Nassenheider Fill Up 2 Manual Download

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Fill up 2

Manual

Summary of Contents for Fill Up 2

Page 2: ...Fill up 2 FILL Systems GmbH 22 08 2019...

Page 3: ...Unpacking and installation 15 7 2 Cleaning 16 7 3 Adjustment to the jar height and size 17 7 4 Suctioning of the medium 18 7 5 Pump head 18 Gear wheel pump head L 20 Changing shaft seals 22 7 6 Fillin...

Page 4: ...38 38 10 1 Maintenance 39 10 2 Possible irregularities 40 10 3 Support 41 10 4 Transport and storage 41 10 5 Disposal of the old machine 11 Warranty 42 12 EC declaration of conformity according to th...

Page 5: ...umption Any maintenance and extension of the machines can be very easily implemented due to our intelligent modular system When production volume increases your machine park grows through meaningful s...

Page 6: ...9 66 91 05 Fax 49 351 89 66 91 99 Email Office info fill systems com Technical support support fill systems com Website www fill systems com NASSENHEIDER is a registered trademark and property of Stef...

Page 7: ...ancement of our devices photos and details may differ from the design of your device Definitions The term viscosity refers to the resistance of the product to flow The thicker lower flowability the pr...

Page 8: ...module the power adapter or a plug In the case of disassembly e g when removing the pump head or cleaning the device must be disconnecte from the mains Risk of contamination of the product by damaged...

Page 9: ...with pair of gears individual parts see chapter Putting into Operation Pump head 302001 x 3 4 m priming hose 40 x 3 mm 304002 x 4 1 pc Power adapter 230 V AC primary 230 V 50 60 Hz secondary 24 V DC...

Page 10: ...must be replaced immediately Operation with defective parts can be harmful to the life electronics mechanics and functionality of the machine as well as to the quality of your product to be filled Am...

Page 11: ...motor approx 200 VA Motor pump speed 14 100 min regulated with the rotary knob righthandside of the machine Tightening torque 90 Nm Nominal torque 9 5 Nm Noise emission 70 dB Set up area width 33 cm x...

Page 12: ...eplaced To do this the fuse holder is unscrewed the defective micro fuse is removed and the fuse holder is inserted again with a new micro fuse see chapter Technical Details of the Machine Connections...

Page 13: ...less speed regulation 2 ON OFF toggle switch main switch without LED 3 3 pin socket connector for 24 V power supply 4 Fuse holder contains the micro fuse Fig 3 Left side of the driving module Fig 3 5...

Page 14: ...temperature between 15 C and 35 C allowing the machine to acclimatize prior to putting it into operation for about 1 hour to prevent damage caused in the electronics by condensation e g due to high t...

Page 15: ...tact with the product should be cleaned before first use and after each use The parts can be cleaned by hand or in the dishwasher For cleaning by hand you can use commercial dishwashing detergent Clea...

Page 16: ...ving module must be held tightly in place from below so that it does not slip suddenly downwards on the stand rod see Fig 5 Fig 5 Height adjustment Generally the filling nozzle should be fitted as tig...

Page 17: ...he filling nozzle 4 Prime the product until it emerges from the filling nozzle without bubbles Operation mode used Manual mode Forward interval using the black rotary knob on the right side of the dri...

Page 18: ...s M6 x 90 mm 2 remove the pipe bend and the clamping flange including the filling nozzle and the flange seal by unscrewing the nuts 8 at the top and the bottom of the pump head remove the cover 3 by u...

Page 19: ...1 pc Cover gasket 307003 8 4 pc Nut M6 307002 9 1 pc Pump head housing with passive shaft 10 1 pc Driving shaft with ball bearing 307079 11 1 pc Plastic ring The shaft seals 5 and 6 either red and gre...

Page 20: ...Disassemble the gear pump head as described in chapter Putting into Operation Pump head see Fig 10 Fig 11 Knock out the driving shaft Knock the hexagonal driving shaft including ball bearing and the w...

Page 21: ...haft seal with the groove downwards then the red blue one with the groove upwards The two flat sides of the shaft seals have to face each other Fig 16 Insert the driving shaft Grease the driving shaft...

Page 22: ...nozzle flat hard with limitation cross Art 306001 and 306006 see Fig 19 Application Position 1 When filling with a funnel or direct connection to a container the upper gasket in the pump head can be e...

Page 23: ...ntal triggering of the filling process the microswitch should be connected only when all preparations for the filling priming and calibration are completed 7 7 2 Foot switch Optionally available as ac...

Page 24: ...t switch The float switch operates as in the pump options forward and backward interval Use upside down see Fig 23 use in container which is to be emptied by pumping when the falling product level in...

Page 25: ...ose ensures that the opening does not adhere to the container bottom position fix the check valve with the hose clamp see 3 Priming of honey before assembly of the upper bent pipe pour approx 2 tables...

Page 26: ...ion of a disk valve 3 if the honey drips from the filling nozzle the flat filling nozzle 1 is inserted for pressure recuction see chapter Putting into operation Filling nozzles priming is not required...

Page 27: ...In the case of very slightly viscous honey the filling nozzle will begin to drip if the filling level in the storage tank is higher than the filling nozzle Then the storage tank must be correspondingl...

Page 28: ...ainer is full see chapter External switches Float switch Pumping to make creamy honey suitable for max 300 kg temperature of the honey approx 18 20 C 64 68 F add approximately 5 10 fine crystaline hon...

Page 29: ...d display Fig 31 1 Display display of the current menu level 2 Arrow keys selection up down 3 Start Stop key start stop motor or the filling process 4 Back key switch to the previous next higher menu...

Page 30: ...In the main menu two operating modes and the setup menu are available Manual mode priming pumping of the product AUTO Auto Mode automatic fine dosing Time switch time controlled pumping making creamy...

Page 31: ...s the key is pressed Without pressing anymore the motor stops The product is pumped from above through the pump head Reverse continuously Pressing the key briefly will start the filling prozess Pressi...

Page 32: ...ed here 5 Indication of motor speed filling speed Can be modified by using the rotary knob on the right of the driving module 6 Display motor ON OFF Selection of nominal filling quantity jar size Fig...

Page 33: ...t exact values can only be achieved after the filling of approx 10 jars and the calculation of the mean value If each jar has to contain a nominal filling quantity of at least 500 g of honey the mean...

Page 34: ...e filling nozzle through a reversal of the direction of rotation of the driving module after a filling process and at the same time the filling nozzle is closed The length of the draw back motion may...

Page 35: ...from above downwards Pump backwards inside the pum phead from below upwards Pump into both directions cycle alternates from above down wards the next cycle from down upwards START Setting of the time...

Page 36: ...or new nominal filling masses can be created Method Select an storage space with the keys highlight with the key and change the value with the keys To save the value press the key For rapid adjustmen...

Page 37: ...cted turntable stops automatically after one minute of idle running In a few cases TURN 2 is selected for 65 cm turntable see turntable instructions TURN 2 Activation for the connection of 100 turntab...

Page 38: ...pump head housing must be checked for damages and replaced if necessary After a protracted machine standstill thorough cleaning and visual inspection of functioning parts should also be carried out be...

Page 39: ...connections seals and sensitive places at the problem area before applying with a honey coating Pump motor is turned on but does not turn easily or does not turn at all Fault warning OVERPUMP Blockage...

Page 40: ...ne on hire For this purpose a rental contract shall be concluded for the machine on hire For further information regarding this rental contract please contact our technical support Our support Office...

Page 41: ...iod it is recommended that it be cleaned packaged and stored in order to protect it against damage and dirt We recommend to keep the original packaging for storage and possible return The manufacturer...

Page 42: ...eaning improper use incorrect installation maintenance by unqualified personnel tampering with electrical electronic or mechanical parts and improper transport or improper storage If the warranty seal...

Page 43: ...nufacture 2019 Description Machine for filling honey The following additional EU directives have been applied Directive 2006 42 EC Directive 2014 30 EU Directive 2011 65 EU The protection objectives o...

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