Permaquip Kubota RRV User Manual Download

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MAN-M-O-190_13

09/10/2014

Page

User Guide

Permaquip Kubota RRV

Permaquip Ltd

Brierley Industrial Park, Stanton Hill,

Sutton-In-Ashfield, Nottinghamshire, NG17 3JZ

Tel: +44 (0) 1623 513349

Fax: +44 (0) 1623 517742

E-mail:

[email protected]

www.permaquip.co.uk

Summary of Contents for Kubota RRV

Page 1: ...e 1 of 56 User Guide Permaquip Kubota RRV Permaquip Ltd Brierley Industrial Park Stanton Hill Sutton In Ashfield Nottinghamshire NG17 3JZ Tel 44 0 1623 513349 Fax 44 0 1623 517742 E mail sales permaqu...

Page 2: ...re 26 6 7 Raising the Rail Gear 27 6 8 CCTV 27 6 9 Using the Lifting Beam 28 7 Towing and Propelling 30 7 1 Connecting to the Vehicle with hydraulic brakes 30 7 2 Connecting to the Vehicle with air br...

Page 3: ...quip accepts no liability in relation to any use or reliance made of any information in this User Guide All information illustrations and specifications in this User Guide are based on the latest info...

Page 4: ...0 42 C H 04 Revised Electrical Schematic 08 12 2008 40 C H 05 Added battery charging note 16 02 2009 10 C H 06 Added section on lifting onto track 24 04 2009 21 C H 07 Added section on resetting camer...

Page 5: ...e Kubota base vehicle has been equipped by Permaquip with the following features Front and rear rail gear Ramps for on off tracking across track optional Control module Front and rear work lights Rear...

Page 6: ...and data on all aspects of the base vehicle refer to the Kubota Operator s Manual supplied The connecting trolleys must be equipped with a compatible active failsafe braking system to operate in conj...

Page 7: ...bota for towing propelling and between connecting trailers within the consist Ensure that the Locking Pins are located fully Ensure that all Personnel are clear of the vehicle and consist before movin...

Page 8: ...mber of trolleys that can be connected2 4 SWL of Lifting Beam 1 200 kg Maximum speed on Points and Crossings 5 mph Maximum speed on plain line 20 mph Hydraulic Pressure for Trailer Connections 80 140...

Page 9: ...used All loads must be removed from the vehicle Check that the wheels on the downhill side are not going to drop into any depressions and that the uphill wheels will not run over any obstacles that wi...

Page 10: ...to be Kubota UDT or Super UDT fluid Alternatives are not recommended Brake fluid Kubota DOT3 Alternatives are not recommended Engine oil Oil that meets API Service Classification CD CE or CF Use a SA...

Page 11: ...may on off track travel and work under live overhead lines 2 The vehicle will not operate spring loaded points 3 The vehicle will not travel over raised check rails The latest issue of CoP0014 Directi...

Page 12: ...ion The Hand Arm Vibration at the driver s position has been measured as less than the action level of 2 5 m s2 and therefore no additional measures need to be taken into account The Whole Body Vibrat...

Page 13: ...1 Vehicle Cab Controls There is a Control Module mounted on the Permaquip Kubota front frame as shown below These controls have the following function Warning Buzzer trailer breakaway Engine Stop Butt...

Page 14: ...Page 14 of 56 5 2 W6a Gauge The road tyres infringe on the W6a gauge and therefore the vehicle should not be used in areas of raised check rail The following shows the Permaquip Kubota within the W6a...

Page 15: ...rear seats rail mode only as shown below The Engine Stop will stop the engine thereby bringing the vehicle to a stop in the required distance rail mode only The rear seats can be raised should loads...

Page 16: ...MAN M O 190_13 09 10 2014 Page 16 of 56 Seats down...

Page 17: ...he Data Panel compliant to RIS 1530 PLT is located on each front wing The following show their relative positions Front and Rear Tyre pressure No Access located on both front wings Working Pressure Li...

Page 18: ...cedures for operation of the Permaquip Kubota 6 1 Pre Use Checks Before the Permaquip Kubota is used ensure that The Shift Maintenance Schedule checks are carried out The Front Rail Gear is raised and...

Page 19: ...in position All equipment within the vehicle loading area is secured The Towbar and Fire Extinguisher should be located as shown below Tow bar in position Fire Extinguisher in position All towing pro...

Page 20: ...MAN M O 190_13 09 10 2014 Page 20 of 56 6 2 On and Off Tracking Area The diagram below outlines the minimum area required to on and off track the Permaquip Kubota...

Page 21: ...rack circuits are installed unless the circuits have been disconnected or the personnel installing the ramps are wearing appropriate PPE Assess the area for the most suitable method of on tracking and...

Page 22: ...e whilst the ramps are being repositioned In the event that the ground to rail height is too great utilise the on off tracking ramps optional Referring to the following sequence the process for on tra...

Page 23: ...onto the track Lift the Permaquip Kubota from the lorry and into position aligned over the track While the vehicle is just off the rail head lower the front rail gear Continue to lower the vehicle sl...

Page 24: ...orm the storage position and locate the handle into the socket tube on the rail gear cross beam Lower the rail gear onto the track passing the over centre position Note that the rail gear is assisted...

Page 25: ...Ensure that when driving in reverse the Vehicle Mode is switched to Rail and the Marker Light Direction is switched to Reverse The vehicle is now ready to be driven on the track Before the vehicle is...

Page 26: ...e gear selector is in the Medium position Maximum speed is 25 mph when the gear selector is in the High position Only use the high position when off track and on the road and when suitable conditions...

Page 27: ...towed position In a similar manner to the front rail gear raise the rear rail gear into position Ensure all lock pins are in position and that the lift handle is placed back into the storage 6 8 CCTV...

Page 28: ...ed and that the lift is safe 1 Connect the Lifting Beam central eye to the lifting vehicle ensuring that the stabiliser hook is facing the front of the vehicle as shown below 2 Lower the Lifting Beam...

Page 29: ...that the lifting hooks are not twisted in the lifting eyes Continue to lift the vehicle Note that the vehicle may move forward backward slightly until it is balanced the stabiliser hook fabric strap...

Page 30: ...with the clip pins attached Note that the R clip needs to be used when connecting the Personnel Carrier tow bar to the front of the Kubota For trolleys fitted with the active failsafe hydraulically op...

Page 31: ...re engaging gear and moving off When braking to a stop apply the vehicle brakes gently in good time before the stopping point is reached Harder braking action will release the air pressure holding the...

Page 32: ...maquip Kubota can be used on road as it is EU homologated However the vehicle must be registered with the DVLA in the UK and have the Road Kit fitted This kit incorporates the following parts Amber wa...

Page 33: ...nt for all base vehicle adjustment and repairs The following list outlines the additional equipment fitted by Permaquip to the Kubota base vehicle Front and Rear Rail Gear Front and Rear Trailer Coupl...

Page 34: ...ecure in place 9 2 On Track Fault Finding Problem Probable Cause Possible Remedy Vehicle pulls noticeably to the left or right when on track Vehicle loaded heavy on one side Rail Wheels not aligned wi...

Page 35: ...he pump is located under the front bonnet as shown below Ensure that oil to the correct specification only is used The hydraulic pressure must be checked on both connections front and rear according t...

Page 36: ...ctions as any attempt to set the correct pressure will be unreliable use a long hose between the gauge and connectors to simulate the trailers 9 5 Rail Wheel Inspection for Wear The rail wheels have a...

Page 37: ...orn or damaged causing a wobbling sensation Track test the vehicle to verify whether the vibrations were caused by loose Rail Wheels or flanges 9 9 Suspension Checks Do not leave heavy loads in the re...

Page 38: ...tery voltage drops below 12 8v the split charge relay separates the two batteries thereby reducing the risk of not being able to start the vehicle The voltage sensitive relay also protects the circuit...

Page 39: ...rear flange when travelling in reverse the vehicle is probably not aligned properly Have the vehicle frame checked for proper alignment 9 15 Resetting the CCTV Camera If the CCTV monitor is always on...

Page 40: ...nto the front panel of the control module which is in line with the Power button with a blanking grommet fitted Note that the water resistance will significantly reduce should the grommet not be fitte...

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Page 44: ...MAN M O 190_13 09 10 2014 Page 44 of 56 9 17 Vehicle Wiring Additional Equipment...

Page 45: ...s and relays are replaceable with their function and position shown on the information label Ensure replacements are to the same specification This label is located on the underside of the front bonne...

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Page 48: ...MAN M O 190_13 09 10 2014 Page 48 of 56 9 19 Air Brake Schematic...

Page 49: ...hould undertake a programme of training This programme of training should include the following aspects Product familiarisation Component location and function Product preparation Safe and Correct Use...

Page 50: ...of 56 11 ORDERING DESCRIPTION PART NO Permaquip Kubota 35935 Rail Mover 34613 Type B Towing Trolley fitted with the Hydraulic Brake Insert 33284 Type B Towing Trolley fitted with the Personnel Carrie...

Page 51: ...On Off Tracking Foam Centre Slab 040991657 Lightweight On Off Tracking Foam Centre Infill 040991658 Lead assembly 25m 34379 Lead assembly 18m 34378 Lead assembly 10m 33812 Lead assembly 7 5m 33869 Lea...

Page 52: ...MAN M O 190_13 09 10 2014 Page 52 of 56 12 ISO46 OIL MATERIAL SAFETY DATA SHEET The following outlines the oil supplied within the fail safe rail braking system of the Permaquip Kubota...

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Page 56: ...MAN M O 190_13 09 10 2014 Page 56 of 56 Your Notes...

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