Polaris INT'L VIRAGE 2000 Parts Manual Download

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PARTS MANUAL PN 9915581 and MICROFICHE PN 9917173 11/00

VIRAGE

Model #W005197D

INT’L VIRAGE

Model #W005197I

Rev. 01

2000 Polaris Sales Inc.

Summary of Contents for INT'L VIRAGE 2000

Page 1: ...PARTS MANUAL PN 9915581 and MICROFICHE PN 9917173 11 00 VIRAGE Model W005197D INT L VIRAGE Model W005197I Rev 01 E 2000 Polaris Sales Inc E 2000 Polaris Sales Inc ...

Page 2: ...IR INLET B14 ENGINE FOGGING SYSTEM C11 ENGINE MOUNTING B9 EXHAUST SYSTEM B7 8 F FRONT STORAGE COMPARTMENT A9 FUEL SYSTEM A12 FUEL TANK A11 F FUEL WATER SEPARATOR C10 H HULL and BODY A7 8 M MAGNETO C8 O OIL PUMP C7 OIL TANK A14 P PROPULSION B4 R REVERSE B5 6 S SEAT A13 SHROUD A5 6 STARTING MOTOR C9 STEERING B1 2 T TOOL KIT C12 W WATER INLET B12 The illustrations used in this Parts Manual are for re...

Page 3: ...Type Spark Plug Gap Starting System Ignition Timing BTDC 3000 RPM Battery 8 5 amps 60 watt at 4500 RPM CDI NGK BPR8ES 028 0 7 mm Electric Starter 23 12V 19A ENGINE Engine Type Induction Type Exhaust System Lubrication Oil Type Number of Cylinders Bore Stroke Displacement Compression Ratio Maximum Power approx Maximum Torque approx RPM Limiter Operation Polaris Marine 700 Case Reed Water Cooled Inj...

Page 4: ...RIS VIRAGE PUBLICATION NUMBERS MODEL MODEL OWNER S MANUAL PARTS MANUAL PARTS MICROFICHE ASSEMBLY INSTRUCTIONS VIRAGE INT L VIRAGE W005197D W005197I 9915574 9915574 9915581 9915581 9915589 9915589 9915597 9915597 ...

Page 5: ...RAGE W005197D and INT L VIRAGE W005197I 44 10 12 14 5 25 46 29 45 9 13 11 15 20 17 18 34 33 39 19 40 8 36 47 43 24 26 16 1 2 4 3 7 6 27 30 23 17 4 28 31 32 17 22 38 21 37 41 34 35 20 17 42 E 2000 Polaris Sales Inc ...

Page 6: ... Mirror RH 19 2631973 070 2631972 070 1 1 Asm Mirror RH Incl 18 Asm Mirror LH Incl 18 20 7546804 4 Nut Hex 21 7080926 1 Cable Choke 22 7546704 2 Nut Nylok 23 7555839 2 Washer 24 7541931 2 Nut 25 5244673 1 Bracket Support Shroud 26 7516717 2 Bolt 27 5411664 1 Grommet Deck Wire Harness 28 2690151 1 Strap Tool Kit Lower 29 5433210 070 1 Cover Wire Shroud 30 1 Kit Tool See Tool Kit Pg C12 31 2690150 1...

Page 7: ...A7 HULL and BODY VIRAGE W005197D and INT L VIRAGE W005197I 35 26 2 24 1 18 22 10 25 4 3 27 11 20 17 19 21 33 32 12 13 31 15 8 30 14 28 23 10 13 14 15 12 13 34 16 8 31 30 8 10 5 9 Bulkhead 7 8 8 6 29 29 ...

Page 8: ... 11 5411758 070 1 Bumper Front 12 7621511 31 Rivet 13 5431994 070 29 Plug Bumper Rear 14 7542133 4 Nut Nylok 15 7555839 12 Washer 16 7555870 2 Washer Dish Rubber 17 2670150 1 Strap Bow 18 5521568 070 5521569 070 1 1 Rail Rub Side LH Rail Rub Side RH 19 5811440 10 Washer 20 5432272 070 5432273 070 1 1 Sponson LH Sponson RH 21 7515198 10 Bolt 22 7517320 070 2 Bolt 23 7555836 2 Washer 24 5811918 5811...

Page 9: ...805 4 Screw 8 7552613 4 Washer Lock 9 7555839 4 Washer 10 7555837 2 Washer 11 7552615 2 Washer Lock 12 7512045 2 Screw 13 5521565 1 Seal Door 14 7621235 2 Rivet 15 7080853 1 Cable Limiter Hinge 16 7041758 1 Spring Gas 17 5411559 1 Boot Gas Spring 18 7080483 2 Cable Tie 19 5211740 1 Plate Fire Extinguisher 20 5431842 1 Cover Fire Extinguisher 21 1060114 5431841 1 1 Asm Fire Extinguisher Container I...

Page 10: ...al POLARIS Seat 4 7078884 1 Decal Planet Sound Reduction 5 7077479 1 Decal Fuel Off On 6 7078260 1 Decal Fire Extinguisher 7 7077777 1 Decal Star Emblem 8 7078564 1 Decal Front RH 9 7078570 2 Decal POLARIS 10 7077768 1 Decal Refueling Warning 11 7078566 1 Decal Sidewall RH 12 7078567 2 Decal Virage 13 7078576 1 Decal NMMA 3 Passenger 14 7077766 1 Decal MFI 15 7079001 1 Dacal Warning Reverse System...

Page 11: ... A14 Ref 19 7 5243776 3 Hook Strap 8 5410424 3 Strap Battery Holddown 9 2520177 1 Cap Fuel Ratchet 10 7080710 1 Chain Bead Cap Retainer 11 7511873 1 Screw 12 7080442 2 Coupling End Fuel Cap Chain 13 5433553 1 Inlet Fuel 14 5811492 1 Seal Fuel Inlet 15 5433621 1 Nut Fuel Inlet 16 7080766 2 Clamp Hose 17 5411757 1 Hose Fuel Fill 18 7080451 1 Clamp 19 2410124 1 Asm Fuel Sender 20 7661040 2 Rivet 21 5...

Page 12: ...iption 1 7516302 1 Screw 2 7555840 1 Washer Flat 3 5432836 070 1 Knob Fuel Valve Black 4 5431451 1 Nut Fuel Valve 5 7052159 1 Valve Fuel 6 7080476 12 Clamp Hose 7 8450046 1525 AR Line Fuel 8 1 Separator Fuel Water See Fuel Water Separator Pg C10 Ref 5 9 7052111 1 Fitting Tee 10 5410682 1 Grommet Vent 11 7080483 1 Cable Tie 12 7051015 1 Valve Check 13 7080138 2 Cable Tie 14 7052118 1 Valve Vacuum C...

Page 13: ...eal Seat Rear 9 2682540 204 2682542 204 1 1 Asm Seat Rear Cover Seat Rear 10 7517805 1 Screw 11 7517806 2 Screw 12 7555838 5 Washer Lock 13 5431357 2 Plate Bottom Seat Base Latch 14 5431358 1 Handle Seat Base Latch 15 5431359 2 Plate Top Seat Base Latch 16 1013202 1 Asm Hinge Seat 17 7517669 4 Screw 18 7517717 1 Screw 19 7080914 1 Cable Limiter Hinge 20 7661044 3 Rivet 21 7542454 2 Nut 22 7552607 ...

Page 14: ...5 5432843 1 Cap Oil Tank 6 7661038 4 Rivet 7 5433601 1 Inlet Oil 8 5811554 1 Gasket Oil Inlet 9 7080481 2 Clamp Hose 10 7052130 1 Elbow 90 Degree 11 2410131 1 Sender Oil Level 12 7080138 2 Cable Tie 13 4010051 30 1 Conduit 14 7080307 2 Clamp Hose 15 8450003 1525 AR Line Fuel 16 2530015 1 Filter Oil 17 7080474 2 Clamp Hose 18 8450059 150 AR Line Fuel 19 5433083 1 Tank Oil 20 7052118 1 Valve Check V...

Page 15: ...081 1 Block Throttle Split 10 7080787 1 Cable Throttle 11 7080138 1 Cable Tie 12 2410168 1 Switch START STOP BILGE 13 7080675 1 Lanyard w Whistle 14 1820820 070 1 Handlebar w Grip 15 5132317 1 Column Steering 16 5433136 1 Housing Steering 17 5433135 4 Bearing Steering 18 7542335 4 Nut Nylok 19 7555831 4 Washer 20 5811551 1 Gasket Steering Housing 21 7517787 4 Screw 22 5433737 1 Clamp Throttle Bloc...

Page 16: ... 1860115 1 Washer Steering Seal 7 1860117 1 Ring Stopper 8 1860114 1 Nut Steering Cable Special 9 7080723 1 Cable Steering 10 5244681 1 Brace Steering Cable 11 7555891 2 Washer 12 7516717 2 Bolt 13 7542528 2 Nut 14 1860103 2 Washer 15 7571625 1 Washer Lock 16 1860105 1 Cover 17 7080931 1 Tube Guide 18 7060154 1 Rod End 19 7555837 1 Washer 20 7541931 1 Nut 21 7512041 1 Screw 22 1 Column Steering Se...

Page 17: ...sm Drive Coupler 2 5410735 1 O Ring 3 5432129 1 Shroud Coupler 4 7080481 3 Clamp Hose 5 5410663 2 Bumper Drive Shaft 6 6230103 1 Shaft Drive 7 7080629 1 Fitting Lubrication 8 3610040 2 Seal Bearing 9 1341145 1 Asm Bearing Housing Incl 7 8 10 5411027 1 Hose Bearing Housing 11 5432298 1 Shaft Housing Thru Hull 12 5411174 1 O Ring 13 5431985 1 Nut Shaft Housing 10 99 ...

Page 18: ...Spacer Impeller 11 5132372 1 Impeller 12 5411644 1 Seal Impeller Shaft 13 5131196 1 Extension Pump 14 7522019 1 Screw 15 5630598 1 Anode Zinc 16 7555941 4 Washer Pump Stud 17 5131573 1 Housing Pump 18 7555966 3 Washer Flat 19 7542455 4 Nut Nylok 20 5410652 1 O Ring 21 5410817 1 O Ring 22 5811984 1 Seal Tailcone 23 5431523 1 Screen Engine Inlet 24 5130999 1 Nozzle Steering 25 7515366 2 Screw 26 513...

Page 19: ...B5 REVERSE VIRAGE W005197D and INT L VIRAGE W005197I 16 34 39 36 12 23 15 32 11 24 25 1 33 43 30 27 46 45 37 5 40 44 34 33 6 7 10 41 13 28 19 21 29 2 3 9 20 4 14 32 26 26 25 17 18 42 16 31 35 38 8 22 47 ...

Page 20: ...cket Reverse Plate Forward 20 5433605 070 1 Handle Reverse 21 5244289 1 Bracket Reverse Plate Rear 22 7661041 4 Rivet 23 5433647 1 Bushing 24 5433673 1 Plunger 25 5240257 2 Plate Cable 26 7512049 4 Screw 27 5433954 1 Arm Reverse 28 7555952 1 Washer 29 7516806 1 Screw 30 7661010 1 Pin Cotter 31 7555837 1 Washer 32 7080899 1 Cable Reverse 33 7542528 2 Nut 34 1860103 2 Washer 35 7571625 1 Washer 36 5...

Page 21: ...IRAGE W005197I 8 11 12 10 14 15 15 16 16 17 17 18 19 13 20 42 38 45 16 5 4 3 2 3 2 7 9 40 44 1 6 35 24 34 25 33 27 23 32 31 28 26 42 37 38 40 44 24 23 22 22 24 24 24 24 38 38 38 38 38 38 37 37 37 38 41 39 43 45 39 41 38 43 36 36 36 36 29 30 21 21 ...

Page 22: ...her Lock 17 7555839 2 Washer Flat 18 5410414 2 Bumper Rubber 19 5222696 1 Cradle Silencer 20 1260581 093 1 Silencer Exhaust 21 5812094 3 Pad 22 7080445 2 Clamp Hose 23 5411951 2 Hose 24 7080907 6 Clamp 25 5433810 1 Resonator 1 26 5830197 1 Pad 27 5411863 1 Hose Exhaust 28 7555836 4 Washer Flat 29 7515116 4 Screw 30 5245072 1 Plate Exhaust Seal 31 5810529 1 Seal 32 5132446 1 Fitting Exhaust 33 5433...

Page 23: ...der and Manifold Pg C4 Ref 5 8 7051527 1 Plug Pipe 9 5630585 1 Plate Front Mount 10 5630584 1 Plate Rear Mount 11 7552609 4 Washer Lock 12 7517330 4 Screw 13 5244508 2 Plate Repair 14 3021103 4 Mount Engine 15 5211727 AR Shim Engine Mount 16 7552610 10 Washer Lock 17 7517627 8 Screw 18 1060142 1 Bracket Rear Muffler 19 7555835 2 Washer Flat 20 7515357 2 Bolt 21 7555848 4 Washer Flat 22 7542725 4 N...

Page 24: ... Description 1 7515192 1 Stud 2 7517824 1 Screw 3 7555839 1 Washer Flat 4 5211676 1 Bracket Battery Hold Down 5 5432413 1 Cover Battery 6 5410682 1 Grommet Vent 7 7080483 3 Cable Tie 8 7052078 1 Connector 9 5432121 AR Hose Vent 10 4140009 1 Battery 19 Amp 11 2200619 2 Kit Battery Bolt 12 4010118 1 Cable Ground Battery Engine 13 5850136 1 Pad Battery 11 00 ...

Page 25: ...itting Screen Exhaust 9 8450054 100 1 Hose Water 10 5020747 1 Fitting Injector Exhaust 11 5411050 1 Hose Inlet 12 7080138 10 Cable Tie 13 7516727 2 Screw 14 7516725 4 Screw 15 1260694 1 Asm Exhaust Manifold 16 7555856 1 Washer Flat 17 7552611 1 Washer Lock 18 7517004 1 Screw 19 5811045 2 Gasket Exhaust 20 5020746 1 Fitting Drain Exhaust 21 5521398 13 1 Conduit Flex 22 5432799 1 Valve Pop Off 23 70...

Page 26: ... Pitot See Shroud Pg A6 Ref 3 3 7547003 1 Nut Hex Nylon 4 7555873 1 Washer Flat 5 5810879 2 Gasket Pitot 6 7555848 1 Washer Flat 7 5431634 1 Fitting Pitot 8 5131602 1 Scoop Inlet 9 1 O Ring See Propulsion Pg B4 Ref 20 10 5630542 067 1 Grate Inlet 11 7515155 1 Screw 12 7517267 8 Screw 13 7515126 2 Screw 14 5630659 1 Plate Ride Long Angled 15 7010083 8 Insert Sponson Ride Plate 10 99 ...

Page 27: ... 4 Ref Part No Qty Description Ref Part No Qty Description 1 7052141 1 Elbow 2 7080475 4 Clamp 3 8450050 26 1 Hose Water 4 7080492 2 Cable Tie 5 5431444 1 Fitting Water Thru Hull 6 5811317 1 Gasket 7 5411595 1 Hose 8 2410169 1 Asm Bilge Pump 9 7512043 2 Screw 10 7555837 2 Washer 3 00 ...

Page 28: ...No Qty Description 1 5432138 070 1 Plug Intake Silencer 2 5410589 1 O Ring 3 5132353 2 Stud 4 5830062 1 Gasket 5 5631070 1 Base Intake 6 7517799 2 Screw 7 2520185 1 Filter Intake 8 5432464 070 1 Cover Intake 9 7546708 2 Nut 10 7661042 10 Rivet 11 5433220 2 Flange Air Inlet 12 5411545 2 Gasket 13 5812108 1 Panel 14 5411958 1 Gasket 15 7080439 2 Clamp 16 5433082 2 Duct Air Inlet 17 7080492 5 Cable T...

Page 29: ...C1 ELECTRICAL BOX VIRAGE W005197D and INT L VIRAGE W005197I 38 13 12 27 37 24 36 29 28 23 26 6 14 35 17 21 22 7 9 30 32 33 41 25 15 19 34 18 16 1 10 11 18 31 2 40 39 20 8 8 17 16 4 5 3 Top View ...

Page 30: ...17 7555837 7 Washer 18 7512042 3 Screw 19 4010304 1 Regulator 1 Button 20 7547059 4 Nut 21 4010238 1 Cable Battery Solenoid 22 4010237 1 Cable Solenoid Starter 23 5411491 1 O Ring 24 7080461 1 Boot Threaded 25 7515113 2 Screw 26 7555836 2 Washer 27 5432574 1 Plate Stator 28 7077691 1 Decal RESET ELEC SYSTEM 29 7073713 1 Decal High Voltage Warning 30 2460718 1 Harness 8 Wire Stator 31 2460826 1 Har...

Page 31: ... Pin Dowel 4 7052145 1 Fitting 5 5243231 1 Clamp Stator Wires 6 7517431 1 Screw 7 3569805 1 Bushing 8 5433130 1 Plug 9 3574214 1 Bushing 10 7041457 1 Spring 11 3569806 1 Bushing 12 7517676 6 Screw 13 7516806 1 Screw 14 1201923 1 Asm Flywheel Cover Incl 11 15 5811550 1 Gasket Flywheel Cover 16 7516723 4 Screw 17 7663002 3 Pin Dowel 18 5411564 1 O Ring 19 1201938 1 Asm Flywheel Housing Incl 7 17 20 ...

Page 32: ...Screw 8 5410917 2 O Ring 9 5410932 2 O Ring 10 5410931 2 O Ring 11 7547021 8 Nut 12 3021019 2 Cylinder 13 5830043 1 Gasket Carb 14 7517306 2 Screw 15 7080654 1 Retainer Vinyl Coated 16 5241134 1 Bracket Oil Pump Cable 17 7516807 10 Screw 18 5630656 1 Manifold Intake 19 5432104 2 Stuffer Reed Block 20 1201689 2 Asm Valve Reed 21 5830123 2 Gasket Cylinder Base 22 3021117 2 Head Cylinder 23 5241944 2...

Page 33: ...iston reads ELKO 2194a use the above 3 kits 4 2201626 2201627 2201628 1 1 1 Kit Piston Asm Std Incl 1 2 3 Kit Piston Asm 25 mm OS Incl 1 2 3 Kit Piston Asm 50 mm OS Incl 1 2 3 5 4 Washer Thrust 6 2 Pin Crankshaft 7 2 Bearing Connecting Rod 8 2201022 1 Kit Connecting Rod Assembly Incl 5 7 9 3584001 2 Bearing Connecting Rod 20 mm 10 3585503 4 Bearing Ball 11 7710441 2 Ring Retaining 72 mm 12 5411524...

Page 34: ...ket Carburetor Upper 5 3050144 2 Screen Fuel Strainer 6 2200733 1 Kit Needle Valve 7 3050117 1 Jet Main Keihin 8 3050193 1 Jet Main Keihin 9 3050133 1 Jet Pilot Keihin 10 3050135 8 Screw Jet Block Cover 11 3050139 2 Cover Jet Block 12 2200730 1 Kit Diaphragm Jet Block 13 3050137 1 Screw Jet Block 14 3050204 2 Block Jet 15 3050147 2 O Ring Jet Block 16 3050138 2 Collar 17 3050148 4 O Ring Valve Sea...

Page 35: ... 7 1 8 6 2 3 4 5 Ref Part No Qty Description Ref Part No Qty Description 1 7080679 1 Cable Oil Pump 2 8450061 54 2 Line Oil 3 7080603 4 Clamp 7 mm 4 7555944 1 Washer 5 7710427 1 E Ring 6 5411293 1 O Ring 7 7516605 2 Screw 8 2540073 1 Pump Oil Incl 6 10 99 ...

Page 36: ...in 2 7517384 3 Screw 3 5811320 1 O Ring 4 5432282 1 Holder Magnet 5 4010189 1 Asm Flywheel 6 7517431 1 Screw 7 7555907 1 Washer 8 7546909 1 Nut 9 4010348 1 Controller Ignition 10 4010228 1 Solenoid Starter 11 4010175 1 Coil Ignition 12 7080471 1 Clip 13 4010173 42 1 Wire Spark Plug 14 4010173 56 1 Wire Spark Plug 15 7080483 2 Cable Tie 16 4020155 2 Cap Spark Plug 11 02 ...

Page 37: ...084408 1 O Ring 6 3240119 1 Washer 7 3240117 1 Washer Spring 8 3240116 1 Nut 9 3084405 2 Ring Rubber 10 3240207 1 Asm Rear Bracket 11 3240118 AR Washer Thrust 12 3240112 1 Washer Thrust 13 3240205 1 Asm Armature 14 4060119 1 Asm Bendix Incl 17 25 15 3240206 1 Asm Front Bracket 16 3240114 1 O Ring 17 3083737 1 Washer 18 3240126 1 Ring Snap 19 3240125 1 Stopper 20 3240123 1 Cover 21 7041457 1 Spring...

Page 38: ...7 9 1 2 3 4 Ref Part No Qty Description Ref Part No Qty Description 1 7517798 2 Screw 2 7552613 2 Washer Lock 3 7555870 2 Washer Dish 4 5132374 2 Spacer 5 3240220 1 Separator Fuel Water Incl 6 9 6 3240209 1 O Ring 7 3240239 1 Element 8 3240238 1 Spring 9 3240240 1 Float 3 00 ...

Page 39: ...Line Oil 7 3160114 1 Primer Engine Fog 8 2 Screw See Fuel Water Separator Pg C10 Ref 1 9 2 Washer Lock See Fuel Water Sepa rator Pg C10 Ref 2 10 2 Washer Dish See Fuel Water Separa tor Pg C10 Ref 3 11 1 Separator Fuel Water See Fuel Water Separator Pg C10 Ref 5 12 7075732 1 Decal Fogging Oil Only 13 7555837 2 Washer 14 7541931 2 Nut 15 7052047 1 Valve Check Vent 16 7052138 2 Fitting 90 Degree 17 5...

Page 40: ...7I 1 2 3 5 6 4 Ref Part No Qty Description Ref Part No Qty Description 2872114 1 Asm Tool Kit Incl 1 6 1 1 Wrench Spark Plug 2 1 Wrench Open End 3 1 Screwdriver 4 9915574 1 Manual Owners 00 Watercraft 5 1 Pouch Tool Kit 6 1 Wrench Allen Plated 3 16 10 99 ...

Page 41: ...PRINTED IN THE USA PARTS MANUAL PN 9915581 and MICROFICHE PN 9917173 11 00 ...

Page 42: ...Changed pages in 9915581 1 2 3 4 5 6 7 8 9 10 11 12 13 14 A cover toc B C x D E F G 1 2 3 4 5 6 7 8 9 10 11 12 13 14 ...

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