Boston Whaler 150 Super Sport Owner'S Manual Download

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170 Montauk

170 Montauk

“The mission of Boston Whaler

is to provide consumers with the

safest, highest quality, most durable

boats in the world”

Summary of Contents for 150 Super Sport

Page 1: ...170 Montauk 170 Montauk 170 Montauk The mission of Boston Whaler is to provide consumers with the safest highest quality most durable boats in the world ...

Page 2: ......

Page 3: ...er They will be more than happy to provide you with all the information and assistance that you require Information and assistance is also available at our corporate website www whaler com At whaler com you will find information about upcoming events happening in your area Things like fishing tournaments rendezvous boat shows and many others are listed as are maintenance tips and back issues of ou...

Page 4: ...d T Fisher introduced the first Boston Whaler boat in Braintree Massachussetts It featured two significant innovations first its twin sponson hull design produced superior stability and a remarkably dry ride second its unique foam core construction made the boat not only durable but unsinkable as well Fisher took every opportunity to illustrate the unique characteristics of the Boston Whaler His m...

Page 5: ...ue 1 9 Returning to the victim 1 9 Making contact 1 9 TABLE of CONTENTS Getting back on board 1 9 Fire 1 9 To lessen the danger of fire 1 10 Flooding Swamping and Capsizing 1 10 Flooding 1 10 Swamping 1 10 Capsizing 1 10 Collision 1 11 Propulsion Control or Steering Failure 1 11 Grounding 1 11 Distress Signals 1 11 Visual distress signals VDS 1 11 Audible distress signals 1 12 Radio Communication ...

Page 6: ...6 Stopping the Engine 3 6 Livewell Option 3 7 Operating Your MP3 Player Option 3 8 Operating Your MP3 Player Using the USB Input Option 3 8 Anchoring 3 9 Considerations 3 9 Lowering the Anchor 3 9 Setting the Anchor 3 9 Weighing the Anchor 3 9 Anchor Light 3 9 To Install the Anchor Light 3 9 Section 4 Electrical Electrical System 4 1 DC Electrical System 4 1 Battery 4 1 Battery Box 4 1 Main DC Bre...

Page 7: ... MODELS SOLD PRIOR TO THE DATE OF SUCH CHANGES BOSTON WHALER A BRUNSWICK COMPANY MRP 2023864 Printed in the U S A Boston Whaler Inc All rights reserved 170 Montauk May 2010 THE FOLLOWING ARE REGISTERED TRADEMARKS OF THE BRUNSWICK CORPORATION MONTAUK BOSTON WHALER R Specifications and standard equipment are subject to change Boston Whaler is not responsible for changes to parts or accessories manuf...

Page 8: ... by Boston Whaler that are defective in factory materials and or workmanship and are reported within one year from the date of sale to the original purchaser EXCLUSIONS This limited warranty does not apply to any boat which has been salvaged or declared a total loss or constructive total loss for any reason not covered in this limited warranty This warranty also does not apply to the following ite...

Page 9: ...repair or replacement process Such products and parts will be comparableinfunctionandperformancetoanoriginalproductorpartandwarrantedfortheremainderoftheoriginalwarranty period In no event shall any repair or replacement under this LimitedWarranty exceed the fair market value of the product as of the date of the owner s claim Acceptance of any product returned or any refund provided by BostonWhale...

Page 10: ...rofany claimed defect which was not corrected after one repair attempt Our privacy policies are available at www whaler com ASSIGNMENT OF COMPONENT WARRANTIES Except as expressly set out herein all warranties provided by the manufacturers and distributors of components equip ment and parts on the boat collectively Component Manufacturers are hereby assigned to the owner to the extent permitted by ...

Page 11: ...nd 7 Investigating a breach or a contravention of a law complying with a subpoena warrant court order or as required or otherwise permitted by law BOSTON WHALER WILL NOT SELLYOUR PERSONAL INFORMATION OR SUBJECT YOU TO TELEMARKETING OR UNSOLICITED E MAIL Safeguards We use security safeguards appropriate to the sensitivity of personal information to protect it from loss or theft as well as prohibiti...

Page 12: ...liary U S Power Squadron Canadian Power and Sail Squadrons Red Cross State Boating Offices Yacht Club Contact the Boat U S Foundation at 1 800 336 2628 or go to www boatus com foundation Outside of North America contact your boat dealer and or your governmental boating agency for assistance A comprehensive background in boating can be found in the book Chapman Piloting Seamanship and Small Boat Ha...

Page 13: ...r to reading this manual Always use common sense in the operation and servicing of your boat DANGER Denotes an immediate hazard exists that WILL result in severe personal injury or death Denotes information that is important to know prior to operation and or maintenance but is not hazard related NOTICE DANGER Denotes an immediate hazard exists that WILL result in severe personal injury or death De...

Page 14: ... greater skills than operating a land vehicle Taking a boating course is the best way to prepare for a safe and enjoyable experience on the water Take a Coast Guard U S Power Squadron or equivalent boating safety course Call the Boat U S Foundation at 1 800 336 2628 for information on available courses or go to www boatus com foundation on the internet Get hands on training on how to operate your ...

Page 15: ...en visibility becomes impaired because of weather time of day or high bow angle you must slow down so that you have sufficient time to react if an emergency occurs Nearby boats face similar risks in avoiding a collision with you Boarding Board only one person at a time Never jump into boat Step or climb into cockpit Load gear after you are aboard Carrying gear while boarding can cause you to lose ...

Page 16: ...nsible for the behavior of passengers DROWNING HAZARD Boats must carry one wearable personal flotation device PFD for every passenger on board Boats must have at least one throwable life preserver SLIPPING HAZARD Wet decks are slippery Wear proper footwear and use extreme caution on wet surfaces WARNING Death or serious injury can result if you fail to observe these safety rules Anyone who control...

Page 17: ...erviceable condition and not be expired Store all pyrotechnic signals in a well marked waterproof container Additional Recommended equipment for safe operation In addition to the legally mandated equipment the following items are recommended for safe boating First Aid kit Compass Charts Maps Manual bilge pump Visual distress signals GPS or LORAN for day or night use Spare keys Marine VHF radio EPI...

Page 18: ...e and dissipate the amounts of Carbon Monoxide present in enclosed spaces especially when the boat is moored or anchored Proper ventilation must be maintained even during inclement weather to prevent dangerous levels of Carbon Monoxide build up Sleeping aboard a boat will require a working Carbon monoxide detection system preferably in each sleeping quarter DANGER Carbon Monoxide can accumulate in...

Page 19: ...ust be maintained to avoid Carbon Monoxide poisoning You will get wet and or cold Examples of accumulation of Carbon Monoxide Fig 1 7 1 Even strong swimmers can tire quickly in the water and drown due to exhaustion hypothermia or both The bouyancy provided by a personal flotation device PFD will allow the person who has fallen overboard to remain afloat with far less effort and body heat loss exte...

Page 20: ...Guard or by your National Boating Law Enforcment Agency The operator is responsible for instructing everyone onboard on their location and use The best precaution is to wear the PFD at all times while on the boat Type III Flotation aid Life vest is designed so that consciouswearerscanturnface up Often designed for comfort while engaged in water skiing or other forms of water activities Type IV Thr...

Page 21: ...tuations Throw a life ring preserver to the victim even if they are wearing one it will serve as another marker 2 Making contact Stop or slow the boat and circle toward the person overboard Never reverse your boat to pick up someone in the water Try to approach heading into the wind or into the waves Keep person overboard constantly in sight When almost alongside stop the engine in gear to prevent...

Page 22: ...uisher s into the base of the fire If the fire is in an enclosed compartment and you have an automatic extinguisher for the compartment wait 15 min before opening the compartment Have an extinguisher handy in case of a flare up If possible signal for help Radio visual or audible signal should be used as needed You must render assistance to any boater requesting help If fire is out of control grab ...

Page 23: ... date showing the service life which must not be expired Carry three signals for day use and three for night use Some pyrotechnic devices such as red flares meet both day and night use requirements Store pyrotechnic signals in a cool dry location An orange or red watertight container prominently marked DISTRESS SIGNALS is recommended The chances of flooding swamping or capsizing can be reduced by ...

Page 24: ...n imminent danger URGENCY PAN PAN PAN PAN PAN PAN pronounced PAHN PAHN used when a person or vessel is in some jeopardy less than indicated by a MAYDAY call SAFETY SECURITY SECURITY SECURITY pronounced SAY CURE IT AY used for navigational safety or weather warning An emergency situation will be hectic and there will not be time to learn proper radio procedure LEARN WHATTO DO BEFOREYOU NEED TO DO I...

Page 25: ...ving Recognize and respect diving flags Keep at least 100 feet 30 meters away Diver s Flags Fig 1 13 2 RED WHITE BLUE CODE ALPHA FLAG SPORT DIVER S FLAG WHITE If you encounter fog determine your position set a safe course slow down and alert other boats of your presence with a sound signal If a lightning storm approaches the safest action is to dock and disembark If you cannot return to shore have...

Page 26: ...vertake a fallen skier who was 60 meters 200 feet in front Ski only in areas where skiing is permitted Observe local restrictions on length of tow line Learn the signals to communicate with a skier The skier is to control the boat through hand signals Figure 1 14 1 Your boat will handle differently while towing a skier Experiment carefully to learn the difference Skiers may start from the shore or...

Page 27: ...rope can cause it to backlash into the cockpit PERSONAL INJURY HAZARD Use transom tow ring only to pull water skiers Unless specified by the manufacturer any other use such as parasailing kite flying towing other boats etc may create too much stress on the tow ring resulting in personal injury and or equipment damage WARNING PROPELLER SAFETY Before starting your boat walk to the stern and look in ...

Page 28: ...uipped with an ignition shutdown safety switch The switch is located on the control console next to the gear shift throttle control unit The ignition shut down safety switch incorporates a shut off switch switch clip lanyard and lanyard clip which is clipped to the operator when running If an emergency arises and the engine must be shut down a pull on the cord to release the clip from the shut off...

Page 29: ... Discharge is defined as any action which causes a film sheen or discoloration on the water surface or causes a sludge or emulsion beneath the water surface A common violation is Excessive Noise Many areas regulate noise limits Even if there are no laws courtesy demands that boats operate quietly Wake Wash Power boat wakes can endanger people and vessels Each power boat operator is responsible for...

Page 30: ...uard escort vessel on VHF FM channel 16 Observe and avoid all security zones Avoid commercial port areas especially those that involve military cruise line or petroleum facilities Observe and avoid other restricted areas near dams power plants etc DO NOT stop or anchor beneath bridges or in channels America s Waterway Watch In March 2005 the U S Coast Guard officially launched America s Waterway W...

Page 31: ... PAINTS AND SUBSTANCES USED FOR VESSEL REPAIR WASTE MATERIALS THAT RESULT FROM WEAR OF VESSEL COMPONENTS LEAD FROM BATTERY TERMINALS AND FROM OTHER SOURCES SUCH AS BALLAST OR FISHING SINKERS TO AVOID HARM KEEP AWAY FROM ENGINE GENERATOR AND COOKING FUEL EXHAUST FUMES WASH AREAS THOROUGHLY WITH SOAP AND WATER AFTER HANDLING THE SUBSTANCES ABOVE WARNING 170 Montauk Warning Label Locations Fig 1 19 1...

Page 32: ...RIMMING OPERATION SINGLE LEVER CONTROL LIFT POINT SLING LOCATION ENGINE START ENGINE STOP FUEL LEVEL WARNING ELECTRICAL HAZARD NO OPEN FLAME NO SMOKING FIRE RISK ROTARY CONTROL WIDTH OF SYMBOL INDICATES INCREASE FRESH WATER GRAY WATER FUEL GENERAL LIFT POINT BILGE PUMP PROPELLER INTERIOR LIGHT RUNNING LIGHTS UNDER POWER ANCHOR LIGHT WINDSHIELD WIPER AND WASHER ANCHOR BATTERY HORN UNLEADED FUEL LEA...

Page 33: ... This involves foam injection into a closed mold system where the foam expands to fill all voids in the hull When the finished product is pulled from the mold the hull and deck are chemically bonded to form a solid inseparable unit Hull Construction Fig 2 1 1 Hull Identification Number The Hull Identification Number is located on the starboard side of the transom This is the most important identif...

Page 34: ...or water conditions Certification Plates Fig 2 2 1 NMMA CERTIFICATE CANADA CONFORMING STICKER CE MARK INT L BUILDER S PLATE AUSTRALIAN BUILDER S PLATE 1 2 3 1 2 3 Replacement Part No 1689636 Replacement Part No 1746011 Replacement Part No 1817892 MAXIMUM CAPACITIES 7PERSONS OR LBS 1150 LBS PERSONS MOTOR GEAR 1650 H P MOTOR 90 THIS BOAT COMPLIES WITH U S COAST GUARD SAFETY STANDARDS IN EFFECT ON TH...

Page 35: ...and significant wave heights up to and including 0 5 meters 1 64 feet may be experienced The significant wave height is considered to be the primary factor for determining design category Other parameters e g meteorological are descriptions of when these wave heights may be expected to occur Refer to page 1 12 for weather information The certification plate as well as Specifications Dimensions on ...

Page 36: ...justment bunk padding tire pressure etc 2 Optional equipment and loading of the boat will affect the draft measurements Follow the recommendations listed on your capacity plate regarding the maximum amount of weight your boat can safely carry 3 Exceeding this weight will affect the boat s performance DO NOT Exceed the weights listed on the capacity plate Dimensions Clearances Fig 2 4 1 20 2 6 15 m...

Page 37: ...irection can cause a loss of balance and lead to injury or death Deck Occupancy Fig 2 5 1 Be aware of your footing while the boat is underway slipping or falling could result in serious injury or death especially if the boat is in motion or in rough seas Keep the accomodation deck clean so if movement is neccessary it will be free of obstruction DANGER Passenger Locations Gelcoat surfaces are slip...

Page 38: ...at is in the water the underwater fittings can be checked for dripping It is recommended that the underwater fittings be removed cleaned and resealed every other year If the through hull fittings need to be replaced it is recommended that an authorized Boston Whaler dealer perform this type of repair Through hull fittings that are improperly installed can cause premature hull failure and may void ...

Page 39: ...GE BOW LOCKER ANCHOR EYE STAINLESS STEEL CONSOLE GRAB RAIL ACRYLIC WINDSHIELD NAVIGATION LIGHT RECEPTACLE CONSOLE CUPHOLDER GEAR SHIFT THROTTLE CONTROL EMERGENCY ENGINE SHUT OFF LANYARD STAINLESS STEEL STEERING WHEEL CONSOLE ACCESS DOOR STORAGE INSTRUMENT PANEL PORTABLE FUEL TANKS 2 6 6 GAL 49 96 L SWIM PLATFORM W TELESCOPING LADDER 1 2 3 4 5 6 7 8 9 10 11 12 Features Fig 2 7 1 Features 13 14 15 1...

Page 40: ...AY49 VHF RADIO STEREO REMOTE USB INPUT MP3 PLAYER RECEPTACLE CLARION AM FM DIGITAL STEREO W CD PLAYER 2 WATERPROOF SPEAKERS REMOTE CONTROL AND MP3 INPUT AFT LIVEWELL SEE FIG 3 5 1 72QT 68 L COOLER SEAT W CUSHION BACKREST AND 4 RODHOLDERS MAGNETIC COMPASS TACKLE DRAWER Optional Features 1 2 3 4 5 6 7 8 9 11 10 1 2 3 4 5 9 Fishing package 7 8 11 6 10 Satellite radio w 6 month subscription available ...

Page 41: ...AL SEAT AFT SEATS OPTION 1 2 3 Available in Black or Blue Optional Features Con t 1 2 3 4 5 CANVAS SUN TOP W STAINLESS STEEL FITTINGS CANVAS SUN TOP BOOT FOR STOWAGE AFT SEATS BOW CUSHION TROLLING MOTOR PANEL WITH 12V RECEPTACLE CONSOLE COVER REVERSIBLE PILOT SEAT COVER 1 2 3 4 7 6 1 2 3 4 4 Optional Features Fig 2 9 1 6 5 7 OPTIONAL SUN LOUNGE AVAILABLE NOT SHOWN ...

Page 42: ... On Plane Locations Fig 2 10 1 Recommended Seating RECOMMENDED SEATING while moored at idle or at speed under 5 mph RECOMMENDED ON PLANE LOCATIONS NEVERallowpassengerstoride in an area i e bow gunnels transom etc that will pose a hazard to themselves or the boat WARNING ...

Page 43: ...EAKER 3 AMPS Control Station Switch Panel 1 2 3 4 5 6 7 8 9 10 11 12 13 14 12V TACHOMETER NAV ANC BILGE PUMP ACC STEREO HORN WATER PRESSURE VOLTMETER R OFF AUTO ON 1 2 3 4 5 6 7 8 9 10 11 12 13 14 ACCESSORY SWITCH 12 VOLT RECEPTACLE BREAKER 10 AMPS 12 VOLT RECEPTACLE CAUTION Never reset a breaker without first determining and correcting the cause of the trip Should a circuit repeatedly trip have a...

Page 44: ...uipped with a gear shift throttle control unit mounted on the console directly starboard of the steering wheel The gear shift throttle control unit for the engine activates both shifting mechanism and throttle The control must be in the NEUTRAL position to start your engine Neutral is the most upright position of the control unit and acts as an idle the propeller is not rotating There is a throttl...

Page 45: ...pending on which lights they can see In the Anchor Lights position the white 360o light will illuminate showing other boaters your location while at anchor Navigation Lighting Your boat comes equipped with navigation lighting for your safety Regulations state that all boats no matter the size must display navigation lights The lights must be displayed underway at night sunset to sunrise or in low ...

Page 46: ...cks in the steering cable or fittings with tape or other sealants This will create a hazard in which the cable can fail without warning CAUTION Steering Trim Fig 2 14 1 STEERING TRIM ADJUSTMENT BOLT STEERING TRIM TAB REFER TO THE ENGINE MANUFACTURER S MANUAL INYOUROWNER SMANUALPACKETFORCOMPLETE INSTRUCTIONS AND WARRANTY 1 2 1 2 To set steering trim tab for neutral steering Loosen the topside bolt ...

Page 47: ...nwale The phenolic material can be drilled and tapped to hold machine screws There are a variety of trolling motors and mounts that can be fitted to your boat See your Boston Whaler dealer or talk to a reputable trolling motor dealer for the right type and size of trolling motor and battery that will work best with your boat There is a risk of electrical shock Always have a qualified marine electr...

Page 48: ... maintenance instructions Do not use bleach or solvents to clean the canvas material Canvas Option Fig 2 16 1 1 2 3 4 SUN TOP FORWARD SUPPORT STRAPS DETAIL SUN TOP PROPERLY STOWED IN BOOT CONSOLE COVER REVERSIBLE PILOT SEAT COVER 1 2 3 4 5 The sun top canvas must be secured in the canvas boot before trailering NEVER TRAILER THE CANVAS SUN TOP IN THE OPEN POSITION NOTICE AVAILABLE WITH COOLER COVER...

Page 49: ...peller hub from the outer edge of the 360o that is made by the propeller s blade during a single rotation Propeller Pitch Diameter Fig 2 17 2 PITCH DIAMETER 1 2 1 2 Propeller Assembly Fig 2 17 1 1 2 3 4 5 6 7 8 ENGINE SHAFT FORWARD THRUST WASHER DRIVE SLEEVE INNER HUB BLADE BACK OUTER HUB EXHAUST PASSAGE DIFFUSER RING In general changing to a lower pitch propeller will increase acceleration and lo...

Page 50: ... before pulling over the horn pull tight to complete the belaying knot 1 2 3 A Belaying Knot Fig 2 18 2 Lifting The bow eye is used to haul out and hold your boat onto a trailer The stern eyes are used as tie down points while trailering the boat The bow and stern eyes may be used only for short term lifting of the boat Long term lifting with bow and stern eyes can cause stress on the fiberglass a...

Page 51: ...hich is best suited for length and width of the boat If you have a trailer or plan on purchasing a trailer separately there are some points you need to consider such as Having a center roller and keel guards will help provide good support for the keel also provide good fore and aft support Whether you are lifting your boat out of the water for routine maintenance or long term storage consider the ...

Page 52: ...rs clean in the first few miles of travel However if the trailer has been idle for an extended period of time or has been frequently submerged in saltwater without being flushed out severe corrosion can occur A heavy coating of rust must be cleaned or the components replaced before towing to ensure safe braking Check for rust damage annually More frequently if used in very humid environmens or in ...

Page 53: ...IAL TIRES OPTION REMOVABLE PIN COTTER PIN SWING TONGUE TONGUE JACK 1 2 3 4 5 6 7 8 9 NEVER use a hitchball and coupler that are not matched CAUTION DO NOT secure the safety chains to the bumper of the tow vehicle CAUTION Trailer description Refer to the engine manual in your owner s manual packet for proper engine support while trailering NOTICE 1 2 3 4 5 6 10 13 10 8 11 Optional aluminum trailer ...

Page 54: ...2 22 170 Montauk Section 2 General Information R THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 55: ...mp To clean the pump strainer depress the lock tabs on both sides of the pump and lift the pump motor If water does not come out of discharge hose 1 Remove the motor module to see if the impeller rotates with the power on 2 Remove any debris that may have accumulated in the nozzle section or strainer base 3 Check hose and connection on hull side for debris and proper connections Fuel Oil Spillage ...

Page 56: ... FUEL FEED TO ENGINE FUEL LINE CONNECTION FUEL LEVEL GAUGE 4 5 6 NOTICE it is your responsibility to read and understand the engine manufacturer s manual in your owner s manual packet for complete fuel and fueling information and warnings Leaking fuel is a fire and explosion hazard inspect the system regularly Examine fuel tanks and exposed lines for leaks and corrosion Oil and fuel spills can be ...

Page 57: ...nition when the odor of fuel is noticed Correct the cause of the leaks and ventilate the area to insure that no fumes remain prior to energizing any electrical equipment smoking and or starting the engines REFER TO THE DO S AND DON TS AT THE GAS PUMP DVD IN YOUR OWNER S MANUAL PACKET FOR MORE INFORMATION Fueling should never be done at night except in well lighted areas Always keep the fuel nozzle...

Page 58: ...L LOWER PHASE WATER ETHANOL FUEL INLET TO ENGINE Maintenance Storage Your boat was manufactured and shipped from the factory with ethanol compatible materials Before introducing gasoline with ethanol into your fuel tank ask your dealer if any components have been added or replaced that are not recommended by Boston Whaler Mercury or may not be ethanol compatible Filling The Tank It is best to main...

Page 59: ...ithout water circulating through all the cooling water intake holes in the gearcase to prevent damage to the water pump running dry or overheating of the engine Operator should know boating safety safe navigation and boat operating procedures Make sure that the lower unit of the engine is in the water Be sure the emergency engine shutoff switch is in the RUN position Be sure gear shift and throttl...

Page 60: ...e OFF position Turn the battery switch OFF Press and hold the THROTTLE ONLY button while moving the control handle ahead to the forward position REFER TO THE ENGINE MANUFACTURER S MANUAL IN YOUR OWNER S MANUAL PACKET FOR COMPLETE INSTRUCTIONS DN U P Advance the control handle to increase engine RPM NOTE Engine RPM is limited to prevent engine damage To disengage return the control handle back to t...

Page 61: ...ve counterclockwise To decrease flow turn the valve clockwise Maintenance of the livewell system requires periodic inspection of the raw water intake strainer and all hose connections Clean away debris and or tighten hose connections as required Maintenance Operation NOTICE The seacock MUST be in the OPEN position before activating the livewell pump Running the pump dry may cause damage to the uni...

Page 62: ...m either your MP3 unit or the stereo Operating Your MP3 Player Option MP3 Operation Option Fig 3 8 1 1 3 2 MP3 INPUT USB INPUT 1 8 MINI STEREO CABLE NOT SUPPLIED STEREO AUX BUTTON 1 3 4 2 4 When connected to the stereo through the USB input with the USB cable supplied your MP3 player can be operated using the player the stereo or the stereo remote Insert the USB cable into the MP3 player and the o...

Page 63: ...y to handle Add a length of chain between the anchor and the nylon line to aid in setting of the anchor The scope is technically defined as the ratio of rode length to the vertical distance from the bow to the sea floor Scope also depends on the type of anchor tides winds sea conditions and type of sea floor the anchor is in Since you want to know how much rode to use when anchoring use this commo...

Page 64: ...and to prevent it from dragging Secure the rode to the bitt or cleat to prevent loss of anchor Setting the Anchor Lowering The Anchor NOTICE Anchor light must be on when at anchor or drifting not under power at night or in low visibility Be careful that trailing lines do not foul in the propeller CAUTION NOTICE Before using the anchor be sure the anchor line s bitter end is secured to the eye in t...

Page 65: ...ase Keeping the battery dry If not using a sealed battery check maintain the water level USE DISTILLED WATER ONLY Removing the battery from the boat during cold weather or long term storage The most life shortening experience for the battery is to be drained to zero charge before recharging When a battery discharges the active material on both positive and negative plates converts to lead sulfate ...

Page 66: ...n off during charging ALWAYS disconnect the battery before doing any work or maintenance on the electrical system NEVER turn off the battery switches or disconnect the battery cables while the engines are running CAUTION DC Main Breaker Box Fig 4 2 1 1 2 1 2 12 Volt Accessory Receptacle Your boat is equipped with a 12 volt accessory receptacles located on the switch panel See above It is a DC ciga...

Page 67: ...or manual will have location and connection instructions for the motor wiring Read and understand the manual before proceeding to connect the extension cord to your motor and your boat s electrical systems Trolling Motor Connection Using a 12 foot extension cord connect the BLACK and RED leads to your trolling motor wiring by crimping and heat shrinking the butt connectors If equipped the battery ...

Page 68: ...resetting the breaker A breaker which trips repeatedly should be examined by a qualified electrician to determine and correct the cause of the trip BRN ORN SUMP PUMP BRN RED BILGE PUMP UNSWITCHED BRN WHT MACERATOR GRY RUNNING LIGHTS GRY BLK ACC 1 GRY BLU ACC 2 GRY GRN ACC 3 GRY RED AFT MAST ACC 4 GRY WHT ALL ROUND FWD MAST LIGHT ORN REFRIGERATOR or CENTER WIPER ORN BLU HORN ORN BRN STARBOARD WIPER...

Page 69: ...ce technicians Boston Whaler does not recommend that you attempt to work on the electrical system yourself Electrical Schematics Harnesses Instead we suggest that you take your boat to an authorized Boston Whaler dealer for electrical service Boston Whaler reserves the right to change or update the electrical system on any model at any time without notice to the customer and is not obligated to ma...

Page 70: ...4 6 170 Montauk Section 4 Electrical System Switch and Breaker Panel Schematic Fig 4 6 1 ...

Page 71: ... severe you may need to enlist the services of a professional hull cleaning company Check with your Boston Whaler dealer for recommendationsona compatible rubbingcompound for your boat or a professional hull cleaning company in your area Waxing the Gel Coat Surfaces Waxing is necessary to provide added protection to the gel coat A periodic good cleaning and waxing will also ensure that your boat w...

Page 72: ...ill take some time The effect of osmotic pressure allows water to impregnate below the gel coat and substrate thus forming a blister Bottom Painting There are risks and dangers inherent with the use of paints and solvents Dispose properly of all rags rollers and trays used for painting Follow all the precautions and regulations listed by the manufacturer before and after painting your boats hull D...

Page 73: ... for placement of the tape line WARNING Proper ventilation and capture of the dust created by sanding is essential The dust created by sanding is toxic and should not be breathed A proper fitting respirator must be used DO NOT use a paper filter mask WARNING Bottom paint is designed to resist algae growth which means it has chemicals embedded in the paint that are harmful if ingested Take all nece...

Page 74: ...cturer the wax forms a protective non slick surface which will keep debris from sticking Dirt soot bird droppings and even fish blood will rinse right off The cleaner your stainless trim and fittings can be kept the greater the assurance of optimum corrosion resistance Without proper care even the best stainless steel will corrode Stainless steel is strong and corrosion resistant but still require...

Page 75: ...other hardware designed to prevent contact with dissimilar metals Whenever electrical or electronic changes are made to the boat a qualified marine technician should check aluminum parts for stray currents Make sure all electronic equipment is properly grounded with adequate sized wire Even the finest cleaning powders can scratch or burnish a mill rolled surface On polished finishes rubbing or wip...

Page 76: ...sh remover when applied with a soft cloth or damp sponge and rubbed Rinse cleaned area with fresh water and dry with a clean soft lint free cloth or towel The vinyl material and superior finish has been tested to resist heavy abrasion Complete cleaning instructions are included in the owner s packet Read all information provided by the cushion manufacturer regarding the proper cleaning and mainten...

Page 77: ...ne carbon tetrachloride fire extinguisher fluid dry cleaning fluid lacquer thinner glass cleaning solution or harsh detergents on acrylic The above substances will attack the surface of the acrylic Rinse windscreen thoroughly with clear water to remove any dust dirt particles salt water or environmental agents before applying cleaning products Use your bare hand with plenty of water to feel and di...

Page 78: ...nal engine parts can also be affected by rust due to lack of proper lubrication Replace the engine oil and filter running the engine to drain out as much old oil as possible Flush the engine with fresh water using flush muffs or a similar device attached to the raw water pickup Let all water drain from the engine Tank s hoses and fuel pumps should be treated to help prevent the formation of varnis...

Page 79: ...ings are clear and free of debris and plugs are removed Store the engine in an upright position to promote adequate drainage of water Drainage Remove any valuables or anything that can be easily removed from the boat such as electronics lines PFDs fenders cushions etc and store at home Avoid Loss When covering your boat it is best to use a frame of either aluminum or wood to keep the cover up This...

Page 80: ...o secure equipment in any location other than those that are illustrated CAUTION In all cases it is recommended to drill and countersink a pilot hole to prevent damage to the gelcoat surface Also known as Whaleboard Reinforcement Construction Equipment weight Fastener Type Plywood Standard boatbuilding material Light Self tapping screws Trevira Thick spunbound polyester fabric Light Sheet Metal sc...

Page 81: ...5 11 Section 5 Care Maintenance R 170 Montauk MAINTENANCE LOG ENGINE SERVICED DATE HOURS BY MAINTENANCE PERFORMED Fill out the log below after scheduled service or maintenance is performed NOTES ...

Page 82: ...5 12 Section 5 Care Maintenance R 170 Montauk THIS PAGE LEFT INTENTIONALLY BLANK ...

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