 1 2 1 10 469854 PLUG 11 459997 FITTING 90 2 12 400687 BOLT 1 4 NC X 1 1 4 1 13 400686 BOLT 1 2 NC X 3 4 2 14 400713 BOLT 3 8 NC X 1 1 4 2 15 400716 BOLT 3 3 NC X 2 2 16 COVER COUPLER 1 17 467724...

Page 26: ...NG 2 42 PLATE MOTOR 1 43 468695 FLANGE DRIVE 1 44 468696 FLANGE OUTER 1 45 468697 SPACER MOTOR MOUNT 1 46 469715 SPINDLE 1 47 470834 ROLL PIN 2 48 468652 BOLT 3 8 X 3 4 BHAS 2 49 10000334 HYDRAULIC MO...

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