Painless 60608 Installation Manual Download

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Wire Harness Installation

Manual #90566

For Installing:

Part # 60608

26 Circuit/7 Relay

LS1/4L60E Integrated Harness

Perfect Performance Products, LLC

Painless Performance Products Division

2501 Ludelle Street

Fort Worth, TX 76105-1036

800-423-9696 phone

– 817-244-4024 fax

Summary of Contents for 60608

Page 1: ...90566 For Installing Part 60608 26 Circuit 7 Relay LS1 4L60E Integrated Harness Perfect Performance Products LLC Painless Performance Products Division 2501 Ludelle Street Fort Worth TX 76105 1036 800...

Page 2: ...limited to loss of property damage or any other damages costs or expenses which might be claimed as the result of the use or failure of the goods sold hereby except only the cost of repair or replacem...

Page 3: ...INTERIOR OF THE VEHICLE 31 WIRING THE REAR OF THE VEHICLE 42 TESTING THE SYSTEM 44 WIRE INDEX 45 DIAGNOSTIC TROUBLE CODES 49 ILLUSTRATIONS FUSE BLOCK 11 ENGINE GROUNDS 15 BATTERY POWER 21 HEADLIGHT SE...

Page 4: ...where while installing this Painless harness Be sure to retain any wiring pertaining to the following accessories as this Painless harness only provides fused power circuits for these A C Heater selec...

Page 5: ...ift late soon and down shift late soon You may also experience improper torque converter lock up operation This Painless harness utilizes two cooling fan relays built into the fuse block Both relays a...

Page 6: ...ehind it If looking at the front of the engine it is the water neck to the lower left of the water pump The upper radiator hose connects to the water neck at the top of the water pump Second the facto...

Page 7: ...male 6AN or whatever your application may need Shifter detents are another thing to consider when transplanting a 4L60E into a vehicle that was originally manufactured with a 2 or 3 speed transmission...

Page 8: ...er to crimp the terminals used with GM turn signal ignition headlight and dimmer switches The second style of hand crimper shown below can be purchased from just about any local electrical supply shop...

Page 9: ...he ability to read DC Voltage and electrical continuity or Ohms They can be purchased from any home improvement store local hardware store and electrical supply shop and online Battery Charger A batte...

Page 10: ...9 How to use jaw style crimpers...

Page 11: ...Engine Coolant Temperature Sensor Delco 213 953 Mass Air Flow Sensor Delco 213 3457 Intake Air Temperature Sensor Delco 213 243 Cam Position Sensor Delco 213 363 Crank Position Sensor Delco 213 354 K...

Page 12: ...n between them Just line them up and push them together until you hear the two locks click You now have an accurate mock up of the fuse block to aid you when figuring out where to mount it You can now...

Page 13: ...le has this cubby hole feel free to mount the PCM there Engine compartments usually have ample room that can be used for PCM mount places For instance many vehicles have large cubby holes between the...

Page 14: ...agnostic port w check engine light driver and passenger power window lock and speaker wires PCM section This section is to be routed to the powertrain control module Includes blue and red 80 pin conne...

Page 15: ...ve the entire fuel injection engine section through the fire wall hole begin to sort and route the harness to it respective component Notice that the harness is broke out into several sections Read ea...

Page 16: ...to which ever injector bank you route it with Attach or connect the connectors and open ended wires for the engine and transmission to their mating components 1 Locate the two black white engine groun...

Page 17: ...led KNOCK into the knock sensor pigtail which protrudes from underneath the rear of the intake manifold 4 Plug the grey three pin manifold absolute pressure sensor connector labeled MAP into the MAP s...

Page 18: ...injector connectors into their mating injector 1 cylinder is at the front driver side of the engine 6 Plug the white seven pin driver side coil connector labeled DRVR COILS into the mating coil harne...

Page 19: ...or labeled ECT into the coolant temp sensor located just in front of the 1 cylinder exhaust port on the driver side head 8 Plug the black three pin throttle position sensor connector labeled TPS into...

Page 20: ...r labeled IAC into the idle air control stepper motor located on the side of the throttle body 10 Route the red 6 gauge wire labeled ALTERNATOR to the charge lug on the alternator Cut it to length ins...

Page 21: ...rts kit and connect it 11 Plug the black four pin alternator regulator connector labeled ALTERNATOR into the alternator The battery B circuits of this harness are drawn out in the diagram below The 91...

Page 22: ...lack wire labeled 922 to the engine oil pressure gauge sender This wire protrudes from the main fuel injection breakout at the back of the intake manifold Terminate it with the appropriate terminal fr...

Page 23: ...l connector labeled PASS COILS into the mating coil harness located on the passenger side valve cover 15 Route the green wire labeled 902 and the black wire labeled 992 to the A C compressor The 902 w...

Page 24: ...wire is a constant battery ground wire if you don t need it just tape it back in the harness 16 Route the light green wire labeled 921 to the engine temperature gauge sender This wire protrudes from...

Page 25: ...emperature sensor connector labeled IAT into the intake air temperature sensor 19 Plug the black three pin crankshaft position sensor connector labeled CKP into the crankshaft position sensor located...

Page 26: ...th the appropriate terminal from the parts kit Attach to the starter Route the red wire labeled 916 to the battery post on the starter Cut it to length slide one piece of the heat shrink and terminate...

Page 27: ...gen sensor connector labeled DRVR SIDE OXY into the driver side oxygen sensor 22 Plug the black seven pin park neutral connector labeled PRNDL into the PRNDL switch located on the driver side of the t...

Page 28: ...he mating connector port located on the passenger side of the transmission just behind the lube level indicator tube 24 Plug the black two pin vehicle speed sensor connector labeled VSS into the vehic...

Page 29: ...t through the same grommet used for the Headlight Section wires If so do this now and route this connector over to the cruise control module and plug it in 2 Wiper Motor The wiper motor wires 905 978...

Page 30: ...2 volts to the high beam headlights when the dimmer switch is in the high beam position d 926 is the driver side turn signal wire that provides 12 Volts when the turn signal lever is in the left hand...

Page 31: ...am headlights This wire provides 12 volts to the high beam headlights when the dimmer switch is in the high beam position i 925 is the passenger side turn signal wire that provides 12 Volts when the t...

Page 32: ...or your instrument panel as the diagram shown below indicates If you require a pin out diagram for your instrument cluster because it is a printed circuit board please feel free to contact our tech su...

Page 33: ...tor light activation wire This wire provides 12 Volts to the high beam indicator light when the headlight switch is on and the dimmer switch is in the high beam headlight position h 964 is the vehicle...

Page 34: ...ght switch s pin out a 927 is the front park lights power wire b 929 is the rear tail lights and marker lights power wire c 930 is the illumination wire that splices to the gauge section radio section...

Page 35: ...Connect the wires for your turn signal switch as the diagram indicates Included in the parts kit and bubble pack are terminals and a connector that mate to both types of GM steering column mounted tu...

Page 36: ...both with one bulb If your vehicle has separate turn brake lights in the rear this wire is used to indicate turn only h 918 is the brake switch input into the turn signal switch If your vehicle has i...

Page 37: ...the 933 wire 12 Volts from the 931 wire while cranking the engine c 933 provides 12 Volts to the wiper turn and gauge cruise fuses This wire also activates the fuel injection relay d 932 provides 12...

Page 38: ...switch wiper switch illumination power and ground Connect the wires as listed If your vehicle has an illuminated a c heat switch wiper switch and cigarette lighter use the 969 930 wires to power the...

Page 39: ...you are having issues figuring out how your switch connects please call our tech line 1 800 423 9696 8 Radio Section The radio section of this harness provides power ground amp on power antenna on and...

Page 40: ...has been discontinued by Delphi a The pink wire 957 is power connector pin A b The grey wire 973 is the cruise control on off switch signal connector pin B c The blue wire 974 is the cruise control s...

Page 41: ...wire is battery 12 Volts to power an electric lock switch b 911 wire is accessory and ignition hot 12 Volts to power an electric window switch c 961 wire is spliced with the rest of the dome light gr...

Page 42: ...nal from the bubble pack to make this connection This wire splices to the grounds shown in the diagram below 15 DLC This harness includes a diagnostic link connector service engine soon light and moun...

Page 43: ...r passenger rear turn brake light if you have integrated lights If your lights are separate only connect this wire to your turn signal light power terminal e 949 wire is to power your driver rear turn...

Page 44: ...43...

Page 45: ...tery and also make sure this cable is connected to the B side of the Starter Solenoid and is connected c Connect the Battery Charger s NEGATIVE cable to the automobile chassis engine block or to the d...

Page 46: ...18 925 PASSENGER RF TURN SIGNAL POWER TURN SWITCH GREEN 14 924 HORN POWER FUSE BLOCK WIPER MOTOR SECTION COLOR GAUGE CIRCUIT FUNCTION ORIGIN YELLOW 16 905 WIPER MOTOR POWER FUSEBLOCK LT BLUE 16 978 WI...

Page 47: ...LE 12 919 START SIGNAL TO PRNDL SWITCH IGNITION SWITCH TURN SWITCH SECTION COLOR GAUGE CIRCUIT FUNCTION ORIGIN LT BLUE 18 926 DRIVER LF TURN SIGNAL POWER TURN SWITCH BLUE 18 925 PASSENGER RF TURN SIGN...

Page 48: ...TCH BROWN 18 930 ACCESSORY SECTION SWITCH ILLUMINATION POWER HEADLIGHT SWITCH BLACK 18 969 ACCESSORY SECTION SWITCH ILLUMINATION GROUND INTERIOR GROUND RADIO SECTION COLOR GAUGE CIRCUIT FUNCTION ORIGI...

Page 49: ...ITE 18 989 DOME COURTESY LIGHT POWER FUSEBLOCK TAIL SECTION COLOR GAUGE CIRCUIT FUNCTION ORIGIN YELLOW W HT 14 947 FUEL PUMP POWER FUSEBLOCK WHITE 18 945 DOME COURTESY LIGHT POWER FUSEBLOCK BLACK 16 9...

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