Parker LCMS-5000 Installation, Operation And Maintenance Manual Download

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Bulletin TI-LCMS-5000V

Installation, Operation and Maintenance Manual

Tri-Gas Generator Series

www.labgasgenerators.com

1-800-343-4048

Tri-Gas Generator Series

Installation, Operation, and Maintenance Manual

Models LCMS-5000, LCMS-5001T, LCMS-5001NT

Summary of Contents for LCMS-5000

Page 1: ...Installation Operation and Maintenance Manual Tri Gas Generator Series www labgasgenerators com 1 1 800 343 4048 Tri Gas Generator Series Installation Operation and Maintenance Manual Models LCMS 5000...

Page 2: ...ies www labgasgenerators com 2 1 800 343 4048 Symbol Description Caution refer to accompanying documents for explanation Refer to the caution note indicated for explanation Caution risk of electric sh...

Page 3: ...E OTHER THAN CONDUCTING BUSINESS WITH PARKER AND WILL BE RETURNED AND ALL FURTHER USE DISCONTINUED UPON REQUEST BY PARKER COPYRIGHT PARKER YEAR OF COPYRIGHTIS FIRST YEAR INDICATED ON DOCUMENT ALL RIGH...

Page 4: ...ftercooler receiver tank and check valve The gas separation schematic figures 3 and 4 shows the compressed air flow through the receiver tank and prefiltration where additional wa ter liquid and vapor...

Page 5: ...ed hy drocarbon contaminates that may exist in the room air A filter is located after the carbon module to remove any carbon contaminates The Source 5000 Gas Generator has a hollow fiber membrane modu...

Page 6: ...the instrument Low Temperature LED yellow The Low Temperature LED indicator has three functions The LED is lit solid when the zero air module is heating up during the start up phase If the LED is soli...

Page 7: ...de of the compressor cabinet see figure 7 Fresh intake ventilation for the compressor cabinet enters from the bottom and sides while warm exhaust air exits from the right rear side A minimum of 3 inch...

Page 8: ...silencer kit is included for the drain discharge noise There is also a pump burp noise lasting a few seconds each time the compressor shuts off depressurizing the pump during the off cycle For the NA...

Page 9: ...end of the electrical cord into the receptacle of the generator and the opposite end into the ap propriate earthed grounded power receptacle Before plugging the power cord into the Tri gas generator p...

Page 10: ...ree Outlet Gas Fittings Outlet Gases A03 0286 voltage step down transformer If your facility supply voltage is 255V or higher then the use of this transformer is required A03 0281 Voltage Step up Tran...

Page 11: ...d The three pressure gauges should indicate 0 psig The three flow meters should indicate zero flow Figure 15 Compressor Power On Switch Figure 16 Tri Gas Power On Start up Operation Compressor Tri Gas...

Page 12: ...if the compressor is functioning properly Red illumination of the Temperature High LED signals a faulty condition and warns the operator that the unit requires servicing The compressor has an hour met...

Page 13: ...turns If the Low Temperature LED is illuminated and solid the tower module heater may be faulty or the electrical connections leading to it may be faulty If the Low Temperature LED is blinking it is t...

Page 14: ...ule 1 Compressor Schedule 2 Tri Gas Generator For Serial Numbers LCMS 5000NA 1001 to 1191 LCMS 5001NT 1001 to 1065 LCMS 5001T 1001 to 1017 Maintenance tasks for the Tri Gas Generator should be perform...

Page 15: ...N 76811 NOT INCLUDED WITH MK5000 SOLD SEPARATELY FILTER ELEMENT P N 100 09 DX FILTER ELEMENT P N 100 09 BX CARBON MODULE P N B06 0051 FILTER ELEMENT P N 050 05 BX FILTER ELEMENT P N 050 05 BX LCMS 50...

Page 16: ...pump equals 0 65 grams of grease The volume of grease is less after the 2nd pump since some grease remains in the extension adapter 4 Replace the plastic dust cap Grease Orbit Scroll Compressor Beari...

Page 17: ...1st Pump 2nd Pump Orbit Scroll Bearing 5 times 4 times Pin Crank Bearing 4 times 4 times Orbit Scroll side Grease Pin Crank Bearing 1 Remove top and side service panels see figure 8 2 Remove the fan...

Page 18: ...back from the grease fitting 1 Remove the side and top panels see figure 8 2 Remove the six housing nuts see figure 27 3 Remove the stationary scroll housing 4 Remove the old tip seals from both the o...

Page 19: ...dust seal over the backup tube Caution The backup tube must meet at the bottom of the housing in the six o clock posi tion The dust seal must meet on the right side of the housing at the three o clock...

Page 20: ...first stage and 100 09 BX second stage It is very important to install the proper grade filter into the proper housing Take extra care to install in the proper sequence see figure 30 3 Using a 1 wrenc...

Page 21: ...d the collar of the fitting back and pull the tubing out of the fitting 2 Release the ratcheting bands that clamp the module to the unit using two screw drivers see figure 37 3 Replace with a new carb...

Page 22: ...wo carbon modules 1 With both hands rotate the filter bowl counter clockwise looking from the bottom remove and set aside see figure 42 2 Rotate the filter element retainer counter clockwise see figur...

Page 23: ...ng see figure 46 5 Using 2 wrenches one as an anchor loosen the bottom nut of the compression outlet elbow 6 Use a flathead screw driver to get leverage when releasing the elbow fitting free from the...

Page 24: ...wer supply and the generator power receptacle To access the fuses use a small screwdriver to remove the fuse holder located in the power re ceptacle of the generator see figure 50 Insert screwdriver b...

Page 25: ...z 195 254VAC 60Hz 1 Phase 14A 4 Electrical Requirements1 Compressor 50Hz 230VAC 50Hz 1 Phase 13A Electrical Requirements1 Gas Generator 100 120 200 240VAC 60 50Hz 1 Phase 4A 2A Power Consumption Compr...

Page 26: ...he system is 145 psig 10 barg Operating the nitro gen generator at pressures above 145 psig 10 barg will result in damage to the membrane 6 The recommended operating inlet air temperature for the Tri...

Page 27: ...Number Tri Gas Maintenance Parts Serial Number 12 Figure 24A B P N Maintenance Kit 4 LCMS 5000 4 1001 to 1192 MK5000 Maintenance Kit 5 LCMS 5001T 4 1001 to1017 MK5000 Maintenance Kit 6 LCMS 5001NT 5 1...

Page 28: ...3 80 3 50 10 3 90 The maximum pressure specification for the NITROGEN is 80 psig Flow meter accuracy 0 5 99 purity Flow Rate Pressure PSIG LPM 20 30 40 50 60 70 80 2 1 28 3 1 75 1 75 1 40 4 2 30 2 25...

Page 29: ...0 3 25 2 75 2 65 2 50 2 45 2 25 2 15 8 4 30 3 75 3 55 3 25 3 00 3 00 2 75 2 50 3 35 9 4 75 4 25 4 00 3 75 3 50 3 35 3 25 3 00 2 75 10 5 50 4 75 4 50 4 15 3 85 3 50 3 40 3 25 3 00 11 6 25 5 25 5 00 4 7...

Page 30: ...ply outlet Main disconnect is not ON Blown fuse or tripped OFF circuit breaker at customer provided power supply Blown fuse at primary side of transformer LED power switch has failed Plug in power cor...

Page 31: ...e filter damaged Compressor is dirty Add ventilation or air condi tioning to room Remove obstruction or reposition unit to allow for cooling air Check electrical connection at fan Replace cooling air...

Page 32: ...are closed System leaks at fitting con nections Compressed air supply is lower than 105 psig 7 2 barg Factory compressed air supply is less than 85 psig 5 8 barg Tower module heater faulty or electric...

Page 33: ...nd the original price for the product This warranty applies only to defects in material or workmanship and does not cover wear components on compressors routine maintenance recommended by the instruct...

Page 34: ...Bulletin TI LCMS 5000V Installation Operation and Maintenance Manual Tri Gas Generator Series www labgasgenerators com 34 1 800 343 4048 Figure 53 Vertical Compressor Electrical Schematic 1 60 Hz Unit...

Page 35: ...Bulletin TI LCMS 5000V Installation Operation and Maintenance Manual Tri Gas Generator Series www labgasgenerators com 35 1 800 343 4048 Figure 54 Vertical Compressor Electrical Schematic 2 50 Hz Unit...

Page 36: ...MEA Dukesway Team Valley Trading Estate Gateshead Tyne Wear NE11 0PZ United Kingdom Tel 44 0 191 402 9000 Fax 44 0 191 482 6296 www parker com gsfe dhFNS_TSG parker com Parker Hannifin Corporation Ind...

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