Ohlins SUPERBIKE FG 570 Owner'S Manual Download | Manualshive

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Owners Manual

Öhlins Superbike Front Fork FG 570

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Summary of Contents for SUPERBIKE FG 570

Page 1: ...Owners Manual hlins Superbike Front Fork FG 570...

Page 2: ...affect the stability of your vehicle hlins Racing AB cannot be held responsible for any personal injury or damage whatsoever that may occur after fitting the suspension Contact an hlins dealer or othe...

Page 3: ...orks NOTE Gas pressure should not be changed or used as an alternative to adjust the damp ing For better understanding please refer to our oil level chart see page 17 A telescopic front fork is depend...

Page 4: ...Adjust the rebound damping on the adjust ment screw positioned at the top centre of the right hand fork leg Use a hex key with a spherical head use tool 794 01 Adjustment range from closed valve clock...

Page 5: ...Proceed as follows it will be much easier if done by two persons 1 Place the motorcycle on a stand 2 Lift up the rear end to a fully extended upper position 3 Measure the distance e g from the ower e...

Page 6: ...are fully pull out the preload tube 6 Check the oil level according to page 17 NOTE Use hlins Front fork oil 1311 01 only 7 Refit the Pre load tube Install the new spring and refit the adjustment driv...

Page 7: ...seal must be replaced 6 First remove the circlip then the seal and finally the washer 7 Apply a thin layer of hlins red grease 146 01 to the washer and to the sealing surfaces of the fork seal Instal...

Page 8: ...and tool 4705 01 to hold the nut on the lower side of the top nut 6 Remove the adjustment driver and the spring Use a wire with a hook and care fully pull out the preload tube 7 Remove the screw and o...

Page 9: ...iston rod unit 12 Fasten the piston rod in a vice Use soft jaws 727 02 Remove the nut with a 13 mm wrench or socket Remove the valve from the piston rod Place all parts including the shims in their co...

Page 10: ...ton in the reservoir use tool 720 02 19 Drain the reservoir from oil 20 Use a 17 mm wrench to unscrew the complete compression valve at the bottom of the fork 21 Remove the piston from the compres sio...

Page 11: ...pushing them out Use attach ment bar 1757 01 and dismantling sleeve 1759 07 from the top nut side 26 Tap gently on the attachment bar with a heavy hammer until the bushings are free and can be release...

Page 12: ...bar until it reaches the correct position stop against a shoulder 4 When the upper bushing is in position the lower bushing is to be installed the same way Apply some red grease 146 01 to the bushing...

Page 13: ...dge of the reservoir Con tinue to fill until the oil level is the same in both the reservoir and in the cylinder tube 9 Push the gas piston with teflon band and O ring fitted to the reservoir bottom w...

Page 14: ...lean the piston rod from tape Mount Spacer Sleeve Top out spring and the Piston holder 12 Tighten the Piston holder to a torque of 15 Nm 13 Refit the Compression Rebound valve Use the picture below to...

Page 15: ...n tool 1765 03 to keep the contraction Assemble the complete piston rod into the cartridge tube and tight it by hand 3 4 turns NOTE Make sure that the gas piston is pressed down completely 15 Tighten...

Page 16: ...797 04 to release the top out spring 21 Push tool 1765 03 to a stop and check the oil level according to page 17 NOTE Use hlins Front fork oil 1311 01 only 22 Refit the Pre load tube Install the sprin...

Page 17: ...f the travel is lessened and thus the front fork less progressive The oil level works most efficient at the end of the fork travel Air spring characteristics shown is a general card description to un...

Page 18: ...the oil level is too high Lower the oil level If the fork is bottoming put in harder springs and keep the oil level 3 The front end feels unpredictable and un safe in the middle of the corner between...

Page 19: ...commended range of adjustment with this setting is 6 16 clicks open from fully closed position Compression damping adjustment As said earlier the compression damp ing on this Front fork FG 570 has bee...

Page 20: ...lains about lack of tire feel you can improve this by closing the top left compression adjuster 2 3 clicks since these adjustments will give a quicker response This could also improve the rider s init...

Page 21: ...Notes 21...

Page 22: ...ront fork fluid No 5 1311 01 only Tighten torque Lower triple clamp bolt 12 15 Nm Upper triple clamp bolt 18 22 Nm Grease hlins front fork grease 146 01 red grease Service interval Every 10 hours 22 T...

Page 23: ...page 25 29 01656 02 2 Cylinder tube 30 00338 72 2 O ring 31 01699 02 2 Fork leg inner 32 01565 04 1 Stroke indicator 33 00338 63 1 O ring 34 00194 10 2 Sticker hlins 35 04759 02 2 Circlip 36 01682 28...

Page 24: ...alve Spare parts list Top nut assey 15 01675 01 2 Nut 16 00153 01 2 Washer 17 00641 02 2 Washer 18 Shim stack See spec card 19 01670 01 01670 03 1 1 Piston compression RH Piston compression LH 6 holes...

Page 25: ...75 01 1 Nut Pos Part No Pcs Description Type remarks Spare parts list Compression valve LH 3 Compression valve 2 1 4 5 6 7 8 9 10 11 12 13 Rebound valve 14 01654 07 1 Piston holder 15 1 Washer See spe...

Page 26: ...nt bar 7 01759 07 1 Dismantling bar 8 01759 08 1 Installing sleeve 9 01758 04 1 Guide ring 10 00720 02 1 Measure pin 11 00720 03 1 Pin tool 12 04705 01 1 Spanner 13 01765 03 1 Pull up spring tool 14 0...

Page 27: ...Notes 27...

Page 28: ...ore info www ohlins com hlins Racing AB Box 722 S 194 27 Upplands V sby Sweden Phone 46 8 590 025 00 Fax 46 8 590 025 80 07280 11 Issued 06 07 26 hlins Racing AB Mattias Johansson Update Tiina Harakka...

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