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PJ10KPS-CA

User & Technical Manual

Rev. 2.1

Summary of Contents for PJ10KPS-CA

Page 1: ...PJ10KPS CA User Technical Manual Rev 2 1...

Page 2: ...able to those supported by the product The product is used in operative conditions different from the normal working conditions for which the product was designed temperature humidity supply voltage A...

Page 3: ...ste electrical or electro nic equipment WEEE in the trash For proper disposal contact your local recycling reuse or hazardous waste center CAUTION Do discard waste electrical or electronic equipment W...

Page 4: ...ons Opertaing principles Datasheet of MRF6VP11KHR5 Control unit CU LCD Display Overall status men Select men Control unit men Power supply men R F combiner men R F units men Alarms men Service men Set...

Page 5: ...K Module box Tray fans CASVTLMPJ10KVC RF module I O interface SLIORFPJ5KM2 RF module address Power supply board tray fans CSALVTL2KWPJ Combiner and splitter Splitter Card measures splitter SLSPLMEA5KW...

Page 6: ...J10KPS CA User Technical Manual VI 8 6 3 8 6 4 8 6 5 8 6 6 8 6 7 Automatic changeover Phase from ON to OFF Start up with exciters in automatic mode Audio alarm Protection and alarms 206 206 207 207 20...

Page 7: ...ntenance of this piece of equipment involve risks both for the per sonnel performing them and for the device itself that shall be used only by trained personnel for injury or damage resulting from imp...

Page 8: ...purchased the unit Describe the problem and so that a possible easy solution can be detected Dealers and Distributors are supplied with all the information about problems that may oc cur and usually t...

Page 9: ...ts may be ordered from the following address Be sure to inclu de the equipment model and serial number as well as part description and part number R V R Elettronica SpA Via del Fonditore 2 2c 40138 BO...

Page 10: ...ary and observe for breathing if not breathing begin artificial breathing Figure 3 2 tilt head pinch nostrils make airtight seal four quick full breaths Remember mouth to mouth resuscitation must be c...

Page 11: ...medical help will not be available within an hour and the victim is conscious and not vomiting give him a weak solution of salt and soda 1 level teaspoonful of salt and 1 2 level teaspoonful of baking...

Page 12: ...hine s main features 4 1 Composition The PJ10KPS CA transmitter is made up of modules inserted in a 19 rack The main appara tuses are 5 RF amplifier modules at 2 2 kW nominal 1 Control unit CU 1 Split...

Page 13: ...N 220V 10 AC Mono Phase 50 60 Hz Frequency 50 60Hz 2Hz Exciting power Max 30 W Consumption 14 7 KW Typical Power factor 0 95 Efficiency 68 70 Weight 350 kg rack 18 kg module Nominal frequency deviatio...

Page 14: ...g to turn off the transmitter The transmitter keeps working at reduced power even if the module has been removed This operation may be carried out without any risk of damaging the module itself or the...

Page 15: ...first attenuated by 6 dB to improve the uncoupling among the stages and then connected to a coaxial relay commanded by the control unit One of the two signals is closed on a dummy load built into the...

Page 16: ...r Power supply RF Out RS485 Phase Adj C bias Vpa Manual Power adj Vgate Figure 4 2 Block diagram of RF sub amplifier module Each RF sub amplifier module is controlled by a microprocessor based card co...

Page 17: ...11 User Technical Manual PJ10KPS CA Figure 4 3 Internal view of RF sub amplifier module...

Page 18: ...PJ10KPS CA User Technical Manual 12 4 5 Datasheet of MRF6VP11KHR5...

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Page 20: ...PJ10KPS CA User Technical Manual 14...

Page 21: ...15 User Technical Manual PJ10KPS CA...

Page 22: ...PJ10KPS CA User Technical Manual 16...

Page 23: ...17 User Technical Manual PJ10KPS CA...

Page 24: ...PJ10KPS CA User Technical Manual 18...

Page 25: ...Manual 19 5 Control unit CU The operator controls and checks the status of the PJ10KPS CA by means of the control unit CU Two control groups are present on this unit LCD and scroll buttons Buttons se...

Page 26: ...r to cancel the modification of a value Click this button to scroll inside a menu to the right or down or to reduce the value of a parameter being modified Click this button to scroll inside a menu to...

Page 27: ...R F Combiner Status of the RF combiner R F Unit N Status of the Rf power amplifier number N 1 from the left Hours Timer counting the hours of operation of the transmitter For exam ple this indication...

Page 28: ...rameters i e Power levels Exciters Parameters of the exciters i e output power on air exciter Info Information concerning the configuration of the PJ10KPS CA Release Information concerning the hardwar...

Page 29: ...Menu Line Description Bus Fan Supply voltage of the fans input Room T Temperature of the air at the input of the unit Safety Status of the safety arrest button On indicates the functioning is enabled...

Page 30: ...External Fwd Forward power of an external transmitter when configured for this function External Rfl Reflected power of an external transmitter when configured for this function External Unbal Unbala...

Page 31: ...module generated from the switching power supply included in each module Bias V Polarization voltage of the mosfet Temp Module temperature Driver I Measurement of the current absorbed by the preampli...

Page 32: ...menu This menu is normally used during the maintenance operations When this screen is visualized the Control Unit checks the status of the modules of the unit more frequently in order to have a visua...

Page 33: ...un ched This level is expressed as a percentage of the full scale to which SET2 is connected indicated in the column Assign SET3 Level Limit at which the first Reflected power level SET3 is laun ched...

Page 34: ...n positioning the cursor on this line with the arrow buttons and by pressing Enter it is possible to operate the switching between the on air exciter and the exciter on dummy load Exct 1 Status of the...

Page 35: ...ture even with digital signals To do this we need to change parameters on both the tensions of active devices both on the readings of the pa rameters Activating the Analog the machine operates in clas...

Page 36: ...PJ10KPS CA User Technical Manual 30 Figure 5 14 Figure 5 14a Menu Line Description S N 1 Year of production of the module S N 2 Serial number of the module...

Page 37: ...15b Menu Line Description I D Identification of the address of the transmitter usually 1 In the case of multiple transmitters in N 1 configuration will be given numbers in ascending order one for each...

Page 38: ...es are not powered the exciters are on but locked by means of an inter lock The stand by is used to test the exciters in fact in ma nual modality the operator could arrange them in base to the own req...

Page 39: ...eover system in manual or automatic mode The signaling LED turns on when the ma nual mode is selected On performing a changeover the exci ter connected to the amplifier is deviated toward the internal...

Page 40: ...pment and requires the intervetion of an operator for the restart E Error event that doesn t cause the interruption of the supply of power but can reduce the functions of the equipment e g cannot be d...

Page 41: ...alarm input power module Tmp high temperature alarm Drv I driver current above its limit Mos 1 I high current alarm mos1 Mos 2 I high current alarm mos2 Mos 3 I high current alarm mos3 Eff efficiency...

Page 42: ...ing diagrams Main switch Breaker module 1 and 2 Breaker module 3 and 4 Breaker module 5 and Services Exciter 1 Exciter 2 Dummy load Shuko socket with fuse Control Unit RF module Emergency button Elect...

Page 43: ...37 User Technical Manual PJ10KPS CA Splitter Combiner Module box Power supply board tray fans Threephase transformer or Switching transformer for tray fans...

Page 44: ...CA Input socket RF output GSM telemetry opz Services supply IF YOU DO NOT ENTER THE BRIDGE THE TRANSMITTER WILL NOT TURN ON SEE CAP 6 8 Parallel interface opz Air hole output 300mm Slot for the passa...

Page 45: ...PJ10KPS CA User Technical Manual 39 6 1 Control unit CU CCU board SLCCUPJ5KM2 CCU motherboard SLCCU1PJ5KM2 1 2 1 2...

Page 46: ...PJ10KPS CA 40 User Technical Manual 6 1 1 CCU board SLCCUPJ5KM2...

Page 47: ...4 7 8 13 14 17 18 11 1 2 5 6 9 12 15 16 19 20 10 D 1 D2 D3 D4 D5 D6 D7 D8 C L K C L R Q 1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 V C C G N D Q3 BC237 1 2 3 R228 10K R1 330K C99 CM22pF 1 2 R 5 X22R C14 C M 1uF 1 2 U2E...

Page 48: ...1K5 R93 2K2 U10A TLP521 4 1 2 16 15 R69 47K R58 1K5 U15A TLP521 4 1 2 16 15 U 1 7C 40106 5 6 R119 1K5 R77 2K2 C32 C M 1uF 1 2 U13A 40106 1 2 14 7 S9 B3F 1 3 2 4 R42 2K2 DL4 L E D D3 C55 C M 1uF 1 2 R...

Page 49: ...D DZ5 12V 1W DZ8 5V1 1W C76 CM10KpF 1 2 U25 TLV5626 3 1 2 6 4 7 8 5 C S DI S C L K R E F O U T A OUTB V C C G N D R222 1K5 R125 100R C70 1 25 R134 10K5 R137 10K C63 C M 1uF 1 2 R195 10K D19 BAV99B 1 3...

Page 50: ...R234 R238 R242 R243 R245 10K 34 27 R3 R35 R38 R42 R45 R50 R52 R54 R60 R61 R65 R66 R71 R73 R77 R80 R84 R90 R93 R98 R102 R107 R110 R114 R117 R120 R122 2K2 35 1 R4 87W 20K Item Quantity Reference Part 3...

Page 51: ...PJ10KPS CA 45 User Technical Manual 6 1 2 CCU motherboard SLCCU1PJ5KM2...

Page 52: ...06 1 3 2 f F45 DSS306 1 3 2 f F6 DSS306 1 3 2 K2 ZFH 12V H1 13 11 9 4 6 8 1 16 f F49 DSS306 1 3 2 C N 1 FLAT16 1 3 5 7 9 11 13 15 2 4 6 8 10 12 14 16 f F66 DSS306 1 3 2 f F15 DSS306 1 3 2 P6 DB15 FEMM...

Page 53: ...F21 F22 F23 F24 F25 F26 F27 F28 F29 F30 F31 F32 F33 F34 F35 F36 F37 F38 F39 F40 F41 F42 F43 F44 F45 F46 F47 F48 F49 F50 F51 F52 F53 F54 F55 F56 F57 F58 F59 F61 F62 F63 F64 F65 F66 F67 F68 F69 F70 F71...

Page 54: ...p 4 if the modulator mounts the CPU 8 bit instead you have to remove the Jump 5 if the modulator is equipped with the 16 bit CPU PTX LCD 13 7 Scheda pannello Questa scheda posta nella parte anteriore...

Page 55: ...49 User Technical Manual PJ10KPS CA Power supply pinout 4 Meaning Jump JP8 with 8 bit CPU Meaning Jump JP8 with 16 bit CPU AC 18V GND GND AC 18V RELE RELE...

Page 56: ...PJ10KPS CA User Technical Manual 50 6 2 RF module 1 2 4 below 5 5 6 7 8 9 10 11 13 14 15 16 17 18 17 17 12 Note 1 Note 2 Internal view 3 below 5...

Page 57: ...FI0368R1 6 2 7 9 Db 9 connector filtered SLDB9MFILF1 10 Shunt board CSMT0367R1 6 2 8 11 Bias board SLBI0358R01V01 6 2 9 12 CPU board CPUPJ5KMC2 6 2 10 13 PFC KPFC154 6 2 11 14 Power supply PSL4280 6 2...

Page 58: ...ed power dissipated To this purpose it prefer ble of use the SERVICE menu in which this value comes adjourned in real time FAULT The module is switched off due to excessive operating parameter You can...

Page 59: ...Technical Manual 53 Rear view 1 DB 37 connector 2 RF input connector N type 3 Power supply connector Pin 1 Neutral Pin 2 NC Pin 3 NC Pin 4 Phase Pin 5 GND 4 Ground connector 5 RF output connector 7 1...

Page 60: ...PJ10KPS CA User Technical Manual 54 6 2 1 3 way combiner CSCMBMOD2KPJ...

Page 61: ...PJ10KPS CA User Technical Manual 55 6 2 2 Pallet mosfet KKFIN237C...

Page 62: ...8 NC R8 NC 1 2 L11 LINK SU 3 mm h 4 mm filo 0 5 L11 LINK SU 3 mm h 4 mm filo 0 5 COAX2 Cavo RG316 25 80mm COAX2 Cavo RG316 25 80mm JP1 50V Input JP1 50V Input C36 680n_100V C36 680n_100V 1 2 C22 100p...

Page 63: ...SMD 1212 HQ 24 1 C29 1n Cond SMD 0805 25 3 C36 C38 680n_100V Cond Poliestere p 10mm 26 2 C37 C39 NC Cond Poliestere p 15mm 27 1 C41 NC Cond multistrato p 5mm 28 1 D1 6V8 1W MELF SMD Zener Diode 29 1 D...

Page 64: ...PJ10KPS CA User Technical Manual 58 6 2 3 Temperature probe SLSNDTMPJ5K...

Page 65: ...PJ10KPS CA User Technical Manual 59 6 2 4 Splitter CSSPLTEX1KL1...

Page 66: ...PJ10KPS CA User Technical Manual 60 6 2 5 Fuses board CSFU0359R1...

Page 67: ...2 R1 2K7 R1 2K7 1 2 DL5 LED G3 DL5 LED G3 2 1 FIX7 FIX35 FIX7 FIX35 F4 25A F4 25A FIX9 FIX35 FIX9 FIX35 CS1 CSFU0359R1 CS1 CSFU0359R1 DL4 LED G3 DL4 LED G3 2 1 C1 1nF 100V C1 1nF 100V 1 2 F2 25A F2 25...

Page 68: ...LED G3 LED Verde dia 3mm LEDV03 5 10 FIX2 FIX3 FIX4 FIX5 FIX6 FIX35 Foro fissaggio 3 5mm FIX7 FIX9 FIX10 FIX11 FIX12 6 4 FIX13 FIX14 FIX15 FIX16 FIX45 Foro fissaggio 4 5mm 7 4 F1 F2 F3 F4 25A Fusibile...

Page 69: ...PJ10KPS CA User Technical Manual 63 6 2 6 Driver board SLDRVRFPJ5M...

Page 70: ...PJ10KPS CA 64 User Technical Manual...

Page 71: ...avv per misura Potenza 13 1 D1 R_LED G3 LED Rosso 3mm 14 1 D2 Y_LED G3 LED Giallo 3mm 15 2 D3 D4 HSMS2800 Diodo SMD HSMS2800 16 1 D5 G_LED G3 LED Verde 3mm 17 2 D7 D6 1N4004 Diodo 1N4004 18 1 JP1 FLAT...

Page 72: ...66 User Technical Manual PJ10KPS CA 6 2 7 Pass through board CSFI0368R1...

Page 73: ...ommasi A 1 1 A4 Wednesday July 11 2012 Project Name Designer Project Code File Location Folder File Date Revision Part No Description Approval Page Size of Scheda passaparete SLFI0368R01V01 RevCode Am...

Page 74: ...Plugin RVR243 Item Quantity Reference Part Description Code ______________________________________________ 1 1 CS1 CSFI0368R1 Circuito stampato CSFI0368R1 2 8 C1 C2 C3 C4 C5 C6 C7 C8 680pF Cond SMD 12...

Page 75: ...PJ10KPS CA User Technical Manual 69 6 2 8 Shunt board CSMT0367R1...

Page 76: ...ect Name Designer Project Code File Location Folder File Date Revision Part No Description Approval Page Size of Scheda Shunt Misura IPA SLMT0367R01V01 1 0 10KW FM Plugin RVR243 Tommasi A 1 1 A4 Wedne...

Page 77: ...on Code ______________________________________________ 1 1 CS1 CSMT0367R1 Circuito stampato CSMT0367R1 2 8 FIX1 FIX2 FIX3 FIX4 FIX5 FIX45 Foro fissaggio 4 5mm FIX6 FIX7 FIX8 3 1 JP1 STM04SO Strip masc...

Page 78: ...PJ10KPS CA 72 User Technical Manual 6 2 9 Bias board SLBI0358R01V01...

Page 79: ...1 2 R9 10K0 R9 10K0 1 2 TP1 TP05 TP1 TP05 C89 100nF C89 100nF 1 2 C36 10uF 35V C36 10uF 35V 1 2 U1A TL074 U1A TL074 3 2 1 4 11 R5 20K0 R5 20K0 1 2 JP4 CN40PD JP4 CN40PD 1 2 3 4 5 6 7 8 9 10 11 12 13 1...

Page 80: ...NC Q12A NC 5 4 3 6 TP10 TP05 TP10 TP05 D14 Z12V D14 Z12V 2 1 C53 100nF C53 100nF 1 2 R139 NC R139 NC 1 2 C115 100pF C115 100pF 1 2 C93 NC C93 NC 1 2 C98 NC C98 NC 1 2 R173 2K20 R173 2K20 1 2 D19 Z9V1...

Page 81: ...U14 TL071 SO 3 2 6 7 1 4 5 R89 10K0 R89 10K0 1 2 C111 NC C111 NC 1 2 JP11 STF02S JP11 STF02S 1 2 R170 NC R170 NC 1 2 TP3 TP05 TP3 TP05 R122 10K0 R122 10K0 1 2 R99 10K0 R99 10K0 1 2 R107 1K80 R107 1K8...

Page 82: ...C68 C105 100uF 16V Cond Elett SMD d 6 3mm CES107C160A 18 26 C43 C46 C47 C48 C69 C70 NC Cond SMD 0805 C71 C72 C73 C93 C94 C95 C96 C97 C98 C99 C100 C101 C102 C103 C104 C111 C112 C114 C117 C118 19 22 C4...

Page 83: ...8 R160 R164 R165 R166 R168 R169 R170 R171 59 4 R5 R6 R7 R15 20K0 Res SMD 0805 1 RCH085F0020K 60 30 R8 R9 R10 R11 R25 R27 10K0 Res SMD 0805 1 RCH085F0010K R31 R38 R44 R45 R49 R50 R51 R81 R84 R86 R89 R9...

Page 84: ...MD SO8 CILTL072SMD 87 6 U12 U13 U14 U15 U16 U17 TL071 SO Single Op SMD SO8 CILTL071SMD 88 5 U18 U19 U20 U21 U22 NC High side current sense 89 1 U23 NC Single Op Amp SOT23 5 90 6 U24 U25 U26 U27 U28 U3...

Page 85: ...PJ10KPS CA 79 User Technical Manual 6 2 9 1 Settings...

Page 86: ...PJ10KPS CA 80 User Technical Manual 6 2 10 CPU board CPUPJ5KMC2...

Page 87: ...PJ10KPS CA 81 User Technical Manual...

Page 88: ...PJ10KPS CA 82 User Technical Manual...

Page 89: ...PJ10KPS CA 83 User Technical Manual...

Page 90: ...PJ10KPS CA 84 User Technical Manual...

Page 91: ...R21 R22 1K R23 R24 R25 R41 R45 R46 R47 R59 R105 R108 R109 R118 R119 34 15 R6 R7 R8 R9 R10 R26 R27 100R R28 R29 R30 R42 R54 R55 R60 R68 35 13 R11 R12 R13 R14 R15 R31 100K R32 R33 R34 R35 R43 R71 R75 3...

Page 92: ...e for the control of the combiner The boards are identical but in each the trimmers have diverged meaning In figure RFM refers to the RF module PS to the power supply and CMB to the combiner TR12 is s...

Page 93: ...PJ10KPS CA User Technical Manual 87 6 2 11 PFC KPFC154...

Page 94: ...88 User Technical Manual PJ10KPS CA...

Page 95: ...PJ10KPS CA User Technical Manual 89...

Page 96: ...1 25 R21 22R R4 68K L2 VK200 U2 TC426 1 2 3 4 8 7 6 5 NC INA GND INB NC OUTA VDD OUTB JP3 JUMPER3 1 3 2 DZ2 9V 0 5W R35 2K37 C29 10kPF 1KV 1 2 R9 330K0 U3B LM258 5 6 7 C22 22uF 25 TR2 3106X 10K 1 3 2...

Page 97: ...PJ10KPS CA 91 User Technical Manual...

Page 98: ...OLEX4 JP1 MOLEX4 1 2 3 4 C5 10nF 1KV C5 10nF 1KV 1 2 JP5 MOLEX 4 JP5 MOLEX 4 1 2 3 4 D1 HFA50PAC D1 HFA50PAC 1 3 2 D5 GBPC2508W D5 GBPC2508W C7 100pF 1kV C7 100pF 1kV 1 2 Q1 FDH50N50 Q1 FDH50N50 JP4 M...

Page 99: ...93 User Technical Manual PJ10KPS CA...

Page 100: ...PJ10KPS CA User Technical Manual 94...

Page 101: ...V 7 1 D1 HFA50PAC 8 1 D2 20ETS08 9 1 D3 STTA806D 10 1 D4 UF4006 11 1 D5 GBPC2508W 12 2 D6 D7 1N4007 13 3 JP1 JP2 JP3 MOLEX4 14 5 JP4 JP5 JP6 JP7 JP8 MOLEX 4 15 1 JP9 MOLE4 16 1 JP10 PIAZZOLE 17 1 JP11...

Page 102: ...PJ10KPS CA 96 User Technical Manual 6 2 12 Power supply PSL4280...

Page 103: ...PJ10KPS CA User Technical Manual 97...

Page 104: ...TR6 3106X 100K 1 3 2 J3 MICS 4 1 2 3 4 R37 10K SMD R69 2K2 SMD R177 100R SMD D34 LL4148 C13 1uF SMD 1 2 C18 1KpF SMD 1 2 C35 1uF SMD 1 2 C25 1KpF SMD 1 2 TP4 TP 1 R7 10K SMD C46 1UF SMD 1 2 R140 100R...

Page 105: ...B2 AD1P2 25 PTB3 AD1P3 26 PTD0 AD1P8 27 PTD1 AD1P9 28 VDDAD 29 VSSAD 30 PTD2 KBIP5 AD1P10 31 PTD3 KBIP6 AD1P11 32 PTG3 KBIP3 33 VREFH 34 VREFL 35 BKGD MS 36 PTG5 XTAL 37 PTG6 EXTAL 38 VSS 39 PTC0 SCL1...

Page 106: ...DSN 0 SUPPLY CNT4280 A4 3 3 Thursday June 27 2013 R116 6K8 SMD D25 1N4004 SMD C47 1UF SMD 1 2 C88 ZLH220 35 C86 CP1KP 100V C99 1uF SMD R113 1K SMD C95 1uF SMD C91 1KpF SMD C89 ZLH220 35 R112 10R SMD...

Page 107: ...2 1uF SMD C125 1uF SMD 2 16 C2 1uF SMD C3 1uF SMD C8 1uF SMD C12 1uF SMD C27 1uF SMD C34 1uF SMD C35 1uF SMD C37 1uF SMD C39 1uF SMD C51 1uF SMD C61 1uF SMD C82 1uF SMD C83 1UF SMD C95 1uF SMD C106 1u...

Page 108: ...LSS 3 34 3 J3 MICS 4 J5 MICS 4 J6 MICS 4 35 1 J4 MICS 6 36 1 J7 MICS 10 37 1 J8 STRIP 6 38 1 J9 STRIP 5 39 1 J11 MASCON 8 40 1 J12 MASCON 3 41 2 OC1 K10102A SMD OC2 K10102A SMD 42 1 PD2 LUNENO 43 2 Q1...

Page 109: ...SMD R177 100R SMD 66 3 R48 4K7 SMD R67 4K7 SMD R148 4K7 SMD 67 1 R53 5K6 SMD 68 6 R54 56K SMD R89 56K SMD R98 56K SMD R99 56K SMD R138 56K SMD R176 56K SMD 69 11 R69 2K2 SMD R94 2K2 SMD R105 2K2 SMD...

Page 110: ...PJ10KPS CA 104 User Technical Manual...

Page 111: ...F SMD 1 2 D6 BYM13 40 SMD 2 1 DZ4 16V 1W SMD C14 CM1uF 1 2 D4 BYM13 40 SMD 2 1 C8 100 25 SMD R7 5R6 SMD D1 BYM13 40 SMD 2 1 C28 CM1uF SMD 1 2 R12 10R 2W R4 10K SMD R9 5R6 SMD U1 TC4422 INP 2 VDD 1 OUT...

Page 112: ...MD 4 4 C13 CM1uF C14 CM1uF C15 CM1uF C16 CM1uF 5 8 DZ1 16V 1W SMD DZ2 16V 1W SMD DZ3 16V 1W SMD DZ4 16V 1W SMD DZ5 16V 1W SMD DZ6 16V 1W SMD DZ7 16V 1W SMD DZ8 16V 1W SMD 6 8 D1 BYM13 40 SMD D2 BYM13...

Page 113: ...PJ10KPS CA User Technical Manual 107...

Page 114: ...P860 Q1 STW45NM50 SiG47N60E GE3 1 2 3 D6 STTH8R06D RHRP860 C8 Y2K2pF 1 2 RV1 VARISTOR 385Vac D3 STTH8R06D RHRP860 Q2 STW45NM50 SiG47N60E GE3 1 2 3 TSW1 TSWTCH42 2 3 5 4 1 6 KL105 29 H1 C10 1KpF 1 2 C4...

Page 115: ...C12 1KpF 8 6 D1 STTH8R06D RHRP860 D2 STTH8R06D RHRP860 D3 STTH8R06D RHRP860 D4 STTH8R06D RHRP860 D5 STTH8R06D RHRP860 D6 STTH8R06D RHRP860 9 4 FIX1 FIX35 FIX2 FIX35 FIX4 FIX35 FIX11 FIX35 10 3 FIX6 FI...

Page 116: ...PJ10KPS CA User Technical Manual 110...

Page 117: ...01 2013 V0 CS2 HTP100 S 1 2 5 4 3 R1 10K D3 STTH2002TV1 2 3 1 4 R5 10K L1 T PSL4280 C18 YXG1000 63 C1 CP 1uF 1 2 C3 CP 1uF 1 2 J1 PAD SALD C15 YXG1000 63 C8 CP 1uF 1 2 V0 CS1 LA 100 P SP13 5 4 3 C12 C...

Page 118: ...C6 CP 1uF C7 CP 1uF C8 CP 1uF C9 CP 1uF C10 CP 1uF C11 CP 1uF C12 CP 1uF C22 CP 1uF C23 CP 1uF C25 CP 1uF 4 9 C13 YXG1000 63 C14 YXG1000 63 C15 YXG1000 63 C16 YXG1000 63 C17 YXG1000 63 C18 YXG1000 63...

Page 119: ...PJ10KPS CA User Technical Manual 113...

Page 120: ...1 1 Monday July 01 2013 Title Size Document Number Rev Date Sheet of CSPSL4280_TA DSN 1 CONNECT TA NTC INPUT A4 1 1 Monday July 01 2013 Title Size Document Number Rev Date Sheet of CSPSL4280_TA DSN 1...

Page 121: ...PSL4280_TA DSN Revision 1 Bill Of Materials June 27 2013 7 57 43 Page1 Item Quantity Reference Part ______________________________________________ 1 1 C2 CM 1uF 2 1 D1 BYV27 200 3 1 JP1 MICS6 4 1 JP2...

Page 122: ...DSN 1 CONNECT TA NTC OUT A4 1 1 Thursday June 27 2013 Title Size Document Number Rev Date Sheet of CS4280CSOUR0 DSN 1 CONNECT TA NTC OUT A4 1 1 Thursday June 27 2013 Title Size Document Number Rev Dat...

Page 123: ...ed Monday June 10 2013 CS4280CSOUR0 DSN Revision 1 Bill Of Materials June 27 2013 7 58 00 Page1 Item Quantity Reference Part ______________________________________________ 1 2 C1 CM 1uF C2 CM 1uF 2 1...

Page 124: ...SNUBBER DIODE OUT A4 1 1 Thursday June 27 2013 Title Size Document Number Rev Date Sheet of CS4280SNUBR0 DSN 1 SNUBBER DIODE OUT A4 1 1 Thursday June 27 2013 Title Size Document Number Rev Date Sheet...

Page 125: ...Monday June 10 2013 CS4280SNUBR0 DSN Revision 1 Bill Of Materials June 27 2013 7 59 07 Page1 Item Quantity Reference Part ______________________________________________ 1 1 C1 CP1KpF 1KV 2 2 C2 X C3...

Page 126: ...PJ10KPS CA User Technical Manual 120 6 2 13 Directional coupler CSDCLPFPJ1KM Foward Reflex...

Page 127: ...1k Ucelli Mauro 24 10 2001 1 1 A4 Nome Progetto Autore Codice Progetto Nome PC in Rete File Cartella Data Revisione Codice Nome Parte Autorizzazione Pagina Size di Riflessa Diretta R3 100k C6 4n7 D2 B...

Page 128: ...C PJ5000MC Testina1k Ucelli Mauro 24 10 2001 Bill Of Materials June 26 2002 11 00 00 Page1 Item Quantity Reference Part ______________________________________________ 1 1 C 2 2 C5 C1 47p 3 4 C2 C4 C6...

Page 129: ...PJ10KPS CA User Technical Manual 123 6 2 14 Low pass filter 1 CSLPF1MOD2KW...

Page 130: ...PJ10KPS CA User Technical Manual 124 6 2 15 Capacitor 1 CSB1LPFPJ1KM 6 2 16 Card outlet connector SLOUTRFPJ5K1...

Page 131: ...PJ10KPS CA User Technical Manual 125 6 2 18 Low pass filter 2 CSLPF2MOD2KW 6 2 17 First capacitance low pass filter CSLP0372R1...

Page 132: ...r Technical Manual 126 6 3 Electromechanical section 1 3 2 N Description Code Chapter 1 Relay interface board CSRLYCPROTVJ 6 3 3 2 Service transformer 3 P S combiner SLADPPSPJ5K2 PF1ADPSPJ5KM CPUPJ5KM...

Page 133: ...PJ10KPS CA 127 User Technical Manual...

Page 134: ...PJ10KPS CA 128 User Technical Manual 6 3 1 220 380 v wiring diagram...

Page 135: ...PJ10KPS CA 129 User Technical Manual 6 3 2 Low tension and signal wiring diagram...

Page 136: ...PJ10KPS CA User Technical Manual 130 NOTE 1...

Page 137: ...PJ10KPS CA User Technical Manual 131 NOTE 2...

Page 138: ...PJ10KPS CA User Technical Manual 132 NOTE 3...

Page 139: ...PJ10KPS CA User Technical Manual 133 NOTE 4...

Page 140: ...8 21 34 5 59 295 277 7 25 4 7 8 6 20 5 Control Pi CN50 n No Assignment HRS DF11 12DP 2DS or equivalent Pin No Pin No Pin No 9 5 1 10 6 11 12 7 8 2 3 4 Assignment Assignment Assignment Vci DC OK S Vca...

Page 141: ...PJ10KPS CA User Technical Manual 135 6 3 3 Relay interface board CSRLYCPROTVJ...

Page 142: ...3 5 2 1 C 4 C P 1 u F M K T 1 2 R 1 1 2 2 R 1 W R V 5 4 7 Z A 1 R L 5 1 2 V 1 0 A 4 3 5 2 1 C 5 C P 1 u F M K T 1 2 R 1 2 2 2 R 1 W R V 6 4 7 Z A 1 R L 6 1 2 V 1 0 A 4 3 5 2 1 C 6 C P 1 u F M K T 1 2...

Page 143: ...rence Part _____________________________________________________________________________ _______________ 1 1 CN18 DB9 CS M 2 7 C1 C2 C3 C4 C5 C6 C7 CE10 25 4 7 DL1 DL2 DL3 DL4 DL5 DL6 DL7 LED D3V 5 1...

Page 144: ...PJ10KPS CA 138 User Technical Manual 6 3 4 P S combiner adapter SLADPPSPJ5K2 105 105...

Page 145: ...0 C69 C D 4K7pF 1 2 R63 RXE020 C91 CM 1uF 1 2 C87 1 25 D20 1N4148 D24 1N4148 C70 C D 4K7pF 1 2 C88 C M 1uF 1 2 R133 100R C N 6 D B 9 FEM 5 9 4 8 3 7 2 6 1 D37 1N4148 R117 RXE020 D19 1N4148 R126 RXE020...

Page 146: ...5 1 2 5 4 6 R42 33K 1W R37 820R R12 2K2 C11 C D 4K7pF 1 2 R27 2K2 C 1 C D 1KPF 1 2 IS3 4N25 1 2 5 4 6 PD4 PIAZZ_2P FIX1 FIX35 1 R13 20k IS4 4N25 1 2 5 4 6 PD3 PIAZZ_2P C40 C D 4K7PF 1 2 R129 100R R28...

Page 147: ...35 D37 D38 D39 D40 D41 D42 D43 D44 D48 D51 D59 D60 D61 D62 D63 D64 18 12 D45 D46 D47 D49 D50 D52 BAT83 D53 D54 D55 D56 D57 D58 19 8 FIX1 FIX2 FIX3 FIX4 FIX5 FIX35 FIX6 FIX7 FIX8 20 6 F1 F2 F3 F4 F5 F6...

Page 148: ...ply and one for the control of the combiner The boards are identical but in each the trimmers have diverged meaning In figure RFM refers to the RF module PS to the power supply and CMB to the combiner...

Page 149: ...each digital input can be configured through a jumper in order to be active when grounded or when connected to a supply source between 12V and 24V The scheme of one generic digital input is shown in F...

Page 150: ...2 In STDBY Corresponds to the STDBY button of the control unit JP4 3 In OFF Corresponds to the OFF button of the control unit JP4 4 In EXT INH External inhibition jumper It is a N C type jumper which...

Page 151: ...of the unit it is possible to trace the moment at which time and date the failure occurred JP8 3 In RESRV 2 Same as JP8 2 JP8 4 In RESRV 3 Same as JP8 2 JP8 5 In RESRV 4 Same as JP8 2 JP8 6 In EXCITER...

Page 152: ...xciter 2 Digital output active when exciter 2 is inhi bited by the control unit This output has a common contact dedicated to this function JP12 3 JP12 5 Out CMN LOCAL Common contact LOCAL see JP12 6...

Page 153: ...angeo ver mode as regards the exciters The common contact of this output is RL3 JP47 3 JP38 3 Out LOWER PO WER Digital output active when the PJ10KPS CA is set for the lower power level Common contact...

Page 154: ...PJ10KPS CA 148 User Technical Manual...

Page 155: ...C 5 4K7pF 1 2 C10 4K7pF 1 2 JP27 JUMPER3 1 3 2 JP47 KB4 1 2 3 4 R R 4B 47R 3 4 OC14 TLP620 1 2 4 3 C42 4K7pF 1 2 R R 5A 1K5 1 2 R R 3B 47R 3 4 JP11 JUMPER3 1 3 2 R R 1 D 47R 7 8 C38 4K7pF 1 2 R R 2B...

Page 156: ...V K10 ZFH 12V 13 11 9 4 6 8 1 16 R R 12B 2K2 3 4 C66 4K7pF 1 2 JP41 JUMPER3 1 3 2 C64 4K7pF 1 2 JP33 JUMPER3 1 3 2 DL31 D 3 V C72 4K7pF 1 2 K23 ZFH 12V 13 11 9 4 6 8 1 16 JP36 JUMPER3 1 3 2 JP29 JUMPE...

Page 157: ...32 DL33 DL34 DL35 DL36 DL37 DL38 DL39 4 2 DZ2 DZ1 12V 1W 5 2 DZ4 DZ3 5V6 1W 6 8 DZ5 DZ6 DZ7 DZ8 DZ9 DZ10 BZW045V8 DZ11 DZ12 7 8 FIX1 FIX2 FIX3 FIX4 FIX5 FIX35 FIX6 FIX7 FIX8 8 1 F1 DSS 308 9 39 JP1 JP...

Page 158: ...er Technical Manual 152 6 5 Module box 1 2 3 4 5 N Description Chapter 1 RF module N 1 from left 6 2 2 Tray fans 6 5 1 3 RF module I O interface 6 5 2 4 Presence module switch 5 Power supply bo ard tr...

Page 159: ...User Technical Manual 153 6 5 1 Tray fans CASVTLMPJ10KCV FAN 80x80 48v POWER CONNECTOR ILME Pinout ilme male power supply Pin Cable color Description 1 Red 48V DC 2 Purple Speed control 3 Black 0 V GN...

Page 160: ...PJ10KPS CA User Technical Manual 154...

Page 161: ...aschio supporto 2 1 R1 220 ohm Resistenza 1 4W 3 1 R2 4 7 kohm Resistenza 1W 4 1 DL1 Led verde Diodo led 5mm 5 5 C1 C3 C5 C7 C9 100nF 60V Condensatore a disco 6 4 C2 C4 C6 C8 1000uF 63V Condensatore e...

Page 162: ...PJ10KPS CA User Technical Manual 156 6 5 2 RF module I O interface SLIORFPJ5KM2...

Page 163: ...Progetto Nome PC in Rete File Cartella Data Revisione Codice Nome Parte Autorizzazione Pagina Size di UT_SRV Interface I O 2KW Unit SLIORFPJ5KM2 1 1 1 0 DC PJ5000MC IORFPJ5KM2 mod 2K DSN Mauro Ucelli...

Page 164: ...JP1 HEADER 5 1 JP2 HEADER 6 2 R2 R1 RXE110 7 1 R3 PTC_1 8 1 S1 SW DIP 6 6 5 2 1 RF module address The address assigned to the module is mailed by a dip switch on the interface board SW1 In figure are...

Page 165: ...PJ10KPS CA User Technical Manual 159 6 5 3 Power supply board tray fans CSALVTL2KWPJ...

Page 166: ...2 poli a saldare per stampato 2 24 J1 J24 Faston maschio a saldare 3 8 F1 F2 F3 F4 F5 F6 F7 F8 Portafusibile da stampato 4 2 Coperchio per portafusibile 5 2 R1 R2 4 7 kohm Resistenza 1W 6 6 C1 C2 C3...

Page 167: ...plitter 6 7 4 5 3 1 2 N Description Code 1 Splitter SLSPLMEA5KW1 PF1SPLNPJ5KM SLSPLINP5KW1 2 Directional coupler SL042MT1001 3 RF probe 4 Combiner PF1HC510KWPJ 158 5 RF output EIA 1 5 8 optional EIA 3...

Page 168: ...PJ10KPS CA User Technical Manual 162 6 6 1 Splitter Card measures splitter SLSPLMEA5KW1...

Page 169: ...1 2 4 n 7 R 1 4 4 k 7 U 1 C T L 0 7 4 _ S M D 1 0 9 8 R 1 5 51R Q 1 B C 8 5 7 B L 3 1 2 C 1 1 1 n U 1 A T L 0 7 4 _ S M D 3 2 1 11 4 C 1 6 4 n 7 R 1 6 51R C 8 4 n 7 R 1 1 51R P D 1 P A D P D 2 P A D...

Page 170: ...___ 1 2 CN2 CN1 DB9FSO 2 2 C6 C1 100p 3 2 C11 C2 1n 4 12 C3 C4 C5 C8 C9 C12 C13 4n7 C14 C15 C16 C17 C18 5 2 C7 C10 100uF_35V 6 2 C19 C20 100n 7 2 D1 D2 SM4004 8 5 FIX1 FIX2 FIX3 FIX4 FIX5 FIX35 9 4 PD...

Page 171: ...PJ10KPS CA 165 User Technical Manual 6 6 2 Splitter input splitter SLSPLINP5KW1...

Page 172: ...PJ10KPS CA User Technical Manual 166...

Page 173: ...5 4 C7 C8 C9 C10 4n7 6 3 C18 C19 C20 Cxx 7 2 C22 C21 220uF_25V 8 2 DCPLR1 DCPLR2 DIR_CPLR 9 4 D1 D2 D3 D4 HSMS2800 10 4 JP1 JP2 JP3 JP4 WIRE 11 2 K1 K2 TQ2 12V 12 6 PD1 PD2 PD3 PD4 PD5 PD6 PAD 13 9 R1...

Page 174: ...the regulation of the measure of the emitted power from the two exciters These measures are those visible in the EXCITERS menu Load On Air On the circuits of power measure of the exciters there are t...

Page 175: ...PJ10KPS CA User Technical Manual 169 6 6 3 Directional coupler SL042MT1001...

Page 176: ...TSRV Progetti RF Power measure board SL042MT1001 0 1 Generic RF PWR Measurement 042 Mauro Ucelli 05 05 05 1 1 A4 Nome Progetto Autore Codice Progetto Nome PC in Rete File Cartella Data Revisione Codic...

Page 177: ...p Cond SMD 0805 COG CCC085150JCC 4 3 C3 C4 C7 1n Cond SMD 0805 CCC085102JNC 5 1 C5 47uF_16V Cond Elett SMD d 6 3mm CES476C160 6 1 C6 100n Cond SMD 0805 CCC085104KXC 7 1 D1 BAS83 MINIMELF SMD Diode DHC...

Page 178: ...PJ10KPS CA User Technical Manual 172 6 6 4 Combiner PF1HC510KWPJ 158...

Page 179: ...PJ10KPS CA User Technical Manual 173 6 7 Emergency CCU Board SLCCUEMPJ5K1...

Page 180: ...1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 R2 10K0 C2 0 1uF JP1 STM03S 1 2 3 R4 1K2 D4 1N4005 2 1 FIX6 FIX35 D1 1N4005 2 1 C4 47uF FIX1 FIX80 FIX2 FIX80 TP1 TP1 CN1 CN06MSTB 1 2 3 4 5 6 FIX7 FIX35 CN2 DB...

Page 181: ...D5 D6 LED G3 LED verde dia 3mm Nota 1 9 2 FIX1 FIX2 FIX80 Foro fissaggio 8mm 10 1 FIX3 FIX65 Foro fissaggio 6 5mm 11 4 FIX4 FIX5 FIX6 FIX7 FIX35 Foro fissaggio 3 5mm 12 2 F1 F2 RXE040 Fusibile autori...

Page 182: ...d furnished together with the PJ10KPS CA To effect the substitution execute the following instructions 1 Switch OFF the amplifier Remove the screw on the left side of the LCD panel open the panel and...

Page 183: ...chnical Manual 177 3 Unscrew the crews that fix the board to the rack and remove the panel from his place 4 Connect the three connectors precedentely identified to the entries of the board like repres...

Page 184: ...e of the card from which the interrupter sticks out toward the outside of the amplier 6 Switch ON the apparatus with general switch and activate the operation of the board putting the interrupter on t...

Page 185: ...nual 179 Now the emergency board is operative When be used the emergency board the amplifier acts with the parameters previously adjusted for example the level of power To modify the parameters is nec...

Page 186: ...CA with an UPS Uninterruptable Power Supply the machine also in case of absence of mains power can be managed naturally limitedly to the functions available for example configuration or interrogation...

Page 187: ...lation The input hole of the air is situated on the back cover of the rack The output hole of the air is situated on the top cover of the rack The current of output air is equal to 800 m3 h The diamet...

Page 188: ...PJ10KPS CA User Technical Manual 182 6 10 Input socket...

Page 189: ...esence indicator 2 Fan air inlet VTL4114NH3 3 Not presnt 4 DB 9 unbal power measure 5 Blower dummy load enable 6 Fuse out 10 A 7 Fuse in mains 4 A 8 VDE mains 9 Fan air outlet VTL4114NH3 10 Input 1 RF...

Page 190: ...2 3 4 5 N Description Code 1 Absorber misure board master SLADKDIPK5K2 2 Absorber misure board slave SLADKDIPK5K2 3 Clickson 50 NA SETBMET50NA 4 KDI resistor 100 800 W termination RDT800J0100 5 Absor...

Page 191: ...PJ10KPS CA 185 User Technical Manual 6 11 1 Absorber misure board SLADKDIPK5K2...

Page 192: ...3 DZ1 5V1SMD 2 1 R51 10k C49 1n 1 2 R39 10k C42 1n 1 2 R9 47k R54 10k DZ2 5V1SMD 2 1 C58 10n 1 2 C65 100n 1 2 R23 47k0 D10 HSMS2800 1 2 3 U6A TL072SMD 3 2 1 4 8 C55 1n 1 2 C47 1n 1 2 U6B TL072SMD 5 6...

Page 193: ...68 1uF_35V 10 3 DZ1 DZ2 DZ3 5V1SMD 11 13 D1 D2 D4 D5 D6 D8 D9 D14 BAV99 D15 D18 D19 D20 D21 12 1 D3 LM336 5 0V 13 7 D7 D10 D11 D12 D13 D16 HSMS2800 D17 14 4 FIX1 FIX2 FIX3 FIX4 FIX35 15 2 JP2 JP1 JUMP...

Page 194: ...er Technical Manual 188 6 11 1 1 Settings In the dummy load there are two tabs one master and one slave To make sure they are configured correctly you have to set them through the switch SW1 and jumpe...

Page 195: ...PJ10KPS CA User Technical Manual 189 6 11 2 Absorber measure SLPWRSEBHC52...

Page 196: ...M D 2 1 C 1 3 4 n 7 C 1 4 4 n 7 C 1 2 1 0 0 n F I X 1 F I X 3 5 R 8 1 0 k 0 F I X 5 F I X 3 5 F I X 7 F I X 3 5 C 1 5 4 n 7 F I X 2 F I X 3 5 R 6 1 k C 4 1 0 0 n U 1 A L M 3 5 8 S M D 3 2 1 4 8 U 1 B...

Page 197: ...C9 C11 C13 C14 4n7 C15 4 2 C12 C4 100n 5 3 C6 C7 C16 1n 6 1 C10 100uF_35V 7 1 D1 HSMS2800 8 1 D2 5V1_SMD 9 9 FIX1 FIX2 FIX3 FIX4 FIX5 FIX35 FIX6 FIX7 FIX8 FIX9 10 1 JP1 FLAT16V 11 10 J1 J2 J3 J4 J5 J6...

Page 198: ...PJ10KPS CA User Technical Manual 192 6 11 3 Wiring diagram...

Page 199: ...PJ10KPS CA User Technical Manual 193...

Page 200: ...PJ10KPS CA User Technical Manual 194...

Page 201: ...when problems arise while the transmitter is on air possibly sending GSM Short Messages SMS to the maintainer s cellular phone or to any other number stored in the machine s memory Telemetry is instal...

Page 202: ...n indicates that the GSM modem is sending SMS messages Modem com The LED on indicates that the modem is connected RS 232 The LED blinks when you connect your PC to the RS 232 telemetry to communicate...

Page 203: ...e Admin and click on it Scroll down the menu next to the item GenSt click on it and select Uart Adr and set it to 1 on the first exciter the lower and 2 on the second if present We must now set the ad...

Page 204: ...ficativo TX is On Accensione trasmettitore TXOFF Station nome stazione ID numero identificativo TX is Off Spegnimento trasmettitore LOWPWR Station nome stazione ID numero identificativo LowPwr OK Atti...

Page 205: ...00 W 4 No Audio PTX1 No audio input to PTX1 5 No Audio PTX2 No audio input to PTX2 6 Mains Fault only if there is the UPS Is no longer the power supply the transmit ter is turned off the UPS takes on...

Page 206: ...As a rule the amplifier is supplied as a complete transmitter This example shows two PTXLCD exciters produced by R V R Elettronica Usually the exciters are pre assembled inside the rack Check that all...

Page 207: ...o these grooves Slide the module until the two fixing screws fit into their seats Then tighten the fixing screws at the same time so that the module inserts into its compartment remaining parallel unt...

Page 208: ...e assembled exciters insert and connect the exciters into the appropriate housings 8 2 First start This section describes the procedure for powering on the machine the first time For simplicity s sake...

Page 209: ...enabled The power emitted by the PJ10KPS CA amplifier increases gradually until it attains the level that had been set previously as Reduced power Check the emitted power level by means of the analog...

Page 210: ...mitter in order for it to work efficiently On having completed these settings click ESC to return to the selection screenful In order to set the on air exciter select the Exciters menu Figure 5 9 Take...

Page 211: ...NB This is why if the transmitter is left in manual mode any momentary power failure will cause the transmitter to be inactive when turned on again Therefore it is advisable to leave the PJ10KPS CAin...

Page 212: ...status and the power supply of the exciters is turned off A message in the alarms menu signals the fault Keep in mind that the operator s intervention is required to exit from the FAULT status If the...

Page 213: ...n the mute RF command connector of the exciters The control unit manages these signals just like it manages the power good signals Each Audio alarm signal is associated with its own exciter If the aud...

Page 214: ...l are dedicated to the management of the alarms LED Description WARNING This LED indicates a warning something is not correctly working but the amplifier is still working FAULT This LED indicates a fa...

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Page 217: ...s reserved Printed and bound in Italy No part of this manual may be reproduced memori zed or transmitted in any form or by any means electronic or mechanic inclu ding photocopying recording or by any...

Page 218: ...104 e mail info rvr it web http www rvr it The RVR Logo and others referenced RVR products and services are trademarks of RVR Elettronica S p A in Italy other countries or both RVR 1998 all rights res...

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