PEERLESS SERIES WV-DV Installation, Operation & Maintenance Manual Download

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WV-DV

Boilers

Series

Oil

I n s t a l l a t i o n ,
O p e r a t i o n &
M a i n t e n a n c e
M a n u a l

As an

NERGY

TAR

Partner, PB Heat, LLC has determined that certain firing

rates of this product meet the

NERGY

TAR

guidelines for energy efficiency.

Summary of Contents for SERIES WV-DV

Page 1: ...oilers Series Oil Installation Operation Maintenance Manual As an ENERGY STAR Partner PB Heat LLC has determined that certain firing rates of this product meet the ENERGY STAR guidelines for energy efficiency ...

Page 2: ...ter months as well as shorten the life of the deck materials Refer to Chapter 4 in this manual for specific terminal location requirements Condensate from a side wall vent terminal may also cause paint on surrounding surfaces to crack and peel If the boiler is used to heat potable tap water the boiler will cycle year round The effects of hot exhaust gases and odors must be taken into consideration...

Page 3: ... 3 PIPING AND CONTROLS 5 A BOILER SUPPLY AND RETURN 5 B TANKLESS WATER HEATER 6 C INDIRECT FIRED WATER HEATER 6 D SAFETY RELIEF VALVE 6 E CONTROLS 6 4 VENTING 7 A VENT SYSTEM INSTALLATION 7 5 OIL BURNER 9 A BURNER INSTALLATION 9 6 ELECTRICAL 11 A WIRING 11 B ZONED SYSTEM WIRING 11 7 MAINTENANCE 15 A CLEANING HEATING SURFACES 16 8 BOILER DIMENSIONS RATINGS 17 9 REPAIR PARTS 18 TABLE OF CONTENTS TAB...

Page 4: ...o supplement the instructions and make special notice of potential hazards These categories mean in the judgment of PB Heat LLC Indicates special attention is needed but not directly related to potential personal injury or property damage NOTICE Indicates a condition or hazard which will or can cause minor personal injury or property damage CAUTION DANGER Indicates a condition or hazard which will...

Page 5: ...ce This boiler must be installed by a qualified contractor The boiler warranty can be voided if the boiler is not installed maintained and serviced correctly The equipment shall be installed in accordance with those installation regulations in force in the local area where the installation is to be made including the current edition of NFPA 31 These shall be carefully followed in all cases Authori...

Page 6: ...enter of the heating system 3 This boiler is suitable for use on combustible flooring provided the boiler is not set on carpet and a metal drip pan is placed under the appliance 4 See exploded view Figure 9 1 After uncrating boiler and setting it on foundation open burner mounting plate Item 5 and make certain the target wall Item 2 is seated in the back of the combustion chamber WV DV 04 Ceramic ...

Page 7: ...ROLS PIPING AND CONTROLS 6 The supply and return connections should be sized to suit the system A 1 1 2 to 1 1 4 reducing coupling may be used on the return where the system piping is 1 1 2 The supply should be out of the top of the back section and return to the bottom of the front section There is a 3 4 tapping in the top of the back section for air elimination Figure 3 2 Note If boiler is to be...

Page 8: ...installed in vertical position E CONTROLS 1 For complete information on servicing and adjustment of controls refer to the attached control specification sheets Figure 3 3 Figure 3 4 Install mixing valve in hot water supply piping Water temperature above 125 F can cause severe burns instantly or death from scalds DANGER PIPING AND CONTROLS Pipe the discharge of the safety relief valve to prevent in...

Page 9: ...nd in no case above or below unless a 4 horizontal clearance is maintained from electric meters gas meters gas regulators and gas relief equipment i Provide 5 clearance to the vent outlet of a fuel oil supply tank j Provide 1 clearance to the soffit of the roof and 3 clearance to an inside corner of an L shaped building k Do not locate vent terminal over public walkways where condensate could crea...

Page 10: ... air adapter from trim bag to connect 4 air intake to 3 opening on top of burner See Figure 4 1 4 For specific installation and maintenance instructions for the Flex L Vent Terminal Appliance Adapter Terminal Adapter Burner Air Adapter Riello only and Sealant that are included with the boiler as well as instructions for installation of flexible vent pipe and air intake pipe refer to Flex L Manual ...

Page 11: ...tch is turned on If burner does not start check to be sure there is oil in the tank and push reset button on burner control Beckett square red button Carlin round red button Riello round red button inside clear flexible cover on back of burner cover If burner still does not start contact serviceman 7 Burner and boiler can be shut down by turning down the thermostat and moving the main boiler servi...

Page 12: ... 10 60 B 140 1 25 1 10 1 25 Riello BF5 Burner Specifications Boiler Model No Nozzle Size Pump Pressure psig Turbulator Setting Air Damper Setting WV DV 03 075 Delavan 60 80 B 165 1 3 3 WV DV 03 085 Delavan 65 80 B 165 1 3 8 WV DV 03 110 Delavan 90 80 B 165 2 5 0 WV DV 04 115 Hago 85 60 B 180 2 5 0 WV DV 04 130 Hago 1 10 60 B 140 4 5 0 Start up and adjustment recommendations Above Turbulator Pin Ai...

Page 13: ...hall not be wired in a grounded line B ZONED SYSTEM WIRING 1 Wire zone circulators as shown in Figures 6 4 and 6 5 Wire zone valves as shown in Figure 6 6 6 ELECTRICAL Do not connect power supply to Aquastat To assure service switch interrupts power to all boiler controls power supply must be connected to junction box as shown below CAUTION Figure 6 2 Beckett Carlin Burner Figure 6 1 Connecting In...

Page 14: ...12 ELECTRICAL Figure 6 3 Riello Burner Figure 6 4 Zoning With Circulators Honeywell L8148 Aquastat ...

Page 15: ...13 ELECTRICAL Figure 6 5 Zoning With Circulators Honeywell L8124A C Aquastat Figure 6 6 Zoning With Zone Valves ...

Page 16: ...14 Figure 6 7 Partner with Circulator Non priority ELECTRICAL ...

Page 17: ...Provide adequate ventilation Wear a NIOSH MSHA approved respirator Wear long sleeved loose fitting clothing and gloves to prevent skin contact Wear eye goggles Minimize airborne dust prior to handling and removal by water misting the material and avoiding unnecessary disturbance of materials Wash work clothes separately from others Rinse washer thoroughly after use Discard RCF materials by sealing...

Page 18: ...lace jacket top panel 7 Inspect venting system Entire heating system including boiler burner and venting system must be inspected at least once a year by a qualified heating professional Boiler is to be cleaned at least once a year To thoroughly clean the boiler it must be brushed down from the top Alternately for limited space or minimum clearance to combustible installations cleaning the heat ex...

Page 19: ...ations having unusual piping and pick up requirements such as intermittent system operation extensive piping systems etc 4 Firing rate is based on a fuel oil with a heating value of 140 000 BTU per gallon Burner input based on maximum altitude of 2 000 ft for other altitudes consult factory 1 Boiler Model Number 2 Heating Capacity BTU Hr 3 Net I B R Ratings BTU Hr Water 4 I B R Firing Rate G P H W...

Page 20: ...ure 9 1 Repair Parts Repair parts are available from your installer or by contacting PB Heat LLC P O Box 447 New Berlinville PA 19545 0447 Note Remember to include boiler model number and serial number when ordering parts 5a 5b 5c 5d 5e ...

Page 21: ...1 5d Ring Gasket 50229 50229 5e Observation Glass Holder X1138P X1138P 6 Burner Mounting Plate Rope Seal 51210 51210 7 Steel Cover Plate Front Water 99812 99812 8 Rubber Gasket Front Plate 51800 51800 9 Tankless Coil 90637 90534 10 Flue Collector Plate Blanket Seal 90999 90999 11 Flue Collector Cover Plate 50245 50253 12 Rope Seal 51209 51209 13 Rear Outlet Cover Plate 90563 90563 15 Jacket Assemb...

Page 22: ...20 NOTES ...

Page 23: ...21 NOTES ...

Page 24: ...n Maintenance Manual TO THE INSTALLER This manual is the property of the owner and must be affixed near the boiler for future reference TO THE OWNER This boiler should be inspected annually by a Qualified Service Agency Service Information PB HEAT LLC P O BOX 447 NEW BERLINVILLE PA 19545 0447 Name Address Phone ...

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PEERLESS SERIES WV-DV, Installation, Operation & Maintenance Manual

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