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Product Guide

Model 09201555-05

Tools needed for assembly:

Pliers
Adjustable wrenches

FOR OUTDOOR USE ONLY

CAUTION:

Read and follow all safety statements, assembly 
instructions, and use and care directions before 
attempting to assemble and cook.

INSTALLER/ASSEMBLER:

Leave this manual with consumer.

CONSUMER:

Keep this manual for future reference.

WARNING:

Failure to follow all manufacturer’s instructions could 
result in serious personal injury and/or property 
damage.

CAUTION:

Some parts may contain sharp edges – especially as 
noted in the manual! Wear protective gloves if 
necessary.

WARNING:

CARBON MONOXIDE HAZARD

Burning charcoal indoors can kill you. It gives off 
carbon monoxide, which has no odor. NEVER burn 
charcoal inside homes, vehicles, or tents.

CAUTION:

THIS UNIT IS HEAVY!

 

DO NOT

 attempt to 

assemble without a helper.

If you have questions or need assistance during assembly, please call 

.

To insure your satisfaction and for follow-up service,

 

register your appliance online at

 www.charbroil.com/register

1-800-241-7548

42804681 - 03/12/10

Serial Number

Date Purchased

IMPORTANT: Fill out the product record information below.

The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil®; America's Legendary Barbeque Company®; American Gourmet®; Bandera®; BrushHawg®; CB940®; 
Char-Diamonds®; Char-Broil Charcoal/Gas®; DiamondFlame®; Everybody Grills®; Everybody Outside®; FastStart®; Fireball®; Firenzy®; FlavorMaster®; Grill2Go®; Grill2Go® Express®; Grill Lovers®; H20 Smoker®; 
Keepers of the Flame®; New Braunfels Smoker Company®; Oklahoma Joe's®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Precision Flame®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; The 
Big Easy®; The Minute Grill®; Trentino®; Wild West Tradition®; and the following marks:

®

Protected under one or more of the following U.S. Patents: 4,989,579; 5,421,319; 5,458,309; 5,579,755; 5,996,573; 6,114,666; 6,135,104; 6,209,533; 6,279,566; 6,331,108; 6,484,900; 6,526,876; 6,595,197; 6,640,799; 6,640,803; 6,729,873; 6,739,473; 6,749,424; 
6,863,100; 6,935,327; 6,951,213; 6792,935; 7,047,590; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643; D406,005; D406,009 ; D413,043; D413,229; D414,982; D415,388; D416,164; D416,441; D417,587; D417,588; D422,516; D423,876; 
D428,303; D430,772; D435,396; D436,004; D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D443,464; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; D450,544; D451,759; D454,028; 
D454,031; D455,205; D455,206; D456,202; D456,222; D456,223; D457,789; D458,520; D458,760; D458,802; D459,088; D459,148 D459,149; D459,161; D459,163; D459,586; D459,943; D460,312; D460,313; D460,318; D461,359; D465,123; D465,693; D466,307; 
D466,439; D466,752; D473,414; D474,371; D477,498; D477,501; D477,504; D477,506; D477,746; D478,471; D478,472; D480,914; D491,410; D494,009; D494,413; D498,523; D500,359; D504,048; D530,098; D535,000; Canada: 87,743; 87,744; 97,504; 99,355; 
102,037; 104,200; 2,315,567; 2,336,036; France: 010,231; 010,422; 010,590; 010,849; 1,089,646; Germany: 1,089,646; South Korea: 384,565; China: 99,127,066.5; United Kingdom: 2,099,402; 1,089,646. Other Patents Pending.  © 2008 W.C. Bradley Company

The following are trademarks of W.C. Bradley Co.: Commercial Series™; Designer Series™; Grill2Go® Advantage™; Longhorn™; Double Chef™; QuickSet™; Ready When You Are™; Hog and Yard Bird™; You Bring the 
Party™; SureFire™; Universal Grill Parts™  TEC™ is a trademark of Tec Infrared Grills.

TM REVISION 00

®

Longhorn Smoker

Estimated Assembly Time: 1 Hour

Summary of Contents for 09201555-05

Page 1: ...on Flame Quantum Santa Fe Sear and Grill Sierra Signature Series The Big Easy The Minute Grill Trentino Wild WestTradition and the following marks Protected under one or more of the following U S Pate...

Page 2: ...e by products produced when using this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm 2 This product contains chemicals including...

Page 3: ...trol the temperature and smoke with the dampers located on the firebox and atop the smokestack Smoke is contained within the chambers which will reduce burn while imparting more smoke flavor Do not op...

Page 4: ...luid to hot or warm coals as flashbacks may occur causing injury 5 You are ready to begin cooking when the pile of briquettes ashes over and produces a red glow approximately 12 15 minutes 6 Depending...

Page 5: ...f food seems to be getting too smoky or brown before the cooking time is finished cover it loosely with heavy duty aluminum foil Remove the ash after each use Covered side dishes can be warmed in smok...

Page 6: ...mited warranty Manufacturer will not be responsible for any consequential or incidental damages arising from the breach of either this limited warranty or any applicable implied warranty or for failur...

Page 7: ...Smokestack Assembly H 2 Short Leg Assembly A 3 Wire Fire Grate I 2 Long Leg Assembly J 2 Wheel Assembly 8 63 Key Qty Description L 1 Butterfly Damper Assembly M 1 Temperature Gauge N 2 Handle Rod O 2...

Page 8: ...emove top of box Lay sides of carton on ground next to carton bottom Remove parts from inside of unit One person should hold the unit steady at the firebox end while another removes the support pieces...

Page 9: ...in 7 16 Flat washer Hitch pin 9 Slide 4 short legs onto posts closest to firebox with wheels facing outward Slide long legs onto posts at opposite end Secure legs to posts using one per leg Do not ful...

Page 10: ...our Fully tighten these four bolts Wood rack 3 8 16x1 hex head bolts 6 MAKE SURE THAT LEG BOLTS ARE TIGHT ENOUGH SO THAT LEGS WON T SLIP OFF OF POSTS With the assistance of a helper roll the unit over...

Page 11: ...olt into the 1 4 flat washer 1 4 20x3 4 hex head bolt center hole of the firebox side door from the outside Place the handle of the damper through the lower opening in the door from the inside and pla...

Page 12: ...between handle brackets slide rod into one bracket through handle and out through other bracket Secure at each end of rod with Repeat process to assemble firebox handle hitch pins Handle 10 Front shel...

Page 13: ...position 11 12 NOTE Doors not shown for clarity Large Porcelain Grate Small Porcelain Grate Smaller wire grates in bottom Place two of the smaller wire grates in the bottom of the smoke chamber and on...

Page 14: ...NOTES 14...

Page 15: ......

Page 16: ...20 REGTEMP REV00...

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