promethean PRM-20 Service Manual Download

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Product code

1 122 483 18

(KM5YC)

1 122 483 19

(KM5ZC)

original Version

REFERENCE NO.

5111026-00

Model No. PrM-20

PrM-20(S)

U.S.A. Canada

Europe, U.K

Multimedia Projector

SerVIce MANuAL

FILE NO.

Chassis No. KM5-2000

KM5-20(S)00

Match the Chassis No. on the unit's back cover with the Chassis

No. in the Service Manual.

If the Original Version Service Manual Chassis No. does not

match the unit’s, additional Service Literature is required. You

must refer to “Notices” to the Original Service Manual prior to

servicing the unit.

Summary of Contents for PRM-20

Page 1: ...Projector SERVICE MANUAL FILE NO Chassis No KM5 2000 KM5 20 S 00 Match the Chassis No on the unit s back cover with the Chassis No in the Service Manual If the Original Version Service Manual Chassis No does not match the unit s additional Service Literature is required You must refer to Notices to the Original Service Manual prior to servicing the unit ...

Page 2: ...l Adjustments 29 Service Adjustment Menu Operation 29 Memory IC IC1391 Replacement 29 Circuit Adjustments 30 Test Points and Locations 34 Service Adjustment Data Table 35 Chassis Block Diagrams 51 Chassis over view 51 System control 52 Lamp control 53 Audio circuit 54 Power supply protection circuit 55 Fan control circuit 56 Alarm circuit 57 IIC bus control circuit 58 Network circuit 59 Troublesho...

Page 3: ... service personnel must be sure it is completely safe to operate without danger of electric shock SERVICE PERSONNEL WARNING Eye damage may result from directly viewing the light produced by the Lamp used in this equipment Always turn off Lamp before opening cover The Ultraviolet radiation eye protection required during this servicing Never turn the power on without the lamp to avoid electric shock...

Page 4: ...ation Projection Image Size Diagonal Adjustable from 50 to 110 Projection Lens F 1 8 lens with f 6 6 mm with manual focus Throw Distance 1 77 3 94 0 53 m 1 20 m Projection Lamp 200 W Interface Video Input Jack RCA Type x 1 S Video Input Jack Mini DIN 4 pin x 1 Audio Input Jacks RCA Type x 2 Computer Input 1 Component InputTerminal Analog RGB Mini D sub 15 pin Terminal x 1 Computer Input 2 Monitor ...

Page 5: ...circuit The thermal switch cannot be reset itself automatically even if the internal temperature becomes normal Reset the thermal switch following to the below procedure How to reset the thermal switch 1 Remove the cabinet top cabinet front and main board and then remove the power box top cover 2 Press the reset button on the thermal switch in the power box CAUTION Before press the reset button ma...

Page 6: ...iled If the WARNING indicator is flashing it may detect the abnormal temperature inside the projector Check the follow ing possible causes and wait until the WARNING indicator stops flashing and then try to turn on the projector If the WARNING indicator lights red it may defect the cooling fans or power supply circuits Check fans operation and power supply lines referring to the chapter Power supp...

Page 7: ...all parts into the air intake vents It may result in malfunction of the projector 1 Turn off the projector and disconnect the AC power cord from the AC outlet 2 Turn over the projector and remove the air filters by pulling the latches upward 3 Clean the air filters with a brush or rinse them softly 4 When cleaning the air filters by rinsing dry them well Replace the air filters properly Make sure ...

Page 8: ...y air spraying alone Be sure to readjust the optical system after per forming disassembly cleaning 1 Remove the cabinet top and main units following to Mechanical Disassemblies 2 Remove the optical base top following to Optical Unit Disassemblies If the LCD panel needs cleaning remove the LCD panel unit following to LCD panel replacement 3 Clean the optical parts with a soft cloth Clean extremely ...

Page 9: ...st and being scratched Unplug the AC power cord before cleaning First remove the dust with a blower Then gently wipe the lens surface Use a lens cleaning paper moistened with methyl alcohol methanol Avoid excessive use of cleaner Do not use abrasive cleaners solvents or other harsh chemical cleaners to avoid damages the lens When the projector is not in use replace the lens cover Cleaning the Proj...

Page 10: ...lace the lamp with a new one and secure it with the two screws Make sure that the lamp is set properly Put the lamp cover back and secure it with the screw 4 Turn the projector over Remove the screw that secures the lamp cover and then open the lamp cover 2 Connect the AC power cord to the projector and turn on the projector 6 Reset the lamp replacement counter See Lamp Replacement Counter on the ...

Page 11: ...ter only after replacing the lamp Lamp counter Lamp counter To reset the lamp counter move the pointer to Reset and then press the SELECT button the Lamp replacement counter Reset dialog box appears Select Yes then another confirmation box appears Select Yes again to reset the lamp counter How to check Lamp used time The LAMP REPLACE indicator will light yellow when the total lamp used time Corres...

Page 12: ...N code lock When the projector has set these security function on you are required to enter correct PIN code to use the projector If you do not know the correct PIN code to the projector the projector can no longer be operated or started In this case you must reset those function first according to the resetting procedure described below and then check up on the projector Resetting procedure 1Turn...

Page 13: ...by mode Standby mode Normal Normal standby mode The standby mode is factory default set Eco In standby state when you use the projector via network the item of the standby mode in the setting menu must be set to Normal Change to Eco when you do not use the projector via network Power consumption when standing by increases in the state of Normal Service Port Standby mode ...

Page 14: ... be placed exactly the same position as the original otherwise it may cause loss of performance and product safety Screws Expression Type Diameter x Length mm T Type M Type A M3x8 x5 Cabinet top Side grille FN901 FN902 D T3x6 Fig 1 C T3x6 R C board B T3x6 LED spacer 1 Remove 7 screws A M3x8 to remove the Cabinet top 2 Remove screw B T3x6 to remove the R C board 3 Remove screw C T3x6 to remove the ...

Page 15: ...B M2 5x6 and screw C M2 5x8 to remove the Main Board and remove screw D M4x5 to remove the Grounding lead 3 Remove Rear Panel 4 Remove screw E T3x8 to remove the Lamp Mounting Duct and the FN905 5 Remove the speaker SP901 Main Board Rear Panel FN905 Lamp Mounting Duct M2 5x6 x7 M4x5 E T3x8 Grounding lead M2 5x6 x2 A B B B C M2 5x8 B B B B D Lamp Spacer Sheet ...

Page 16: ... Isolation sheet Ass y 2 Remove 4 screws A T3x6 to remove the Power Board and 2 screws B T3x6 to remove SW902 3 Remove 4 screws C T3x6 to remove the Ballast Board 4 Remove 2 screws D T3x6 screw E T3x6 and 2 screws F T3x6 to to remove the Power Board Holder 5 Remove screw G T3x6 to remove the Line Filter Board and the Line Filter Board Holder 6 Remove the fan FN906 7 Remove screw H M3x8 to remove t...

Page 17: ...he Lens bottom spacer sheet 4 Remove 2 screws C T3x6 to remove the Noise filter 4 Remove screw D T3x6 to remove the PBS Duct 5 Remove 4 screws E T3x10 and 3 screws F T3x6 to remove the Duct Top and the Noise filter spacer sheet 6 Remove screw G T3x8 to remove the fans FN903 and FN904 Remove the LCD Panel Duct Top and LCD Panel Duct Bottom Lens top spacer sheet B Lens bottom spacer sheet A A A A A ...

Page 18: ...ry cover Switch cover B M3x8 D T3x6 x2 LED Spacer D 1 Remove 4 screws A T3x6 to remove the Alarm_A Board LED Spacer and Alarm_B Board 2 Remove screw B M3x8 to remove the Battery cover and the Battery 3 Remove screw C M3x8 to remove the Swicth cover 4 Remove screw D T3x6 to remove the Alarm Board Holder A A A Alarm Board Holder ...

Page 19: ...sassembly Hooks Integrator lens in Integrator Lens In Ass y M3x8 x4 M2 5x5 x2 Fig 2 Projection lens Flat surface Behind Note on replacing the Projection Lens When the Projection Lens is replaced with the new one make sure that the fixing tape must be removed as the figure Fixing tape Note on replacing the Projection Lens When the Projection Lens is replaced with the new one and reassembled please ...

Page 20: ... 20 Optical Pats Disassembly c Relay lens disassembly Relay lens Relay lens Ass y M2 5x5 x2 M2x3 v Polarized glass in disassembly Polarized glass Polarized glass in Ass y M2 5x5 x1 Fig 3 Fig 4 Film side ...

Page 21: ...left or right of the screen If there is try to remove the shading following to the chapter Optical Adjustment Check the white balance If it needs the adjustment adjust the white balance following to the White Balance Adjustment Gamma Adjustment and Common Centre Adjustment in the chapter Electrical Adjustment Check the white uniformity on the screen If you find the color shading at the some part o...

Page 22: ...y you need to take Panel Type Check and Setting on the Electrical Adjustment for the replaced LCD Prism Ass y The gamma characteristics is different between L Type and R Type LCD Prism Ass y How to check the type of LCD Prism Ass y Check the printed number on the flat cable of the G LCD Panel L Type LCD Prism Ass y R Type LCD Prism Ass y L3D05X 85G10 a00KA1234A1 85G10 L3D05X 86G10 a00KA1234A1 86G1...

Page 23: ... Optical top cover A Fig 7 n Polarized glass Pre polarized glass removal Polarized Glass G Pre Polarized Glass G Polarized Glass R Mount the polarized glasses as the film attached side comes to the LCD panel side Polarized Glass B M2x2 M2x2 M2x2 Film Blue Red Green Pre Polarized Glass B Film M2x4 ...

Page 24: ...r assembling the optical parts in the optical unit the parts must be mounted in the specified location and direction as shown in figure below The arrows in the figure indicate the mount direction of the part for the replacement Check the number on the arrows and mount each part according to its note A The printed part no comes to this side B Flat surface comes to this side 2 3 4 7 7 10 Locations a...

Page 25: ...Contrast adjustment G Contrast adjustment B Contrast adjustment Integrator lens adjustment Relay lens out adjustment Electrical Adjustments Fan control adjustment Panel type check and setting Auto calibration adjustment PC Auto calibration adjustment Component Auto calibration adjustment Video Common center adjustment 50 white adjustment PC White balance adjustment PC 50 white adjustment Video Whi...

Page 26: ... main board because the projector cannot turn on due to operate the power failure protection WARNING USE UV RADIATION EYE AND SKIN PROTECTION DURING SERVICING CAUTION To prevent suffer of UV radiation those adjustment must be completed within 25 minutes Before Adjustment Input a 100 of black raster signal 1 Loosen a screw A Fig 1 on the polarized glass mounting base which you intend to adjust 2 Ad...

Page 27: ...reen as shown in Fig 2 1 loosen 1 screw A and adjust the slot B to make color uniformity in white by using a slot screwdriver 2 If the shading appears on the top or bottom of the screen as shown in Fig 2 2 loosen 2 screws C and adjust the slots D to make color uniformity in white by using a slot screwdriver 4 Tighten screws A and C to fix the Integrator lens unit Note The relay lens adjustment mus...

Page 28: ... make color uni formity in white If the shading appears on the left or right of the screen as shown in Fig 3 loosen 1 screw A and adjust the slot B to make color uniformity in white by using a slot screwdriver 4 Tighten the screws A to fix the relay lens unit Relay lens Out adjustment Optical Adjustments a b Fig 3 A Slot B b a White Moving of slot B ...

Page 29: ...data of lamp replacement counter is stored in the Memory IC Please note that the lamp replace counter will be reset when the memory IC is replaced Lamp replace counter cannot be set to the previous value Caution to memory IC replacement When memory IC is replaced with new one the CPU writes down the default data of the service adjustments to the replaced IC as the mentioned on the service adjustme...

Page 30: ...K6D 2 Adjust the voltage by using VR611 as following AC Input Reading 230V 380V 2V Caution Be sure to connect the lamp when taking this adjust ment This adjustment is not required even if the power board is replaced because this adjustment is carried out before parts shipment Output Voltage adjustment WARNING USE UV RADIATION EYE AND SKIN PROTECTION DURING SERVICING CAUTION To prevent suffer of UV...

Page 31: ...ration for PC adjustment select group no 260 item no 0 and then change data value from 0 to 1 After the auto calibration com pleted OK will appear on the screen 3 Auto Calibration adjustment PC 1 Enter the service mode 2 Receive the 8 color 100 color bar 480i component signal with Computer1 Component mode 3 To start the auto calibration for Component adjust ment select group no 260 item no 0 and t...

Page 32: ...de 3 Select group no 100 item no 92 and change data value to 2 to reduce the panel frequency 4 Project only green light component to the screen 5 Select group no 101 item no 1 and change data value to obtain the minimum flicker on the screen 6 Project only red light component to the screen 7 Select item no 0 and change data value to obtain the minimum flicker on the screen 8 Project only blue ligh...

Page 33: ... software supplied separately The color shading correction adjustment for this model should be performed with the whole gray patterns speci fied as below 4 input patterns 6 25 gray 12 5 gray 25 gray 50 gray 11 Color Shading Correction adjustment The Color Shading Correction can be ordered with following service code COLOR SHADING CORRECTION Ver 4 00 Service Parts No 645 075 9611 1 Enter the servic...

Page 34: ... 34 Electrical Adjustments IC8501 TP_B1 TP_G1 TP_R1 TPFANA TPFANB K6L K6M K8N K8P K6K K8D K8S K8H K8E K8L K35B K35G IC2531 IC2561 K35R IC501 IC2501 IC531 IC561 MAIN BOARD Test Points and Locations ...

Page 35: ...ponent SCART SyncOn Green Threhould 6 3 2 0 15 11 SOGHYSDIS PC Component SCART Sync On Green Hsysterisis Enable 0 0 1 12 HS1TH 4 0 7 13 HS0TH 4 0 7 100 PreCoast PC Signal 3 0 63 101 PostCoast PC Signal 8 0 63 120 PreCoast PC Video 480i 7 0 63 121 PostCoast PC Video 480i 13 0 63 122 PreCoast PC Video 575i 7 0 63 123 PostCoast PC Video 575i 13 0 63 124 PreCoast PC Video 480p 7 0 63 125 PostCoast PC ...

Page 36: ...in 10 10 0 255 Composite S Video Gain Adjustment Video 1 C Level Composite S Video C Level ADC Saturation 115 115 0 255 Composite S Video 2 3 XCXL Level Cross Chroma Cross Luma Level 3 0 5 4 C2DNBANDWIDTH Comb 2D Narrow Bandwidth 3 3 0 3 NTSC PAL 5 C2DWBANDWIDTH Comb 2D Wide Bandwidth 4 4 0 7 NTSC PAL 6 C2DCNMINLEAK Comb 2D Chroma Narrow Band Minimum Leakage 0 3 0 3 Left Values are adjustable if C...

Page 37: ...R L1 0 Noise Pixel Range NSRANGEY NSRANGEUV 1 0 2 1 Noise Region 0 NSREGIONY0 NSREGIONUV0 12 0 1023 2 Noise Region 1 NSREGIONY1 NSREGIONUV1 24 0 1023 3 Noise Region 2 NSREGIONY2 NSREGIONUV2 40 0 1023 4 Noise Gain Level NSFILTERY NSFILTERUV 50 0 255 Group 49 Noise Reduction Time Effective only for N R L2 0 Noise Pixel Range NSRANGEY NSRANGEUV 1 0 2 1 Noise Region 0 NSREGIONY0 NSREGIONUV0 12 0 1023 ...

Page 38: ...0 10 10 10 10 0 1000 9 Alpha Sharpness 10 10 10 10 10 10 0 1000 Group 100 Panel Service 0 G SubGain 2048 2068 1940 1960 2100 1900 2000 1600 0 4095 PCStandard PCDynamic PCReal PCBlackBoard AVStandard AVDy namic AVCinema AVBlackBoard 1 R SubGain 2048 2068 1940 1960 1800 2000 1900 1600 0 4095 2 B SubGain 2048 2068 1940 1960 2100 2000 1900 2110 0 4095 3 G SubBright 0 0 32 32 10 0 0 0 0 4095 PCStandard...

Page 39: ...lockG1 2047 0 2047 MIN MAX Cyclic Operation 61 BlockB1 2047 0 2047 MIN MAX Cyclic Operation 62 BlockR2 0 0 2047 MIN MAX Cyclic Operation 63 BlockG2 0 0 2047 MIN MAX Cyclic Operation 64 BlockB2 0 0 2047 MIN MAX Cyclic Operation 65 ReverceR 0 0 2047 MIN MAX Cyclic Operation 66 ReverceG 0 0 2047 MIN MAX Cyclic Operation 67 ReverceB 0 0 2047 MIN MAX Cyclic Operation 68 BackCrossR Cent 0 0 2047 69 Back...

Page 40: ...0 0 0 2047 Scan Direction Front Rear 135 B DCOffset N6 0 0 0 2047 Scan Direction Front Rear 136 B DCOffset N7 0 0 0 2047 Scan Direction Front Rear 137 B DCOffset N8 0 0 0 2047 Scan Direction Front Rear 138 B DCOffset N9 0 0 0 2047 Scan Direction Front Rear 139 B DCOffset N10 0 0 0 2047 Scan Direction Front Rear 140 B DCOffset N11 0 0 0 2047 Scan Direction Front Rear 141 B DCOffset N12 2000 2000 0 ...

Page 41: ...TP_1024 16 0 1023 197 G_V_INPUT_SETP_1536 10 0 1023 198 G_V_INPUT_SETP_2048 5 0 1023 199 G_V_INPUT_SETP_2560 1 0 1023 200 G_V_INPUT_SETP_3072 1020 0 1023 201 G_V_INPUT_SETP_3584 1018 0 1023 202 G_V_INPUT_SETP_4096 0 0 1023 203 B_V_INPUT_SETP_0 21 0 1023 204 B_V_INPUT_SETP_512 18 0 1023 205 B_V_INPUT_SETP_1024 16 0 1023 206 B_V_INPUT_SETP_1536 10 0 1023 207 B_V_INPUT_SETP_2048 5 0 1023 208 B_V_INPU...

Page 42: ...NGLE 2 COUNT 5 1 10 8 BLIND SECTOR 1 160 0 1024 9 BLIND SECTOR 3 32 0 1024 10 BLIND SECTOR BIAS 61 0 1024 Group 103 Help mode for panle domain 0 Help mode on off 1 0 1 1 APL threshold value 230 0 255 2 Max value 21 0 255 3 Value per unit time 3 0 50 4 Time per 1step 1 1 30 5 Realtime APL RO 1 255 Group 200 Option 0 Logo Prohibition Forced No Brand Logo Prohibition 0 Menu 1 Forced 2 China 3 9 not u...

Page 43: ... Used Reversed FLDINV Setting Value 3 4 Sub Image Enable 1 0 1 0 Disable Service Adjustment Dsiable Used all the Center Values 1 Enable Service Adjustment Enable 6 Zoom Accelerator Enable 0 0 1 0 Zoom Accelerator OFF 1 Zoom Accelerator ON No last memory 7 DZoom Reset by Keystone 0 0 1 0 Enable Normal 1 Disable Dzoo is not cancelled even if Keystone is cancelled No last memory 8 Stability Count Cou...

Page 44: ...p Voltage Unit 8bit Raw Data Read only 22 DIMMER_LEVEL_HIGH Dimmer level High 15 0 15 Group 231 VBI Slice Level 0 Generic Initial Slicing Level PW190 register 0xE344 0x34 0 255 1 Generic High Level Threshold PW190 register 0xE345 0 255 2 Generic Low Level Threshold PW190 register 0xE346 0 255 3 Generic Minimum Low Level PW190 register 0xE347 0x30 0 255 4 Generic Maximum High Level PW190 register 0...

Page 45: ...Temp Voltage Normal Ceiling HiLand Normal HiLand Ceiling 10 Normal Fan Control MinTemp Temp Senser Control Start End Tem p at Normal 45 45 39 38 20 100 11 Normal Fan Control Max Temp 49 49 44 43 20 100 12 Normal Fan1 Min Fan voltage value at Normal unit 0 1V 72 72 115 115 0 255 13 Normal Fan1 Max 135 135 135 135 0 255 14 Normal Fan2 Min 80 80 110 110 0 255 15 Normal Fan2 Max 130 130 132 130 0 255 ...

Page 46: ...H Black White Level Acquiring Area 13 0 4095 5 Image AREA V HIGHT Black White Level Acquiring Area Height 9 0 4095 6 OFFSET target Target Value of Black Level Adj 3 0 127 7 OFFSET torelance Torelance of Black Level Adj 1 1 127 8 GAIN target Target Value of White Level Adj 238 0 255 9 GAIN torelance Torelance of White Level Adj 1 1 255 Group 262 Auto Calibration CVBS SVIDEO 0 Y Image Area Start X Y...

Page 47: ...ot Adj 1 0 1 0 Excutes Fine Phase 1 Not Excute 4 BLKDET Black Level Detection Area 1 0 3 5 PHASEMSK Phase Detection Filter 0 0 3 0 Effective All Bit 1 Disable Lower 1 bit 2 Disable Lower 2 bit 3 Disable Lower 3 bit Group 290 PanelType PanelType Check 0 GammaL R View Current Setting Check 0 0 20 0 Gamma for L Turn 20 Gamma for R Turn Read only 1 GammaL R Change Setting of Gamma 10 0 20 Sets L Turn ...

Page 48: ...Porch 142 0 4095 3 V Back Porch 56 0 4095 4 Disp Line 550 0 4095 Group 524 YCbCr 720P 60 0 Total Dots 1650 0 4095 Read only 1 Disp Dots 1248 0 4095 2 H Back Porch 306 0 4095 3 V Back Porch 34 0 4095 4 Disp Line 700 0 4095 Group 525 YCbCr 720P 50 0 Total Dots 1980 0 4095 Read only 1 Disp Dots 1248 0 4095 2 H Back Porch 338 0 4095 3 V Back Porch 36 0 4095 4 Disp Line 700 0 4095 Group 526 YCbCr 1080i...

Page 49: ... 5 Clamp 1 0 255 6 Clamp Width 31 0 255 Group 543 RGB Video 575P 0 Total Dots 986 0 4095 1 Disp Dots 774 0 4095 2 H Back Porch 174 0 4095 3 V Back Porch 62 0 4095 4 Disp Line 540 0 4095 5 Clamp 1 0 255 6 Clamp Width 31 0 255 Group 544 RGB Video 720P 60 0 Total Dots 1650 0 4095 1 Disp Dots 1248 0 4095 2 H Back Porch 310 0 4095 3 V Back Porch 34 0 4095 4 Disp Line 702 0 4095 5 Clamp 1 0 255 6 Clamp ...

Page 50: ...eps 0 0 255 8 VSBEG 2 0 15 Group 562 HDCP 720P 60 7 Over Scan Over Scan Rate 0 25 5 at 0 1 steps 0 255 8 VSBEG 2 0 15 Group 563 HDCP 720P 50 7 Over Scan Over Scan Rate 0 25 5 at 0 1 steps 0 0 255 8 VSBEG 2 0 15 Group 564 HDCP 1080i 60 7 Over Scan Over Scan Rate 0 25 5 at 0 1 steps 0 0 255 8 VSBEG 2 0 15 Group 565 HDCP 1080i 50 7 Over Scan Over Scan Rate 0 25 5 at 0 1 steps 0 0 255 8 VSBEG 2 0 15 G...

Page 51: ...111K Digital γ FN901 906 FAN 6pcs OUT BUFFER A901 LAMP BALLAST PC1 IN RGB YCbCr SCART Flash IC8811 21 31 TEMP SENSOR EEPROM I O EXPAND IC1802 TE7783 ALARM BOARD 232C DRIVER Wired LAN IC 2561 L3E01060 IC561 L3E06150 SP901 FN901 FN902 FN901 FN903 FN904 FN905 FN906 L S R S H R IC 2531 L3E01060 IC531 L3E06150 L S G S H G IC 2501 L3E01060 IC501 L3E06150 L S B S H B IC5031 IC5001 IC3801 IC4001 Chassis o...

Page 52: ... 191 284 190 11 201 DC_ON WARNING_LED ON_5VA 182 98 DDC_SW 101 77 P_FAIL_MCI 61 POWER_ON_MCI 50 TXD_MCI 72 99 P_FAIL P_FAIL FAN_SW1 FAN_SW1 LAMPDC_ON READY_LED 215 276 89 275 CHO_TXD CHO_RXD CHO_TXD CHO_RXD MUTE KEY1 295 26 110 28 KEY2 126 POW_KEY SCL0_5V SDA0_5V SCL0_3 3V SDA0_3 3V 253 R C_PW 214 290 208 212 293 IC301 SCALER PW190 Q6844 Q6843 D6832 D6831 D6833 Q5036 OUT_DET Mute On H Q5034 Q6841 ...

Page 53: ...R A901 LAMP BALLAST SW901 LAMP COVER SW CHO_RXD LAMP_DET BLAST_AC LAMPDC_ON CHO_TXD IC9882 INVERTER 13 10 295 26 89 185 14 5 4 1 1 3 K8R K6R K8H K8S 1 2 POWER ON H POWER ON H MAIN POWER LAMP COVER SW Power Control IC4891 2 1 FAN_ERR K6S 13 DC_ON 182 POWER ON H 14 13 1 3 Lamp control ...

Page 54: ...AIN IC1351 BUS SW SPEAKER SP901 L R L R 6 16 15 7 10 9 4 1 2 20 AUDIO OUT L R 7 15 3 5 2 6 Q5031 Q5032 Q5061 Q5063 Q5036 Q5034 Q5062 Q5064 IC5031 AUDIO OUT LM4889 1 2 K8F IC301 SCALER SCL2_5V OUT_DET SDA2_5V SCL2_5V SDA2_5V 290 208 110 AUDIO MUTE MUTE Mute On H 15 Q5033 Audio circuit ...

Page 55: ...S 5V 1 3 7 8 9 11 IC8811 TEMP SENSOR3 ADT75BRMZ LAMP PANEL OUTSIDE IC8821 TEMP SENSOR2 ADT75BRMZ IC8831 TEMP SENSOR1 ADT75BRMZ 26 2 13 295 P_FAIL P Fail L 215 11 201 ON_5V 99 LAMPDC_ON 89 284 212 293 SCL0_3 3V SDA0_3 3V IC9882 INVERTER SW901 12V S15 5V IC5461 DDC FAN_A Q7812 D3613 D3611 14 S2 5VPW IC5841 Regulator S3 3VPW IC5821 DC_DC S1 8VPW 1 0V IC5621 5V_AUDIO IC5081 IC5861 DC_DC FAN_CON_A Q781...

Page 56: ...D3613 D3614 D3626 IC8821 TEMP SENSOR2 ADT75BRMZ 2 1 IC8811 TEMP SENSOR3 ADT75BRMZ MAIN FAN_CON_B FAN_CON_A Power On H IC4891 NAND 1 2 4 215 276 212 293 Power Error On P_Fail H SIGNAL MODE POWER ON STAND BY H L NORMAL ERROR H L FAN_SW1 P_FAIL P_FAIL FAN_ERR TPFANB K8S K8H 284 3 1 4 BALAST_AC 2 1 IC301 SCALER PW190 SCL0_33V SDA0_33V 373 30 2 1 IC8831 TEMP SENSOR3 ADT75BRMZ D3627 K8N FN905 1 2 6 8 Fa...

Page 57: ...03 OR KEY SWITCH D8751 ALARM Q8756 3 2VC IC8701 ALARM CONTROL IC1802 I O EXPANDER TE7783 10V K8B S5V Q8753 RECHARGABLE BATTERY D8704 Q8754 D8703 ALARM CIRCUIT MAIN K8751 K8703 8 7 6 5 8 7 4 3 2 1 10 9 17 9 11 10 27 18 78 77 2 76 3 4 I O_TC I O_CLK0 I O_TXD0 I O_RXD0 I O_NA3 I O_ALART_OUT 3 2VC 3 2V K8702 K8E 3 4 5 6 7 8 Alarm circuit ...

Page 58: ... 101 5 3 2 1 290 208 D 0 7 2 1 IC8821 TEMP SENSOR 2 ADT75BRMZ 10 9 IC5001 AUDIO SELECTOR NJW1156 MAIN 6 SCL SDA 211 294 5 IC1391 CONTROL MEMORY 2 1 IC8831 TEMP SENSOR 1 ADT75BRMZ 4 15 6 5 IC1051 VGA HDCP MEMORY DDC_SW Q1062 9 11 DSub15 IC1802 I O EXPANDER TE7783 2 1 IC8811 TEMP SENSOR 3 ADT75BRMZ IIC bus control circuit Chassis Block Diagrams ...

Page 59: ...PFAIL_2 TXD_MCI POWER_ON_MCI RXD_MCI IC8301 CPU NETWORK MCI D8902 D8903 D8905 A2 1 17 IC8501 FLASH ROM A2 1 22 D2 0 15 D2 0 31 Q5752 3 3V_LAN 3 3V_SDRAM A2 1 23 D2 0 31 95 94 93 93 nOE nRW nCS5 nCPLIRESTOUT 72 19 178 115 52 108 TXD2_MCI RXD2_MCI UPDATE POWER_ON_MCI NET_H L 75 74 50 251 289 29 160 9 143 nLAN INT Network circuit Chassis Block Diagrams ...

Page 60: ...e POWER ON STAND BY button Q The projector is operating normally Q The projector is in the Power management mode Q The temperature inside the projector is abnormally high The projector cannot be turned on When the projector is cooled down enough and the temperature returns to normal the POWER indicator lights red and the projector can be turned on The WARNING indicator keeps blinking Q The project...

Page 61: ...a IC4891 and SW901 lamp cover switch to stop operation of the lamp circuit An abnormality occurs on the secondary power supply Check power supplies S15 5V 15 5V S6V S 5V P_FAIL signal becomes Low when the abnormality oc curs on any of the power supply lines An abnormality occurs on the fan control circuit Check FN901 FN902 FN903 FN904 FN905 FN906 and peripheral circuit If any of the fans has an er...

Page 62: ...ignals No picture with PC1 input source only No picture with PC2 input source only Check RGB signals on PC2 R2 signal is applied to pin 172 of IC301 System Control G2 signal is applied to pin 78 and B2 signal is applied to pin 256 of IC 301 HV sync signals are applied to pins 253 and 66 of IC301 System Con trol as the HS2 and VS2 signals Check AV Source Selecting and decoding state S Video source ...

Page 63: ...heck audio output circuit Check speaker connection of the terminals K8F Yes No Check following steps Check IC5031 and peripheral circuit Check the Mute signal at pin 1 of IC5031 The Mute signal is output from pin 110 of IC 301 System Control Mute On H at pin 110 of IC301 L at pin1 of IC5031 Check if the audio signal is observed at pins 5 and 8 of IC5031 Yes No ...

Page 64: ...O 285 D12 PORTC3 LAMP_DET Lamp Detect I 290 D17 PORTH4 2 Wire Serial Clock 2 SCL2 IIC Bus Control Clock O 293 D20 PORTH6 SCL0 IIC Bus Control Clock O 294 D21 PORTH3 2 Wire Serial Data 1 SDA1 IIC Bus Control Data O 215 D24 ADC0 ADC0 P_FAIL Power Failure Signal Input Failure L I 126 D25 ADC2 ADC2 KEY2 Key Control Input I 180 E2 PORTE7 LAMP_LED Lamp LED Drive On H O 275 E3 PORTE5 READY_LED READY LED ...

Page 65: ... For Alarm I 4 P3 I O_ALART_OUT For Alarm I 5 P4 LEDN I 50 P23 POWER_ON_MCI H MCI ON O 61 AIN1 P_FAIL_MCI I 72 P31 TXD_MCI For MCI O 73 P32 RXD_MCI For MCI I 74 P33 TXD2_MCI For MCI I 75 P34 RXD2_MCI For MCI O 76 P35 I O_RXD0 For Alarm O 77 P36 I O_CLK0 For Alarm O 78 P37 I O_TC For Alarm 79 P38 UPDATE For Update O 97 P15 NET_H L O ...

Page 66: ... 66 Waveform CVBS TCV HSYNC signal TGHS VSYNC signal TVGS HSYNC signal TDHS VSYNC signal TDVS R S H signal TP_R1 G S H signal TP_G1 B S H signal TP_B1 ...

Page 67: ... 67 IC Block Diagrams FA7703 DDC Control IC7811 TC74LVX4053 Analog Multiplexer Demultipexer IC1041 ...

Page 68: ... 68 IC Block Diagrams MP2106 DC DC Converter IC5821 IC5861 FA5502 P F Control IC621 ...

Page 69: ... 69 IC Block Diagrams L3E06150 D A S H LCD Driver IC501 IC531 IC561 HIN202EIB RS 232C Driver IC3801 ...

Page 70: ... 70 IC Block Diagrams L3E01060 Level Shift IC2501 IC2531 IC2561 L3E07111 LCD Driver Gamma Correction IC401 ...

Page 71: ... 71 IC Block Diagrams LM4889 Audio Output IC5031 NJW1156 Audio Control IC5001 ...

Page 72: ... 72 IC Block Diagrams PW190 System Control ADC Video Decoder Scaler IC301 STR Z2156 Power OSC IC631 ...

Page 73: ... 73 TE7783 Parallel I O Expander IC1802 IC Block Diagrams R5F21134FP System Control Alarm IC8701 ...

Page 74: ... 74 LAN9118 LAN Driver IC8801 IC Block Diagrams MC9328MX21 System Control of Network IC8301 ...

Page 75: ... film MT COMPO Metallized Composite STYRENE Styrene TA SOLID Tantalum Oxide Solid Electrolytic AL SOLID Aluminium Solid Electrolytic ELECT Aluminum Foil Electrolytic NP ELECT Non polarised Electrolytic OS SOLID Aluminium Solid with Organic Semiconductive Electrolytic POS SOLID Polymerized Organic Semiconductive DL ELECT Double Layered Electrolytic PPS FILM Polyphenylene Sulfide Film MT PPS FILM Me...

Page 76: ... LP900 Lamp Ass y LF901 Noise Filter Out Of Circuit Board SP901 Speaker FN901 Cooling Fan Main A102 R C Board A901 Ballast Board FN904 Cooling Fan G FN906 Cooling Fan EX SW902 Thermal Swicth FN905 Cooling Fan PBS A600 Power Board A101 Main Board A8700 Alarm_A Board A8750 Alarm_B Board A630 Line Filter Board FN903 Cooling Fan B ...

Page 77: ...05 014 4512 TR 2SC2412K T146 R 305 014 4611 TR 2SC2412K T146 S 305 015 8727 TR 2SC2812 L6 TB 305 015 8925 TR 2SC2812 L7 TB 305 163 1615 TR 2SC2812N L6 TB0 305 173 9816 TR 2SC3928A1R 305 173 9915 TR 2SC3928A1S Q661 305 047 9010 TR 2SB1204 S TL E 305 047 9119 TR 2SB1204 T TL Q662 305 014 4512 TR 2SC2412K T146 R 305 014 4611 TR 2SC2412K T146 S 305 015 8727 TR 2SC2812 L6 TB 305 015 8925 TR 2SC2812 L7 ...

Page 78: ...01 150 5918 MT GLAZE 10K JA 1 10W R639 301 256 2613 MT GLAZE 2 4K JA 1 10W R641 301 188 0114 MT GLAZE 18K JA 1 4W R646 301 150 5918 MT GLAZE 10K JA 1 10W R647 301 256 5911 MT GLAZE 2 7K JA 1 10W R648 301 256 3610 MT GLAZE 15K JA 1 10W R651 301 150 6212 MT GLAZE 1K JA 1 10W R652 301 162 2219 MT GLAZE 10 JA 1 10W R653 301 326 1713 MT GLAZE 10K DA 1 10W R654 301 152 3219 MT GLAZE 330 JA 1 10W R655 30...

Page 79: ...191 5814 TR 3LN01C TB E Q8758 305 191 5814 TR 3LN01C TB E Q8759 305 191 5814 TR 3LN01C TB E INTEGRATED CIRCUIT IC8701 410 628 6603 IC R5F21134FP C803B IC8703 309 155 7329 IC TC4S71F TE85L IC8708 310 596 5205 IC S 1000C27 M5T1G IC8712 309 482 3817 IC NJM2360AM TE2 CAPACITOR C8701 303 342 3313 CERAMIC 0 1U K 25V 304 095 0809 CERAMIC 0 1U K 25V C8702 303 342 3313 CERAMIC 0 1U K 25V 304 095 0809 CERAM...

Page 80: ...85L Q1005 406 021 7804 TR 2SC4617 Q1006 305 217 7815 TR HN1B04FE Y TE85L Q1007 406 021 7804 TR 2SC4617 Q1008 406 021 7804 TR 2SC4617 Q1062 406 021 7804 TR 2SC4617 Q1801 305 191 5814 TR 3LN01C TB E Q1802 305 191 5814 TR 3LN01C TB E Q1803 406 021 7804 TR 2SC4617 Q2011 406 021 7804 TR 2SC4617 Q2021 406 021 7804 TR 2SC4617 Q2031 406 021 7804 TR 2SC4617 Q3051 406 021 7804 TR 2SC4617 Q3501 406 021 7804 ...

Page 81: ...IC 0 068U K 16V 303 442 0519 CERAMIC 0 068U K 16V C1017 303 454 0415 CERAMIC 0 068U K 16V 303 442 0519 CERAMIC 0 068U K 16V C1018 303 454 0415 CERAMIC 0 068U K 16V 303 442 0519 CERAMIC 0 068U K 16V C1042 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C1051 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16...

Page 82: ...2536 303 396 9613 CERAMIC 1U K 25V 303 397 7618 CERAMIC 1U K 25V C2537 303 396 9613 CERAMIC 1U K 25V 303 397 7618 CERAMIC 1U K 25V C2538 303 396 9613 CERAMIC 1U K 25V 303 397 7618 CERAMIC 1U K 25V C2539 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C2541 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V...

Page 83: ...AMIC 0 1U K 16V C333 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C334 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C336 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C337 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426...

Page 84: ...0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C3802 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C3803 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C3804 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C3806 403 455 1012 CERAMIC 1U K 10V 303 433 1112 CE...

Page 85: ...25V C5002 303 396 9613 CERAMIC 1U K 25V 303 397 7618 CERAMIC 1U K 25V C5004 303 396 9613 CERAMIC 1U K 25V 303 397 7618 CERAMIC 1U K 25V C5005 303 392 1215 ELECT 47U M 6 3V 303 387 5310 ELECT 47U M 6 3V C5006 303 437 4614 CERAMIC 10U K 25V C5007 403 467 0911 CERAMIC 0 1U K 25V C5008 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C5009 303 396 9613 CE...

Page 86: ... 467 0911 CERAMIC 0 1U K 25V C546 303 453 8511 CERAMIC 1000P K 50V 303 454 1214 CERAMIC 1000P K 50V 303 276 1317 CERAMIC 1000P K 50V C547 403 467 0911 CERAMIC 0 1U K 25V C549 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C554 403 455 1616 CERAMIC 10U K 16V C559 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1...

Page 87: ...3211 ELECT 100U M 16V C7868 303 454 1917 CERAMIC 4700P K 50V 303 379 7315 CERAMIC 4700P K 50V C8001 403 455 5317 CERAMIC 6800P K 50V 303 454 0118 CERAMIC 6800P K 50V 303 441 9919 CERAMIC 6800P K 50V C8002 403 455 5317 CERAMIC 6800P K 50V 303 454 0118 CERAMIC 6800P K 50V 303 441 9919 CERAMIC 6800P K 50V C801 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K...

Page 88: ...ERAMIC 33P J 50V C8803 303 454 0613 CERAMIC 0 01U K 50V 303 441 9810 CERAMIC 0 01U K 50V C8804 403 455 1616 CERAMIC 10U K 16V C8806 303 454 0613 CERAMIC 0 01U K 50V 303 441 9810 CERAMIC 0 01U K 50V C8807 303 454 0613 CERAMIC 0 01U K 50V 303 441 9810 CERAMIC 0 01U K 50V C8808 403 455 1616 CERAMIC 10U K 16V C8811 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 ...

Page 89: ...A 1 16W R1351 301 224 9019 MT GLAZE 10K JA 1 16W R1352 301 224 9019 MT GLAZE 10K JA 1 16W R1353 301 225 0213 MT GLAZE 3 3K JA 1 16W R1354 301 225 0213 MT GLAZE 3 3K JA 1 16W R1391 301 226 1516 MT GLAZE 0 000 ZA 1 16W R1392 301 226 1516 MT GLAZE 0 000 ZA 1 16W R1393 301 225 0213 MT GLAZE 3 3K JA 1 16W R1394 301 225 0213 MT GLAZE 3 3K JA 1 16W R1801 301 224 8814 MT GLAZE 100 JA 1 16W R1804 301 224 8...

Page 90: ... 3K JA 1 16W R324 301 256 3610 MT GLAZE 15K JA 1 10W R325 301 150 5918 MT GLAZE 10K JA 1 10W R326 301 256 6611 MT GLAZE 68K JA 1 10W R327 301 150 5918 MT GLAZE 10K JA 1 10W R328 301 256 6017 MT GLAZE 27K JA 1 10W R329 301 150 5918 MT GLAZE 10K JA 1 10W R334 301 225 8110 MT GLAZE 10 JA 1 16W R340 301 224 8814 MT GLAZE 100 JA 1 16W R344 301 224 8913 MT GLAZE 100K JA 1 16W R345 301 225 8110 MT GLAZE ...

Page 91: ...MT GLAZE 0 000 ZA 1 16W R5213 301 224 8814 MT GLAZE 100 JA 1 16W R5214 301 224 8814 MT GLAZE 100 JA 1 16W R5215 301 224 8814 MT GLAZE 100 JA 1 16W R5216 301 224 8814 MT GLAZE 100 JA 1 16W R522 301 226 1516 MT GLAZE 0 000 ZA 1 16W R5317 301 225 1814 MT GLAZE 47 JA 1 16W R5318 301 225 3818 MT GLAZE 1 5K JA 1 16W R5331 301 240 9710 MT GLAZE 820K JA 1 16W R5332 301 224 9316 MT GLAZE 1K JA 1 16W R5333 ...

Page 92: ...24 9019 MT GLAZE 10K JA 1 16W R8306 301 224 9019 MT GLAZE 10K JA 1 16W R8308 301 224 9019 MT GLAZE 10K JA 1 16W R8309 301 224 9019 MT GLAZE 10K JA 1 16W R8322 301 224 9019 MT GLAZE 10K JA 1 16W R8331 301 224 9019 MT GLAZE 10K JA 1 16W R8338 301 224 9019 MT GLAZE 10K JA 1 16W R8353 301 224 9019 MT GLAZE 10K JA 1 16W R8354 301 224 9019 MT GLAZE 10K JA 1 16W R8357 301 226 1516 MT GLAZE 0 000 ZA 1 16W...

Page 93: ...WORK 47X4 1 16W RB501 645 071 9592 R NETWORK 0X4 1 32W 945 036 3529 R NETWORK 0X4 1 32W 945 037 0817 R NETWORK 0X4 1 16W RB502 645 071 9592 R NETWORK 0X4 1 32W 945 036 3529 R NETWORK 0X4 1 32W 945 037 0817 R NETWORK 0X4 1 16W RB503 645 071 9592 R NETWORK 0X4 1 32W 945 036 3529 R NETWORK 0X4 1 32W 945 037 0817 R NETWORK 0X4 1 16W RB531 645 071 9592 R NETWORK 0X4 1 32W 945 036 3529 R NETWORK 0X4 1 3...

Page 94: ...0 OHM L5821 945 062 2930 INDUCTOR 10U M L5822 945 041 1978 INDUCTOR 330 OHM L5827 301 037 5017 MT GLAZE 0 000 ZA 1 10W L5828 945 041 1978 INDUCTOR 330 OHM L5842 945 041 1978 INDUCTOR 330 OHM L5848 945 041 1978 INDUCTOR 330 OHM L5861 945 062 2930 INDUCTOR 10U M L5862 945 041 1978 INDUCTOR 330 OHM L5867 301 037 5017 MT GLAZE 0 000 ZA 1 10W L5868 945 041 1978 INDUCTOR 330 OHM L6861 945 086 5368 IMPED...

Page 95: ... 952 001 8571 SOCKET D SUB 15P K20A 945 076 2735 JACK RCA 2 952 001 9585 JACK RCA 2 K20B 945 067 6124 TERMINAL BOARD 952 001 7932 TERMINAL BOARD K30B 945 076 2742 JACK PHON D3 6 652 002 1808 JACK PHONE D3 6 652 002 4847 JACK PHONE D3 6 K40B 945 078 1613 SOCKET DIN 8P 952 001 8427 SOCKET DIN 8P K9602 645 093 6760 TRANS PULSE SC1031 945 076 3503 SURGE ABSORBER SC1041 945 076 3503 SURGE ABSORBER SC10...

Page 96: ...et Parts Location C11 C01 C13 S01 C02 2 C14 M02 C12 M10 M07 C05 C06 C01 C16 M15 M14 M13 M06 M03 M05 S01 S01 S01 S01 S02 C10 S02 C15 S01 Mechanical Parts List S01 S01 C08 C07 M12 M04 C2 1 C09 M09 M08 C02 M11 C03 C04 M01 S01 S01 M16 ...

Page 97: ...KM5 2000 KM5 20 S 00 97 Mechanical Parts List S03 S05 S03 L07 Relay out L03 Integrator In Optical Parts Location Integrator Lens In S03 Relay Lens Out ...

Page 98: ...KM5 2000 KM5 20 S 00 98 Mechanical Parts List S03 L02 R Polarized in R L02 G Polarized in G L02 B Polarized in B S03 S03 L10 Projection Lesn Polarized Glass In Projection Lens ...

Page 99: ...KM5 2000 KM5 20 S 00 99 Mechanical Parts List L01 Prism LCD panel Ass y L01 2G L01 1G L01 L01 1R S04 S04 Prism LCD Panel Assy L01 2B Blue Red Green L01 1B S06 ...

Page 100: ...KM5 2000 KM5 20 S 00 100 Mechanical Parts List L12 L08 L13 L14 L05 L15 L11 L09 L04 L06 In the Optical Unit L08 ...

Page 101: ...614 PANEL AV KM5AC M12 910 325 2576 SPACER SHEET POWER T PT5EC M13 910 321 7810 OPTICAL BASE BTM MT5A M14 910 321 7896 OPTICAL BASE TOP A MT5A M15 910 321 7780 OPTICAL BASE TOP B MT5A M16 610 345 1114 ASSY SPACER SHEET POW KM5AC SCREWS S01 411 189 8600 SCR BIN 3X8 S02 411 203 9507 SCR TPG FLT 3X6 S03 411 189 6507 BOLT HEX SCT SW W 2 5X5 S04 312 069 4708 SPECIAL SCREW S05 411 192 9601 SCR BIN 2X3 S...

Page 102: ...30 2493 MOUNTING DUCT PBS KT6AC M11 610 342 7614 PANEL AV KM5AC M12 910 325 2576 SPACER SHEET POWER T PT5EC M13 910 321 7810 OPTICAL BASE BTM MT5A M14 910 321 7896 OPTICAL BASE TOP A MT5A M15 910 321 7780 OPTICAL BASE TOP B MT5A M16 610 345 1114 ASSY SPACER SHEET POW KM5AC SCREWS S01 411 031 9304 SCR BIN 3X8 S02 411 203 9507 SCR TPG FLT 3X6 S03 411 189 6507 BOLT HEX SCT SW W 2 5X5 S04 312 069 4708...

Page 103: ...KM5 2000 KM5 20 S 00 103 ...

Page 104: ... KM5YC KM5ZC January 2009 DC 200 Printed in Japan ...

Page 105: ...ice manual original for chassis No KM5 2000 and KM5 20 S 00 models PRM 20 and PRM 20 S File with the service manual No SM5111026 00 Note All the information of part numbers and values indicated on these diagrams are at the beginning of production To improve the performance there may be some differences to the actual set When you order the service parts use service parts code mentioned on the parts...

Page 106: ... electrolytic Mark Tolerance A not specified B 0 1 C 0 25 D 0 5 F 1 G 2 E 2 5 H 3 J 5 K 10 M 20 N 30 P 100 0 Q 30 10 T 50 10 U 75 10 V 20 10 W 100 10 X 40 20 Y 150 10 Z 80 20 Mark Tolerance nH Mark Tolerance C 0 25 G 2 D 0 5 J 5 S 0 3 K 10 A 0 2 L 15 M 20 Coil Reading Capacitor Reading Example 1 2 D J 10K B Example 6 W K 8 2 Example 1 2 C K 1M Resistor Reading Characteristic Z Carbon fuse B Non bu...

Page 107: ...2 K A A A K K K A K A C B E C B E C B E 1 2 3 4 5 6 Index 1 2 N Index Index 1 2 N 2 1 3 IN OUT GND 2 1 4 2 1 3 Index 1 N Index 1 N Index 1 N Index 1 N Index 1 N Index 1 N 2 1 3 1 2 3 2 1 3 RESET GND Vdd 5 3 D G S D G S K Cathode A Anode C Collector B Base E Emitter D Drain G Gate S Source Diode Transistor FET IC E1 C2 E2 C1 B2 B1 Index Diode Transistor FET IC FET ...

Page 108: ...age to the components or the circuit board may easily occur Because of this you should use a soldering iron and solder that satisfy the following conditions when carrying out repair work Also soldering work must be done in a short time Soldering iron Use a soldering iron which is 70 W or equivalent and which lets you adjust the tip temperature up to 450 C 842 F It should also have as good temperat...

Page 109: ...02 275GM0 47VB 275GK0 47VBB C601 275GM0 47VB IC8706A 1 2 14 AVC703G 13 IC8706B 16 10V 3 2V X SW8701 1 2 3 4 5 L2PJ 101MG L6801 25KK 0 1GQ C8703 25KK0 1LBYAG RB551V 30G D8708 1 2 3 4 5 AH Q8752 1 2 ALART1 3 2V 3 2VC 1 2 3 4 5 COM NO NC S10B6470N SW8702 1 2 3 3 2V 1 2 3 4 5 25KK0 1GQ C8704 25KK0 1LBYAG 3 2VC 3 2VC 6 3EM471V C8705 6 3EM47KE 25KK 0 1GQ C8702 25KK0 1LBYAG 1 CS 2 ES 3 CT 4 GND 5 INVIN 6...

Page 110: ... 14 15 16 J12B4240N K20A 1LB4J12B11200 1 2 3 4 GND GND GND 16KK0 1MN C3801 16KK0 1AYH 16KK0 1AXH K30B_1 K40B_6 GND VIDEO X R2051 F34DG107G L2032 1 2 3 R1 GND S 5V GND GND 1 16GJ100A R2021 GND 1 10GJ10 R2009 GND BJ11B0381N K10A 1 3 4 5 6 7 8 9 10 11 12 13 14 15 2 16 17 F34DG107G L2012 1 2 3 GND GND G 2 G 2 G 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 16GJ100A R3052 GND GND GND VS2 GND 1 16GJ100A R1...

Page 111: ... AE23 310 V23 311 W23 150 AE22 312 Y23 151 AE21 313 AA23 152 AE20 314 AB23 153 AE19 315 AC23 154 AE18 316 AC22 155 AE17 317 AC21 156 AE16 318 AC20 157 AE15 319 AC19 158 AE14 159 AE13 320 AC18 321 AC17 160 AE12 322 AC16 161 AE11 323 AC15 162 AE10 324 AC14 163 AE9 325 AC13 164 AE8 326 AC12 165 AE7 327 AC11 166 AE6 328 AC10 167 AE5 329 AC9 168 AE4 169 AE3 330 AC8 331 AC7 170 AE2 332 AC6 171 AD2 333 A...

Page 112: ... SCREW_10 X PB16 1 2 3 4 5 6 7 8 9 10 SCREW_10 X PB15 1 2 3 4 5 6 7 8 9 10 SCREW_10 X PB14 1 2 3 4 5 6 7 8 9 10 SCREW_14 X PB11 1 2 3 4 5 6 7 8 9 10 11 12 13 14 SCREW_10 X PB17 1 2 3 4 5 6 7 8 9 10 SCREW_10 X PB13 1 2 3 4 5 6 7 8 9 10 SCREW_10 X PB10 1 2 3 4 5 6 7 8 9 10 1 16GJ 10KA R3603 1 16GJ 3 3KA R3601 1 16GJ10KA R3602 1 16GJ10KA R7878 1 16GJ10KA R7828 1 16GJ1KA R7829 GND GND 1 16GJ1KA R7879 ...

Page 113: ...306 R7 307 R6 308 G6 309 J9 310 J10 311 J11 312 J12 313 K12 314 L12 315 M12 316 M11 317 M10 318 M9 319 L9 320 K9 321 K10 322 K11 323 L11 324 L10 16KK0 1MN C437 GND KK470MN C423 DR_2 0 9 X R430 1 16GJ47A R414 DG_2 0 9 R1JA4704G RB437 CLXOUTG FRPR KK470MN C407 16KK0 1MN C402 16KK0 1AYH 16KK0 1AXH R1JA4704G RB427 DXOUTB SCLK_PW SRDATA R1JA4704G RB432 SDATA DXOUTG ENBX1R R1JA4704G RB436 1 16GJ47A R416...

Page 114: ...K11D C3532 25KK1GQ BENBY2 GND ENBY1 25KK11D C3583 25KK1GQ DXOUTG 25KZ0 1AY C539 25KZ0 1AX GVID7 X C3574 X C582 BCLY R1JA0R04G RB502 1 16GZ0A R2517 RCLYB DG_1 0 9 1 16GZ0A R586 RENBX2 RVID7 GDIRX RNRG 1 16GZ0A R2503 GCLY RDIRX 1 16GJ100KA R3503 GENBX2 1 16GZ0A R2540 1 16GF1KA R570 1 16GZ0A R537 SHCLKR 1 16GZ0A R580 RENBX1 RVID9 RVID1 RENBX1 GND SCLK RCLX BENBX1 RENBY2 3 3V GLCCOM 25KK11D C2536 3 3V...

Page 115: ...Li R1JA2204G RB8314 1 16GJ22A R8452 1 5V_CPU 3 3V_CPU 1 16GJ22A R8465 1 16GJ22A R8467 1 16GZ0A R8507 DQM2 1 16GF49 9A R8023 nCSD1 nRW 1 16GZ0A R8508 1 16GF49 9A R8019 1 16GZ0A R8363 X R8367 1 16GJ10KA R8457 nRW 1 16GZ0A R8814 R1JA2204G RB8329 1 2 3 4 5 6 7 8 1 16GZ0A R8013 1 16GJ10KA R8459 1 16GJ10KA R8481 3 3V_CPU 1 16GJ22A R8871 1 2 1 16GJ22A R8464 R1JA2204G RB8809 1 2 3 4 5 6 7 8 1 16GJ22A R887...

Page 116: ...A10 SCH_KM5YC SCH_KM5ZC NO DATA ...

Page 117: ...93 FB613 FB611 R638 R639 PC641 PC642 PC643 Q651 R635 C633 R660 R659 Q601 Q602 VR611 C632 R62A R652 D654 C62J C62M R62P C62R C62F R62T C62T D62R R62M C62I R623 R62L R62G C62C R62C C62A R62B C62B Q621 Q622 R62I R62H C62E R62J R62R C631 1 3 K6S R62D R644 1 14 K6R Q644 R650 R649 1LG4B10W0220B A SIDE 1st Reflow A30C5 MAIN K8D B SIDE S S D D G G 1AA4B10C5310A_A PTH612 Q611 PTH611 L611 DB611 D611 C611 L6...

Page 118: ...394 R898 R2532 R2533 R2534 R2535 R2536 R2537 R4860 R5032 R5033 R4863 R5034 R5036 R5037 R2540 R5039 R8306 R5040 R8308 R8309 R5041 R9886 R5042 R9887 R5044 R5046 R8503 R5047 R8504 R5048 R2551 R8506 R8507 R8508 R5051 R5052 R8702 R5053 R8703 R8704 R8706 R2562 R2563 R2564 R2565 R3505 R3507 R3509 R5062 R5066 R5068 R3510 R8331 R309 R8338 R5071 R311 R1002 R506 R313 R507 R314 R2581 R510 R511 R321 R1012 R322...

Page 119: ...006 Q7813 Q5331 Q5332 6 4 1 3 Q5751 X341 X1801 X8801 X8301 3 1 K6J 1 14 K8R 1 4 5 8 IC8302 C5825 C5865 RB308 D1042 C3505 C1806 D7812 C3535 D7862 C3582 R3506 C5752 1 2 K8F 1 3 4 5 IC5081 Q5082 Q5081 R8814 R7874 R404 R409 R8821 R8822 R410 R5751 R3812 R5752 R5753 R413 R5754 R414 R416 R417 R418 R801 R419 R3626 R804 R1301 R806 R807 R808 R421 R422 R1306 R423 R426 R427 R8456 R812 R8457 R813 R8458 R8459 R...

Page 120: ...8786 8 1 K8701 1 10 K8702 K8703 1 39 2 A30C5 SW2 SW1 SW3 SWF LED B SIDE 1AA4B10C5690A SW8702 IC8709 IC8710 IC8706 C8701 C8702 C8703 C8704 Q8701 Q8702 C8706 D8701 D8703 D8704 R8701 R8702 R8703 D8708 R8704 D8709 R8706 R8707 R8708 R8709 R8711 R8712 R8713 R8714 R8715 R8716 R8717 R8718 R8719 R8721 R8723 R8724 R8726 Q8751 Q8752 R8731 R8732 R8733 Q8761 R8747 R8748 R8749 R8750 R8752 R8754 R8755 R8756 R875...

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