Promac JDT-5030 Operation Manual Download | Manualshive

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JDT-

5030

Drill Press

B

ohrmaschinen

Perceuses

05

-201

9

Schweiz / Suisse

JPW (TOOL) AG

Ackerstrasse 45, CH-8610 Uster,

Switzerland

www.promac.ch

France

TOOL FRANCE SARL

9 Rue des Pyrénées, 91090 LISSES, France

www.promac.fr

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Summary of Contents for JDT-5030

Page 1: ...030 Drill Press Bohrmaschinen Perceuses 05 2019 Schweiz Suisse JPW TOOL AG Ackerstrasse 45 CH 8610 Uster Switzerland www promac ch France TOOL FRANCE SARL 9 Rue des Pyrénées 91090 LISSES France www promac fr ...

Page 2: ...ctromagne compa bility elektromagne sche Verträglichkeit compa bilité électromagné que designed in considera on of the standards und entsprechend folgender zusätzlicher Normen entwickelt wurde et été développé dans le respect des normes complémentaires suivantes EN ISO 12100 2010 EN 13128 2001 A1 2006 EN A2 2009 EN 12717 2001 A1 2009 AC 2010 EN 60204 1 2006 AC2010 EN 61000 6 2 2005 EN 61000 6 4 20...

Page 3: ...hine 2 Main technical data 3 Brief description of the driving system and its structure 4 Electrical system 5 Lubrication and coolant system 6 Hoisting and installation 7 Use and operation of the machine 8 Machine adjustment 9 Machine use and maintenance 10 Machine accessories ...

Page 4: ...Ground wire of the machine shall be well connected When test running push jog button in slow spindle speed to check if direction of spindle revolution is correct 5 Machine must be stopped if spindle speed or feed rate change is necessary 6 Please check if cutting tool or work piece is well clamped before machining 7 The red mushroom push button located in front of the spindle box is an emergence p...

Page 5: ...system and for the feed driving system could be supplied automatically by a new type of trochoid pump when it is working in forward and reverse revolution 1 4 The spindle features good rigidity and good wear resisting and equipped with tool disassembly and balancing device 1 5 The worktable could be turned round the column center line or worktable center line itself or horizontal shaft centerline ...

Page 6: ...rface of the base mm 1170 6 Max stroke of the spindle mm 240 7 Spindle taper Morse MT4 8 Number of speed steps of the spindle Step 12 9 Spindle speed range r min 40 2100 10 Feed steps of the spindle Step 4 11 Feed range of the spindle mm r 0 1 0 4 12 Max stroke of worktable and its bracket mm 530 410 13 Rotation degree of worktable and its bracket in cross direction degree 45 14 Working area of th...

Page 7: ... with axis direction results the speed change The lever has an idle position that is for the spindle rotation by manual for loading and unloading of tool cutters as well as for the adjustment of work piece only Adjustment of the feed rate could be realized by shifting a set of gears controlled by changing a lever position in the right corner of spindle box It also has an idle position for disengag...

Page 8: ... 210 2 1 5 4 3 8 7 6 9 0 4 0 165 120 0 80 340 250 51 0 210 0 r min 60 4 0 1 0 0 0 140 0 67 5 0 1 0 2 0 0 3 5 1 3 2 4 6 7 8 10 9 11 12 13 19 21 20 18 17 16 14 15 22 Operation Manual Total 26 drawing 1 picture of appearance of machine Page 5 column base bracket seat worktable spindle box electric box speed change box mm in OFF ON O ...

Page 9: ...7 8 13 12 11 9 10 14 15 16 17 18 19 20 22 23 24 21 25 26 27 28 29 30 31 32 33 34 35 3 2 1 4 5 6 Operation Manual Total 26 drawing 2 picture of transmission page 6 ...

Page 10: ...9 8 7 7 8 7 7 Material 45 45 45 45 QT400 40Cr 45 45 45 Heat treatment and hardness T235 T235 T235 T235 HV500 G48 G48 Number on the drawing 11 12 13 14 15 16 17 18 19 20 Part drawing NO 32043 Z Y5050 32059 Z Y5050 32058 Z Y5050 32057 Z Y5050 32056 Z Y5050 32044 Z Y5050 32045 Z Y5050 32013 Z Y5050 32052 Z Y5050 32048 Z Y5050 Number of teeth and starts 17 22 32 41 26 32 43 15 60 25 Module 1 75 1 75 1...

Page 11: ... 2 Direction of helical angle Class of Accuracy 7 6 6 9 7 6 6 9 7 6 6 7 6 6 7 6 6 7 6 6 7 6 6 7 6 6 Material 40Cr 40Cr 40Cr 40Cr 40Cr 40Cr 40Cr 40Cr 40Cr 40Cr Heat treatment and hardness G42 G42 G42 G52 G52 G52 G52 G52 G52 G52 Number on the drawing 31 32 33 34 35 Part drawing NO 32004 Z 50 32005 Z 50 32009 Z Y5050 12004 Z Y5050 12015 Z Y5050 Number of teeth and starts 39 27 40 77 14 Module 2 5 2 5...

Page 12: ...12 20 11 5 14 18 1 17 15 14 8 3 9 10 7 19 2 13 13 16 6 4 Operation Manual Total 26 drawing 3 picture of rolling bearing page 9 ...

Page 13: ...8 1 8 GB276 7000103 Deep racing ball bearing 17 35 8 2 9 GB276 7000106 Deep racing ball bearing 30 55 9 2 10 GB276 7000111 Deep racing ball bearing 50 90 11 1 11 GB276 D1000909 Deep racing ball bearing 45 68 12 1 D 12 GB276 D7000110 Deep racing ball bearing 50 80 10 2 D 13 GB276 1180909K Deep racing ball bearing 45 68 12 2 14 GB277 50302 Deep racing ball bearing 15 42 12 2 15 GB277 50303 Deep raci...

Page 14: ...ling only arrange the spindle revolution in clockwise direction KM1 engaged put the spindle manual operation lever in down position until touches work piece tapping job noe is starting When required depth is reached the limit switch SQ3 works the spindle immediately runs in counter clockwise direction KM2 engaged the tap returns out of the work piece when spindle returns to the up highest position...

Page 15: ... machine Page 12 button of hand lever SB4 button of hand lever SB4 lamp EL1 limit switch SQ3 limit switch SQ1 limit switch SQ2 digital lable operation panel operation panel pump motor M3 limit switch SQ4 limit switch SQ6 wiring box B2 pump motor M2 limit switch SQ5 electric box B1 button of hand lever SB4 motor of spindle M1 instruction switch QS1 switch of coolant pump SX2 SX1 ...

Page 16: ... 4 M10 35 hex screw bolts Connect three phases and one ground wires to the power supply as per the electrical Diagram 5 of the machine please note the direction of main revolving 4 9 Sheet metal guard The sheet metal guard of this machine has a safety protection function when it is opened The spindle can t working until it is closed when the spindle is working now it immediately stopped if The she...

Page 17: ...4 24V 5 1A FU6 6 24V 7 W2 V5 U5 QF2 U7 W5 V7 W7 QF3 T1 W20 U20 3A 3A FU1 FU2 1 5mm 2 24V 45V W12 KM10 2W4 1U4 KM9 2U4 1W4 KM10 KM9 U12 58 55 QL2 8 9V 5A FU9 53 54 57 KM10 KM9 10A FU10 56 W11 U11 T2 FU7 FU8 3A 3A M S 3 M S 3 Attention The diameter of the line without indicating is 0 75mm drawing 5 1 picture of electric element 2 equipment dividing line brake for high speed brake for low speed 81 82...

Page 18: ... KM4 KM4 KM3 KM9 50 KM3 KM5 47 46 49 KM5 68 KM6 Q4 45 48 Q5 67 73 18 I3 I2 10 SQ7 SX1 I4 19 SB4 SQ1 SQ4 22 SB3 17 SQ3 I5 20 SQ2 I6 21 25 SB5 Q10 Q8 Q7 Q9 64 65 KM3 KM9 62 KM10 COM2 59 Q11 I10 23 I8 SB1 I9 26 27 SB6 SQ8 Jog NC NC NC 63 NC NC 15 FU21 1A NC V 71 limit position below for feed limit position above for feed black brown blue black blue brown reverse rotate emergency stop out in for tappi...

Page 19: ...4 Push button Homedade 3 SX3 Selection push button C3SS2 10B 20 1 SQ1 Micro switch C2 A2Z 1 SQ5 SQ6 Micro switch E62 10A 2 SQ2 SQ3 Adjacent switch TL Q5MC1 2 SQ4 Micro switch XCKN2102P20C 1 KM1 5 KM7 10 Contactor LC1E1201B5N AC24V 9 Secondary contact LAEN02N 5 KM6 Contactor LC1 D0901 AC24V 1 SQ8 Micro switch Z 15GD 1 EL1 Illuminating light AC24V 25W 1 T1 Transformer JBK5 160TH 400 24 24 24 9 1 T2 ...

Page 20: ...chining Coolant liquid is stored in a compartment located at the backside of the machine base Flow rate of the coolant could be adjusted by a ball valve Regularly washing for the coolant system is necessary and coolant water shall be exchanged as per actual condition 6 Hoisting and installation 6 1 Hoisting The machine is strongly fixed inside of the crate When hoisting the machine please pay clos...

Page 21: ...ry 3 month oil pool of spindle box lubrication position Surface of upright column No of lubrication position Grease designation ZL 3 lithium base grease Oiling once for each shift Worm bearing for Carriage lifting Surface of upright column ISO VG33 machinery oil ISO VG33 machinery oil ISO VG33 machinery oil Grease up once every 3 month Oiling once for each shift Oiling once for each shift Oiling o...

Page 22: ...20 40 50 30 0 10 40 20 10 30 50 mm r O F F Operation Manual Total 26 drawing 7 picture of hoisting page 19 ...

Page 23: ...e machine running A strict checking testing and try cutting of the machine have been made before machine delivery No adjustment of the machine itself is necessary Before machine running clean all surfaces of the machine first by using cloth with kerosene or gasoline checking all lubrication points then turn the main switch of the machine to the on position running the machine with middle or slow s...

Page 24: ...300 1600x1000 20 40 50 30 0 10 40 20 10 30 50 mm r O F F Operation Manual Total 26 drawing 8 picture of installation of machine page 21 ...

Page 25: ...revolution As mounting or dismounting tool cutter or adjustment of work piece needs spindle rotation by manual therefore the lever shall be in the idle position so spindle rotation could be easily obtained Changes of the feed rate could be realized by using the lever 5 in the upper right side position of the spindle box As micro manual feed needs disengagement of the auto feed therefore the lever ...

Page 26: ...et your requirements Loosening knurled screw 20 by turning nob 2 moving the scale to the required depth then fastening the knurled screw 20 Now the machining depth could be controlled 7 6 Tapping Put the Selection Switch 15 on the tapping position first turn the feed lever 4 and let the tap approaches the work piece a proper manpower force based on the size of screw shall be exerted in order to le...

Page 27: ...at the left side of the spindle box Balance force shall be adjusted to the point that the spindle together with its tool shall not go down itself when spindle stops go up a little bit shall be much better Over springiness or less needs adjustment Simply loosening the screw on the cover of spring box turn the spring box cover the spring could be either fastening or loosening Fastening screw on the ...

Page 28: ...r the spot facing machining using a normal drill for spot facing job will cause vibration However it will have a better result for the spot facing machining if reducing the rear angle of the normal drill with two different angles and going down the cutting speed and feed rate 9 6 Temperature of motor will be increased so quickly when tapping due to frequently Motor direction be changed Therefore r...

Page 29: ... us gasoline or kerosene or diesel oil to clean electric components We suggest to use those no erosion and not be easily burned liquid such as carbon tetrachloride etc 11 Machine ac cessories No Description Specification standard Q ty Remark 1 Drill check with spanner 1 13 G86087 1 2 Adapter for drill check 1 3 Adaptor 4 3 JB3477 1 4 Adaptor 4 2 JB3477 1 5 Adaptor 3 1 JB3477 1 6 Taper wedge for fl...

Page 30: ...ever 1 13 GB6087 1 piece 3 Drill chuck adaptor 1 piece 4 Tool shank adaptor 4 3 JB3477 1 piece 4 2 JB3477 1 piece 3 1 JB3477 1 piece 5 Taper wedge for shank Wedge 1 JB3482 1 piece Wedge 3 JB3482 1 piece 6 Wrench 21 24 GB4388 1 7 Battery SR44 1 8 Fuse φ5 25 3A 1A 5A 10A 2 for each 17 Operation manual 1 piece Quality certificate 1 piece Packing list 1 piece Inspector of t he pa cking Date ...

Page 31: ...3 43 42 1 121 205 25 8 4玄夕 7l 24 23 I 22 177 岑179 I 产 I J 76 66 64 7 71多 57 58 5歹气三 21 20 19 18 17 16 15 14 13 6 感 12 丿 9 8 7 II ll 11 10 1 2 Parts Breakdown For JDT 5030 Drill Press Drawing 1 ...

Page 32: ...l 1 22 JDT5030 1 022 Transmission shaft 1 23 JDT5030 1 023 Bearing 75X2 65 1 24 JDT5030 1 024 O ring 1 25 JDT5030 1 025 Bearing seat 1 26 JDT5030 1 026 Hexagon socket head capscrews M8X25 6 27 JDT5030 1 027 Seal ring 1 28 JDT5030 1 028 Bearing 1 29 JDT5030 1 029 External circlip 1 30 JDT5030 1 030 key 1 31 JDT5030 1 031 Feed gear 1 32 JDT5030 1 032 External circlip 1 33 JDT5030 1 033 Bearing 1 34 ...

Page 33: ... 1 69 JDT5030 1 069 Washer 2 70 JDT5030 1 070 round nut M14X1 5 2 71 JDT5030 1 071 Pin 1 72 JDT5030 1 072 Fixed seat 1 73 JDT5030 1 073 Torsional spring A 1 74 JDT5030 1 074 Fork lever 1 75 JDT5030 1 075 Ball 1 76 JDT5030 1 076 Fork lever 1 JDT5030 1 077 1 Lever shaft Ⅰ 1 JDT5030 1 077 2 External circlip 1 78 JDT5030 1 078 Fixed seat 1 79 JDT5030 1 079 Torsional spring B 1 80 JDT5030 1 080 Lever b...

Page 34: ...5030 1 114 Gear 1 115 JDT5030 1 115 Gear 1 116 JDT5030 1 116 Gear 1 117 JDT5030 1 117 Bearing 1 118 JDT5030 1 118 Bearing cover 1 119 JDT5030 1 119G Spindle box cover 1 120 JDT5030 1 120 Hexagon socket head capscrews M8X25 9 121 JDT5030 1 121G Motor 2 2 2 8kW 1 122 JDT5030 1 122 External circlip 1 123 JDT5030 1 123 Bearing 1 124 JDT5030 1 124 Motor gear 1 JDT5030 1 125 1 Pin 1 JDT5030 1 125 2 Slee...

Page 35: ...1 158 Bearing 1 159 JDT5030 1 159 Feed gear 1 160 JDT5030 1 160 Small shaft 1 161 JDT5030 1 161 Key 1 162 JDT5030 1 162 Bearing 1 163 JDT5030 1 163 Washer 1 164 JDT5030 1 164 Spline shaft Ⅲ 1 165 JDT5030 1 165 Feed gear 1 166 JDT5030 1 166 Feed gear 1 167 JDT5030 1 167 Feed gear 1 168 JDT5030 1 168 Feed gear 1 169 JDT5030 1 169 Feed gear 1 170 JDT5030 1 170 Bearing 1 171 JDT5030 1 171 External cir...

Page 36: ...ead screws M5X12 3 210 JDT5030 1 210 Bearing box 1 211 JDT5030 1 211 External circlip 1 212 JDT5030 1 212 External circlip 1 213 JDT5030 1 213 Adjusting washer 1 214 JDT5030 1 214 Bearing 1 215 JDT5030 1 215 Adjusting washer 1 216 JDT5030 1 216 Cross shaft 1 217 JDT5030 1 217 Bearing 1 218 JDT5030 1 218 Washer 1 219 JDT5030 1 219 Hexagon socket head capscrew M5X30 1 220 JDT5030 1 220 Worm gear 1 2...

Page 37: ...0 1 239 Slotted cheese head screws M4X8 4 240 JDT5030 1 240 Mounting plate 1 241 JDT5030 1 241 Slotted cheese head screws M6X12 4 242 JDT5030 1 242 Holder 1 243 JDT5030 1 243 Ball 6 1 244 JDT5030 1 244 Pin 1 245 JDT5030 1 245 Lever 1 246 JDT5030 1 246 Screw 1 247 JDT5030 1 247 Teleflex 1 248 JDT5030 1 248 Supporting rod 1 249 JDT5030 1 249 Slotted cheese head screws 2 250 JDT5030 1 250 Guard 1 Par...

Page 38: ...60 28 88 54 55 50 37 36 46 34 40 33 32 y 31 35 10 9 42 21 29 82 沁 83 24 86 J 15 i 14 12 Parts Breakdown For JDT 5030 Drill Press Drawing 2 ...

Page 39: ...racket 1 24 JDT5030 2 24 Plate 1 25 JDT5030 2 25 Stopper 1 26 JDT5030 2 26 Slotted countersunk headscrew M5X12 1 27 JDT5030 2 27 Hexagon headed bolt 6 28 JDT5030 2 28G Connecting seat 1 29 JDT5030 2 29 Hexagon socket head capscrews M12X30 10 30 JDT5030 2 30 Slotted countersunk headscrew M5X20 2 31 JDT5030 2 31B Shell 1 32 JDT5030 2 32 Long lever quill 1 33 JDT5030 2 33 Hand lever 1 34 JDT5030 2 34...

Page 40: ...Taper gear 1 68 JDT5030 2 68 Washer for adjusting 1 69 JDT5030 2 69 Taper gear 1 70 JDT5030 2 70 Bearing seat 1 71 JDT5030 2 71 Bearing 1 72 JDT5030 2 72 Connecting end 1 73 JDT5030 2 73 Spring 1 74 JDT5030 2 74 Connecting end 1 75 JDT5030 2 75B Lever for lifting 1 76 JDT5030 2 76 Hexagon socket head capscrews M4X14 3 77 JDT5030 2 77 External circlip 2 78 JDT5030 2 78 Lever for turning 1 79 JDT503...

Page 41: ...ung Fahrlässigkeit Unfallschäden Reparaturen oder unzureichende Wartungs oder Reinigungsarbeiten sowie durch natürliche Abnutzung durch den Gebrauch verursacht werden Weitere Einzelheiten zur Garan können den allgemeinen Geschä gen AGB entnommen werden Diese können Ihnen auf Wunsch per Post oder Mail zugesendet werden TOOL FRANCE SARL behält sich das Recht vor jederzeit Änderungen am Produkt und a...

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