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SAFETY

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 These instructions are offered as a guide only, albeit compiled with good practical user advice. Always refer to the vehicle  

  manufacturer’s service instructions, or a proprietary manual to establish the current procedure and data.

    

WARNING!

 Ensure Health & Safety, local authority, and general workshop practice regulations are adhered to when using this tool.

    

WARNING!

 Familiarise yourself with the specific applications and limitations of the kit, as well as any potential hazards.

    

WARNING!

  

This kit should be used in conjunction with inspection maintenance procedures recommended in the vehicle 

manufacturer’s manual.

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   Wear the appropriate personal protective equipment for the task. 

  

DO NOT

 use the kit for any purpose other than that for which it is designed.

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   Keep children and unauthorised persons away from the working area.

  

DO NOT

 use the kit if any parts are damaged or missing, as this may cause failure and/or personal injury.

   DO NOT

 use the kit when you are tired, or under the influence of alcohol, drugs or intoxicating medication.

   After use, store in a safe, dry childproof area.

 

  

WARNING!

 Failure to adhere to safety and warning instructions may result in personal injury or damage which would invalidate    

  the warranty. The bush extraction and insertion screw 

MAXIMUM RECOMMENDED TORQUE IS 180NM

. Exceeding this torque    

  value will shorten the life of the thrust screw and distort other components. The thrust screw is considered to be a consumable item  

  and is 

NOT

 covered under warranty. Always lubricate the threads male and female with a molybdenum/copper based grease after  

  removing from the carry case. 

 

 

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Suitable for the removal/installation of the rear trailing arm mounting bushes on Ford vehicles. Can be used in situ without removing  

the arm from the vehicle. Also suitable for some Volvo vehicles that share the same Ford platform. 

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Make    Model 

  Year 

Ford    Mk4 Mondeo 

 

2007 - onward

Ford    S-Max                

 

2006 - onward 

Ford    Galaxy    2006 - onward

Volvo    S60, S80, XC60, V70, XC70  2006 - onward with Ford Platform

Offside Trailing Arm Removed From Vehicle C/W Bush Assembly

Bush Assembly (R)

Orientation mark see 

Fig.7 and note 5.1.4 

TRAILING ARM BUSH TOOL 

FORD MONDEO MK4 / S-MAX / GALAXY 2006 ON

CT5202

Summary of Contents for CT5202

Page 1: ...his may cause failure and or personal injury DO NOT use the kit when you are tired or under the influence of alcohol drugs or intoxicating medication After use store in a safe dry childproof area WARNING Failure to adhere to safety and warning instructions may result in personal injury or damage which would invalidate the warranty The bush extraction and insertion screw MAXIMUM RECOMMENDED TORQUE ...

Page 2: ...se bracket r o t p a d A Fig 4 item 1 90mm Diameter x 115 long Slotted counterbored and recessed to accommodate extraction and insertion of the bush C h t p e D ontrol Legs Fig 5 item 2 Only used when inserting new bush to correct depth BUSH REMOVAL 7 10 11 10 11 8 6 5 9 Item Description Qty 1 Adaptor 1 2 Depth Control Legs 2 3 15mm C Ring 1 4 35mm C Ring 1 5 Press Fame Top Plate 1 6 Press Frame B...

Page 3: ...th one continuing to support the press frame and the other positioning the adaptor Fig 12 stepped end inside the bush sleeve The shoulder of the stepped end will offer t hrust to the steel bush sleeve Please note for the removal of the bush 360 orientation of the adaptor is not important and the side depth control ensuring concentricity and squareness of both the press frame and the y c lindrical ...

Page 4: ...VAL 1 2 and manufacturer s or proprietary d return the vehicle to the road for test drive MAINTENANCE It is essential to keep the kit dry and free of swarf and grit After use clean all components thoroughly ensuring thrust screw threads are cleared with an air line internal threads and external threads Inspect all components for signs of distortion especially the orque misalignment and concentrici...

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