Oshkosh JERR-DAN 21RRSB-W Product Manual Download

Page: 1 / 56

Product Manual

Towing & Recovery Carrier

August 2019

5-376-000209 Rev F

13224 Fountainhead Plaza

Hagerstown, MD 21742

Phone (717) 597-7111

www.jerr-dan.com

Summary of Contents for JERR-DAN 21RRSB-W

Page 1: ...Product Manual Towing Recovery Carrier August 2019 5 376 000209 Rev F 2019 Jerr Dan Corporation All Rights Reserved 13224 Fountainhead Plaza Hagerstown MD 21742 Phone 717 597 7111 www jerr dan com ...

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Page 4: ...05 B2 with other Patents Pending Jerr Dan and the Jerr Dan logo Galvanized Steel Beam Technology R A I L System Rear Awareness Indicator Lights Actuated Remote Mechanism ARM SRS Side Recovery System and No Lube are registered trademarks and Run Hard is a service mark of Jerr Dan Corporation Hagerstown MD USA The material in this document is confidential and the property of Jerr Dan Corporation No ...

Page 5: ...teel Conventional Dual Angle Deck Comparison Rails 17 Standard Duty Steel Deck Specs 18 Standard Duty Aluminum Conventional Dual Angle Deck Comparison Rails 19 Standard Duty Aluminum Deck Specs 20 Standard Duty Wheel Lifts Accessories 21 Standard Duty Stabilizers 22 Medium Duty Chassis Requirements 23 Medium Duty Single Winch Deck Comparison 24 Medium Duty Dual Winch Deck Comparison 25 Medium Duty...

Page 6: ... Headboard Options 39 SRS Side Recovery System Spec Sheet 41 SRS Options 42 Tow Hitch Options 43 Lighting Options 44 Switch Panel Options 46 Remote Control Options 47 Storage Options 48 Hydraulic Tank Mounting Brackets 50 Miscellaneous Towing Options Accessories 51 ...

Page 7: ... Added Carrier Load Angles Hydraulic Tank Information Tracking System and additional Deck Information Removed 8K Planetary Winch Added Back up Camera Review Mirror Anti slip Paint on deck Revision E Updated Chassis Requirments for all Carriers with new Maximum Tire Height Above Frame Rails measurment Revision F Updated Weights on Chassis Option Items Updated Chassis Specs to include CV515 and Chev...

Page 8: ...50 of re height above frame rails is allowable 7 For 102 wide STRB NGAT with overall re tread width narrower than 94 63 an addi onal 2 25 of re height above frame rails is allowable Disclaimer Jerr Dan makes no guarantee that mee ng the above requirements will ensure a carrier body will ﬁt on the speciﬁed chassis 1 Modular Sta onary Headboard requires addi onal 12 of clean CA behind the cab Replac...

Page 9: ... BFA Bumper to Front Axle Distance from Front of bumper to center line of front axle CA Cab to Axle Distance from back of cab to center line of axle CF Cab to Frame Distance from back of cab to end of frame OAL Overall Length Total length of the vehicle WB Wheel Base The distance between the center lines of the front and rear axles For vehicles with tandem rear axles the center line is midway betw...

Page 10: ...umper to Front Axle Distance from Front of bumper to center line of front axle CT Cab to Tandem Distance from back of cab to center line of tandem axle CF Cab to Frame Distance from back of cab to end of frame OAL Overall Length Total length of the vehicle WB Wheel Base The distance between the center lines of the front and rear axles For vehicles with tandem rear axles the center line is midway b...

Page 11: ...access to check and fill hydraulic tank Sight gauge located on tank to check fluid levels and color Pressure gauge located on tank 2 outboard tilt cylinders are used to provide stability Hoses and wiring are in a flexible tracking system located in the subframe Protects hoses and wiring from snagging and debris Track system can be retrofit into older units ...

Page 12: ...el Lift Grid Group 2 Removable Rails Steel Rails Only Group 14 Wheel Lift Dock Stabilizer Group 7 Subframe Group 6 Push Bumper Group 48 SRS Winch Group 8 Stationary Headboard Base Group Description Special Paint Color 1 2 5 6 7 8 14 17 20 34 41 44 45 47 Steel Only Aluminum or Steel 48 Deck Removable Rails Headboard Pylon Push Bumper Optional Subframe Stationary Headboard Base Wheel Lift W Stabiliz...

Page 13: ...gest and most user friendly SRS Side Recovery System Wireless remote with exclusive ARM Actuated Remote Mechanism system LED emergency lighting Multiple work light mounting locations 36 48 60 78 toolboxes storage trays and baskets Automatic throttle up on demand subject to chassis configuration Galvanized sub frame and wheel lift components Minimum load angle achieved with dual angle deck on air r...

Page 14: ...areness Indicator Lights Industry s strongest and most user friendly SRS Side Recovery System Wireless remote with exclusive ARM Actuated Remote Mechanism system LED emergency lighting Multiple work light mounting locations 36 48 60 78 toolboxes storage trays and baskets Automatic throttle up on demand subject to chassis configuration Galvanized sub frame and wheel lift components Wheel Lift Lift ...

Page 15: ...rier Product Manual Page 15 Standard Duty XLP Carrier Load Angles of Decks Standard Duty Carrier 11 0 13 0 Standard Duty Carrier With Dual Angle Deck 9 0 11 5 XLP Carrier 9 0 12 0 XLP Carrier With Dual Angle Deck 7 5 10 0 ...

Page 16: ...ct Manual Page 16 Sub Frame Accessories Add Greasable Feature to any Sub Frame and or Wheel Lift Combination Greased Pivot Joint Option Sub Frame Only Item 1001210267 Greased Pivot Joint Option Sub Frame Wheel Lift Item 1001207209 ...

Page 17: ...Towing Recovery Carrier Product Manual Page 17 Deck Surface Types 12 Key Slots Standard Diamond Decking is Standard ...

Page 18: ...35 lbs 3 500 lbs N A 144 156 22 x 102 3 445 lbs 3 630 lbs N A 144 156 Conventional Dimension Smooth Diamond CA SD CA XLP 19 x 96 2 835 lbs 2 980 lbs 120 126 N A 19 x 102 2 950 lbs 3 100 lbs 120 126 N A 20 x 96 2 940 lbs 3 165 lbs 126 138 120 132 20 x 102 3 055 lbs 3 215 lbs 126 138 120 132 21 x 96 3 040 lbs 3 195 lbs 138 150 132 144 21 x 102 3 155 lbs 3 325 lbs 138 150 132 144 22 x 96 3 140 lbs 3 ...

Page 19: ...cs 5 HIGH REMOVABLE TUBULAR STEEL 5 HIGH REMOVABLE BLADE ALUMINUM 6 HIGH PERMANENT TUBULAR STEEL 100 102 DECK 94 96 DECK 5 00 RAISED RAIL 6 00 RUBRAIL 0 44 96 102 DECK 90 96 DECK 5 00 RAISED RAIL 6 00 RUBRAIL 0 96 0 52 97 102 DECK 91 96 DECK 6 00 RAISED RAIL 6 00 RUBRAIL 0 38 ...

Page 20: ...02 1 885 lbs 138 150 132 144 22 x 96 1 910 lbs N A 144 156 22 x 102 1 955 lbs N A 144 156 Conventional Dimension Weight lbs CA SD CA XLP 19 x 96 1 700 lbs 120 126 N A 19 x 102 1 745 lbs 120 126 N A 20 x 96 1 770 lbs 126 138 120 132 20 x 102 1 815 lbs 126 138 120 132 21 x 96 1 840 lbs 138 150 132 144 21 x 102 1 885 lbs 138 150 132 144 22 x 96 1 910 lbs N A 144 156 22 x 102 1 955 lbs N A 144 156 Dec...

Page 21: ... Product Manual Page 21 Standard Duty Aluminum Deck Specs 5 HIGH FIXED BLADE ALUMINUM 5 HIGH REMOVABLE BLADE ALUMINUM 101 102 DECK 95 96 DECK 5 00 RAISED RAIL 5 50 RUBRAIL 101 102 DECK 95 96 DECK 6 38 RUBRAIL 5 00 RAISED RAIL ...

Page 22: ...eel Tubular L Arms Ball Hitch Plate Max Tow Max Lift Weight STD 7 500 lbs 3 000 lbs 780 lbs XLP 10 000 lbs 3 500 lbs 845 lbs IRL Wheel Lift W Auto Grids Max Tow Max Lift Weight STD 7 500 lbs 3 000 lbs 1005 lbs XLP 10 000 lbs 3 500 lbs 1045 lbs ZOD Wheel Lift also available Galvanized Options may be available Wheel Lift Accessories Weight Reese Receiver 3 5K or 4 5K Available in 2 or 2 1 2 3K avail...

Page 23: ... 1 2 Reese Std SRHSH SD 12 000 lbs 1 200 lbs 255 lbs XLP 1001130054 12 000 lbs 1 200 lbs 290 lbs Stabilizer W Pintle Hitch Mounting Plate Model Item Max Tow Max Lift Weight Manual Std Only SPHM SD 7 500 lbs 3 500 lbs 380 lbs Hydraulic Std SPHH SD 7 500 lbs 3 500 lbs 390 lbs XLP 1001131295 12 000 lbs 3 500 lbs 460 lbs Stabilizer Model Item Weight Std STAB SD 200 lbs XLP 1001130053 235 lbs ...

Page 24: ...ough 238 206 through 216 Usable CA3 6 Back of Cab to Centerline of Rear Axle A N 9 3 9 3 Miscellaneous Requirements 75NGAF 4 75 75T2B 4 25 75TRB 5 25 85NGAF 2 50 85T2B 2 00 85TRB 3 00 ALA3CB 4 50 ST3CB 4 00 N A 28 Deck op on CA 1 Usable CT Cab to CL of Rear Tandems 204 through 214 182 through 192 N A SRS Op on 2 3 Car Models Chassis Requirements Medium Duty Models STD and XLP N A All Applica ons N...

Page 25: ... lbs 180 192 158 170 28 x 96 4 200 lbs 4 415 lbs 204 218 182 196 28 x 102 4 350 lbs 4 575 lbs 204 218 182 196 8 5 Ton Single Winch Aluminum Fixed Rail LP Deck Dimension Weight CA CT 22 x 96 2 120 lbs 138 150 22 x 102 2 165 lbs 138 150 24 x 96 2 255 lbs 156 168 24 x 102 2 300 lbs 156 168 28 x 96 2 755 lbs 204 218 182 196 28 x 102 2 805 lbs 204 218 182 196 8 5 Ton Single Winch Steel Removable Rail L...

Page 26: ... 570 lbs 204 218 182 196 30 x 96 N A 4 825 lbs 228 242 206 220 30 x 102 N A 5 000 lbs 228 242 206 220 Medium Duty Dual Winch Deck Comparison 8 5 Ton Dual Winch Aluminum Fixed Rail LP Deck Dimension Weight CA CT 28 x 96 2 815 lbs 204 218 182 196 28 x 102 2 865 lbs 204 218 182 196 30 x 96 2 960 lbs 228 242 206 220 30 x 102 3 010 lbs 228 242 206 220 8 5 Ton Dual Winch Steel Removable Rail LP Deck Dim...

Page 27: ... 5 IRL Galvanized Painted 3 500 lb 8 000 lb Wheel Lift W Steel Tubular L Arms Ball Hitch Plate Model Type Painted Galvanized Wheel lift Painted Galvanized L Arms Max Lift Max Tow 7 5 IRL Painted Galvanized 3 000 lb 7 500 lb 7 5 IRL Galvanized Galvanized 3 000 lb 7 500 lb 7 5 ZOD Painted Galvanized 3 000 lb 7 500 lb 7 5 IRL Painted Painted 5 000 lb 12 000 lb 7 5 IRL Galvanized Painted 5 000 lb 12 0...

Page 28: ...t Manual Page 28 Medium Duty Wheel Lift Accessories Wheel Lift Accessories Item Weight Reese Receiver 3 5K or 4 5K Available in 2 or 2 1 2 3K available in 2 only 150 lbs Wheel Lift Accessories Item Weight Cams Locks 1001160195 1 lbs ...

Page 29: ...00 lbs 1 200 lbs 300 lbs Stabilizer W Pintle Hitch Mounting Plate Model Item Max Tow Max Lift Weight Manual Medium SPHM MD 20 000 lbs 3 500 lbs 425 lbs Hydraulic SPHH MD 20 000 lbs 3 500 lbs 435 lbs Stabilizer Model Item Weight Medium STAB MD 245 lbs Stabilizer W Wheel Lift Model Item Grids Max Tow Max Lift Weight Medium 1001163547 Manual 12 000 lb 5 000 lb 840 lbs 1001163548 T 37 8 000 lb 5 000 l...

Page 30: ... frame rails is allowable 6 For 102 wide RS with overall re tread width narrower than 96 38 an addi onal 2 50 of re height above frame rails is allowable N A CA 38 CT 60 CA 38 CT 60 N A 228 through 242 206 through 220 30 Deck op on CT 1 Cab to CL of Rear Tandems 2 4 2 3 2 4 5 3 10TRB 5 00 10T2B 4 25 15TRB 5 00 15T2B 6 25 N A 12 Clean Frame Chassis Requirements HEAVY DUTY Usable CA2 4 Back of Cab t...

Page 31: ...T 28 x 102 5 375 lbs 204 218 182 196 30 x 96 5 460 lbs 228 242 206 220 30 x 102 5 670 lbs 228 242 206 220 15 Ton Steel Deck Dimension Weight lbs CA CT 24 x 96 4 755 lbs 156 168 134 146 24 x 102 4 915 lbs 156 168 134 146 26 x 96 5 055 lbs 180 192 158 170 26 x 102 5 230 lbs 180 192 158 170 28 x 96 5 355 lbs 204 218 182 196 28 x 102 5 550 lbs 204 218 182 196 30 x 96 5 655 lbs 228 218 206 220 30 x 102...

Page 32: ...Steel Deck Options Standard Duty Medium Duty Heavy Duty Fixed Headboard Item Weight Anti Slip Paint on Top Side Rails 1001228190 1 lb Anti Slip Paint on Approach Tip 1001232775 1 lb Fixed Headboard Item Weight Folding 3 Step Ladder 1001142329 25 lbs ...

Page 33: ...e 33 Heavy Duty Winch Options Protective Cage for 20 000 lb Worm Gear Winch Item 1001129907 52 lbs Cable Roller Guide for 20 000 lb Worm Gear Winch Item 2249000007 60 lbs Fork Lift Stop Partial Width for 20 000 lb Winch Item 2002000012 170 lbs ...

Page 34: ...ainted Ball Hitch 8 000 lb 4 000 lb IRL Galvanized Painted 2 Reese 8 000 lb 4 000 lb IRL Galvanized Painted 2 5 Reese 8 000 lb 4 000 lb Wheel Lift W Steel Tubular L Arms Ball Hitch Plate Type Painted Galvanized Wheel lift Painted Galvanized L Arms Option Max Tow Max Lift IRL Painted Galvanized Ball Hitch 7 500 lb 3 000 lb IRL Painted Galvanized 2 Reese 7 500 lb 3 000 lb IRL Galvanized Galvanized B...

Page 35: ...1 200 lbs 355 lbs Stabilizer W Pintle Hitch Mounting Plate Item Max Tow Max Lift Weight Manual SPHM HD 20 000 lb 5 000 lbs 480 lbs Hydraulic SPHH HD 20 000 lb 5 000 lb 490 lbs Stabilizer W Wheel Lift Item Grids Max Tow Max Lift Weight 1001163550 Manual 12 000 lb 5 000 lb 840 lbs 1001163551 T 37 8 000 lb 5 000 lb 840 lbs Stabilizer Model Item Weight Heavy STAB HD 300 lbs ...

Page 36: ...ight Aproach Tip Roller Steel or Aluminum 1001148999 10 lbs Description Length Model Weight Outside Stakes with Rub Rails Pipe Spools Steel Decks Only 20 Steel Std 207 lbs 21 Steel Std 217 lbs 22 Steel Std Med 230 lbs 24 Steel Med Heavy 255 lbs 26 Steel Med Heavy 280 lbs 28 Steel Med Heavy 305 lbs 30 Steel Med Heavy 330 lbs Only available on 96 Wide Decks Description Length Model Weight Outside St...

Page 37: ...y 10 000 lb Sliding Planetary Winch 330 lbs Standard Duty Medium Duty 10 000 lb Sliding Planetary Winch W Air Free Spool 330 lbs Standard Duty Medium Duty Steel Decks Only 12 000 lb Worm Gear Winch 205 lbs Heavy Duty 20 000 lb Worm Gear Winch W Air Free Spool 480 lbs Heavy Duty 20 000 lb Planetary Gear Winch W Air Free Spool 555 lbs Medium Duty Dual 8 000 lb Worm Gear Winches 330 lbs Heavy Duty Me...

Page 38: ...88647 10 lbs 1 Weld On D Rings Heavy Only Steel 1001131327 10 lbs Manual Freespool Item Weight Dual Manual Free Spool for 8K 10K Winch 1001187665 13 lbs Manual Freespool Item Weight Single Manual free Spool for 8K 10K Winch 1001187663 5 lbs Single Manual free Spool for 12K Winch 2970000105 10 lbs Work Lights Item Weight LED Work Lights Abreast of Winch Pair 1001176431 5 lbs ...

Page 39: ...44 230 lbs Fixed Headboard Item Weight 37 Headboard Designed for Dodge Ford F550 Chassis 1001192987 150 lbs Available for Standard Duty Carriers Only Bucket Rest Headboard Item Weight Bucketrest Headboard 50 00 1001141922 760 lbs Bucket Rest Headboard 54 75 1001128443 800 lbs Bucket Rest Headboard 61 50 1001139579 800 lbs Stationary Headboard Base Item Weight Stationary Headboard base Requires 12 ...

Page 40: ...001189550 10 lbs Fuel Can Propane Tank Holder 45 65 Adjustable Only 1001191543 56 lbs Locking Chain Racks Qty 2 Deluxe Adjustable Adjustable Headboard with Stationary Base 1001232620 24 lbs Non Locking Chain Racks Qty 2 Deluxe or Adjustable with Stationary Base 1001232621 12 lbs Non Locking Chain Rack Fuel Can Holder Adjustable or Adjustable with Stationary Base 1001232555 12 lbs Locking Chain Rac...

Page 41: ...t Manual Page 41 Headboard Options Grab Handles Item Weight Grab Handles Not Available on Delux Headboard Deluxe Headboard comes with welded on grab handles 1001189548 2 lbs Lights Item Weight Headboard Work Lights 1001176428 5 lbs ...

Page 42: ...h ice Wireless remote control system for all functions with manual overrides Custom Hydraulic Manifold for simpler and more efficient hydraulic hose routing Fully Adjustable Light Pylon Comes standard and can adjusts to all popular chassis cab heights Mechanical hydraulic locking features on all functions SPECIFICATIONS Structural Capacity 10 000 lbs Winch Capacity SRS 10 10 000 lbs Wire Rope SRS ...

Page 43: ...OWER LH RH STAB STAB DECK WINCH SRS WINCH SRS Options Item Weight SRS LED Work Lights 1001176429 5 lbs Nylon Strap Extension 50 STRAP50 5 lbs Buzz Box Holder 2002000031 5 lbs Combination Remote with Deck Winch Remote for just SRS functions is standard 7295000130 2 lbs ...

Page 44: ...01137580 1 200 lbs 12 000 lbs 90 lbs Additional Tow Options Item Weight 1 7 8 Trailer Ball TB178 2 lbs 2 Trailer Ball TB200 2 lbs 2 5 16 Trailer Ball TB256 2 lbs Stainless Steel Convert A Ball Kit 1001133675 5 lbs Stationary Pintle Hitch Mounting Plate Item Tongue Weight Max Towing Weight PHS40 MD 4 000 lbs 15 000 lbs 70 lbs Pintle Hitch Item Weight Duplex Pintle Hitch DPH 16B 10 lbs ...

Page 45: ...t Light Package Channel Item Weight 96 Wide Deck 1001211686 45 lbs 102 Wide Deck 1001133677 50 lbs Lights Item Weight Rear Subframe Work Lights 1001176430 5 lbs Light Bar Item Weight Whelen Light Bar 1001137524 35 lbs Light Bar Item Weight Code 3 Light Bar 2590000252 35 lbs ...

Page 46: ...Towing Recovery Carrier Product Manual Page 46 Lighting Options Lights Item Weight Rear Awareness Indicator Lights R A I L 1001145076 10 lbs ...

Page 47: ...ions 3 Function Under Dash Switch Panel 3 Function In Dash Mini Switch Panel 3 Function In Dash Compact Switch Panel 5 Function Under Dash Switch Panel 5 Function In Dash Compact Switch Panel In Dash Switch Panels will only be installed when dash space is available ...

Page 48: ...RONT WINCH REAR WINCH LIFT GRID EXT TILT TILT WINCH ROLL ROLL TILT WINCH ROLL TILT WINCH TILT ROLL ROLL TILT EXT LIFT BED BED BED BED Remote Control Options Item Weight 1 Function RC 1 10 lbs 2 Function RC 2 15 lbs 3 Function RC 3 20 lbs 4 Function RC 4 25 lbs 5 Function RC 5 30 lbs Buzz Box Holder 2002000031 5 lbs ...

Page 49: ... 2899000058 155 lbs Toolbox Dimensions W Under Mount Bracket Side Mount Bracket Item Weight 36 Long x 18 High x 18 Deep 1001156358 135 lbs 36 Long x 18 High x 14 Deep Narrow 1001156357 115 lbs 48 Long x 18 High x 18 1001137931 150 lbs 60 Long x 18 High x 18 1001137566 165 lbs Toolbox Light Item Weight Door Activated Toolbox Light 2178000031 5 lbs Adjustable Toolbox Shelf Item Weight 36 Deep Only T...

Page 50: ...rage Tray 2002000049 45 lbs 60 Toolbox Storage Tray 2002000050 50 lbs Top Toolbox Storage Tray Item Weight Toolbox Storage Tray with Marker Lights 2590000261 35 lbs Storage Basket Item Weight 29 Long x 19 High x 15 Deep 2899000030 75 lbs 29 Long x 19 High x 24 Deep 2899000041 85 lbs Storage Basket Option Item Weight Stainless Steel Cover 2002000008 15 lbs ...

Page 51: ...Mounting Brackets Item Weight Standard Mounting Bracket 2178000027 20 lbs Mounting Bracket Item Weight High Mounting Bracket 2178000068 15 lbs Mounting Brackets Item Weight Long Mounting Bracket 2178000025 25 lbs Mounting Bracket Item Weight Short Mounting Bracket 2178000028 10 lbs ...

Page 52: ... 1 2 Chain Binder CHB50 15 lbs Towing Options Item Weight Air Supply Disconnect 2002000009 10 lbs Towing Options Item Weight 7 Way Electrical Plug A7WCON 5 lbs Towing Options Item Weight Glad Hands 2002000016 5 lbs Stainless Steel Quarter Fenders Item Weight 19 5 Wheel Quarter Fenders SSQF 21 30 lbs 22 5 Wheel Quarter Fenders SSQF 24 50 lbs Poly Fenders Item Weight 19 5 Full Wheel Poly Fenders Pai...

Page 53: ...Tow Lights LMT 10 lbs Towing Options Item Weight Fire Extinguisher 2002000028 5 lbs Towing Options Item Weight Safety Triangle Kit STK 5 lbs Towing Options Item Weight Wheel Chocks Pair RWC 15 lbs Towing Options Item Weight Air Compressor Kit 2002000030 50 lbs Towing Options Item Weight High Visibility Tape 1001203303 2 lbs ...

Page 54: ...ies Sub Frame Accessories REAR VIEW MONITOR BACK UP CAMERA MONITOR MOUNT ADAPTER Towing Options Item Weight Hydraulic Filter Cover Plate 1001160195 5 lbs Towing Options Item Weight 8 Point Tie Down Strap System CAR8PTTD 25 lbs Towing Options Item Weight Back up Camera 1001142974 25 lbs ...

Page 55: ...Towing Recovery Carrier Product Manual Page 55 ...

Page 56: ...5376000196 13224 Fountainhead Plaza Hagerstown MD 21742 Phone 717 597 7111 www jerr dan com ...

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