Nambuk NRD-1000 Product Manual Download

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Product Manual

Radial Drilling Machine

NRD - 1000

1 . Product manual must be read before use.

2 . Please read all instructions carefully prior to operate the machine.

3 . This machine is produced by Korea Certification Safety(KCS)

And Product Liability(PL)

Summary of Contents for NRD-1000

Page 1: ... Drilling Machine NRD 1000 1 Product manual must be read before use 2 Please read all instructions carefully prior to operate the machine 3 This machine is produced by Korea Certification Safety KCS And Product Liability PL ...

Page 2: ...s of each part of the machine 3 3 Accessories 4 Characteristics of Product 14 4 1 Spindle Box 4 2 Spindle 4 3 Spindle Manual Gear 4 4 Feed Gear 4 5 Speed Change Gear of Spindle 4 6 Feed Speed Change Gear 4 7 Base 4 8 Column Sleeve 4 9 Arm 4 10 Electric Control Box 4 11 Arm Elevating Box 4 12 Tool Ejector Device 5 Transportation and Installation of Machine 16 5 1 Transportation and Unload Machine 5...

Page 3: ...ace interval Horizontal leveling adjustment of spindle box and Arm and Before Behind Horizontal leveling 7 5 Adjustment of Safety Clutch for Spindle Feed 8 Electric Wiring 25 8 1 List and Usage of Electrical component 8 2 Electric Circuit Diagram 8 3 Switch Explanation of Electric Circuit Diagram 9 Parts List 32 10 Reference 50 10 1 Plate Name of Manufacturing No 10 2 Protection Guard Manufacturin...

Page 4: ...sess fundamental mechanical and electrical knowledge and sufficient experience related to industrial machinery Mechanical trouble and accidents may occur when the machine is operated by persons who don t have sufficient knowledge and experience on the machine Because there are many kinds of products according to users each condition of machining the products should be operated under responsibility...

Page 5: ...e and the extent of danger sufficiently to prevent accidents 2 Important Safeguards 2 1 Warning Signs Warning signs of this manual and the machine are divided 4 levels as below This sign indicates extremely fatal situation that may cause serious personal injury or even death This sign indicates dangerous situation that may cause serious personal injury or even death This sign indicates any situati...

Page 6: ...d the machine they require attention C a u t i o n D a n g e r Electric shock Do Not Keep away Injuries by the spindle Do not disassemble Scattering No Gloves Caught in the spindle M a n d a t o r y Fully aware of manual Fire Earth Caught in the belt Atte ntio n General Attention Electricity Danger ...

Page 7: ...ed during working for safety from scattering chips or oil wDo not wear gloves Do not wear gloves hands could get caught in the spindle during spinning wCaught in the belt Do not remove the safety cover during operating it could cause your hands or fingers get caught in the belt If caught in the machine spin the machine in the opposite direction wPlease be well informed of the manual Please read al...

Page 8: ...ore use as fuel cutting condition tools equipped clamps etc 3 Power up should start with the order of the drive switch of power console panel and Power down should start with the reverse order 4 Please be aware of the location of the emergency stop switch 5 Do not touch spinning objects when it s spinning Hands or fingers could get stocked or caught in the machine 6 Do not clean chips with bare ha...

Page 9: ...접 지 착용하십시오 작업시 귀마개를 소음주의 경 고 경 고 제거하지 마십시오 큰 상해를 입습니다 회전체를 만지면 말릴 위험 경 고 말릴 위험 경 고 보호장비 착용 비산물과의 접촉은 부상의 위험과 실명을 유발할수 있습니다 화상 위험있슴 서비스전 필히 전원을 OFF하여 주십시오 전기 위험 접촉시 전기적 충격 경 고 안전 정보에 대한 설명서를 참조하십시오 조작할수 있습니다 허가된자만이 기계를 손대지 마시오 위 험 이 기계를 사용하기전에 사용 설명서를 읽고 숙지 및 장비 지침을 따르지 않으면 이해한 후 사용하십시오 상해를 입거나 장비에 손상을 일으킬수 있습니다 사용 설명서 숙지 경 고 중량물 취급주의 있으니 운반장치나 2인 이상이 작업하십시오 경 고 안전메뉴얼을 반드시 읽고 숙지하여 주십시오 이 기계를 운전 하기 ...

Page 10: ... the safety cover during operating it could cause your hands or fingers get caught in the belt wDo not wear gloves it could get caught in the spindle during spinning wPlease keep away when it s stopped for power problem power could automatically get back on wOil soluble cutting oil on clothing could be a fire hazard Dry it completely wUsing water soluble oil for fire prevention please be careful D...

Page 11: ... not use the machine at the place around combustible gas wPlease be aware of the location of the emergency stop switch wThe machine should be stopped completely for repair parts exchange check or when notice of potential hazard wAll parts should be installed at the appropriated place wPlease inform the manager or person in charge when repair or check after the machine stopped completely wPlease ch...

Page 12: ...ed firmly on a leveled place Please inform us when you need to move and reinstall the machine for safety wProtective guards and personal protective equipments are required during operating Unnecessary movement or motion could cause injuries as you could be bumped into the operating machine wPlease clean all the grease or cutting oil on surface around work area wDo not overload This could cause mac...

Page 13: ...m 1100 Height floor to column cap G mm 1980 Max height floor to top of head H mm 2370 Base size I J K mm 1600 700 160 Traverse of arm column mm 600 Working surface of base mm 1000 700 Net weight kg 1700 Spindle Diameter of spindle quill mm 65 80 Vertical traverse of spindle mm 220 Taper of spindle MT 4 Number of feed speed Step 9 Range of spindle speed 60Hz r p m 49 1524 Number of spindle speed St...

Page 14: ...ndle box traverse 5 Column sleeve 20 Handle for spindle box traverse 6 Clamp lever for column sleeve 21 Automatic manual feed change lever 7 Arm 22 Spindle box 8 Clamp lever for arm 23 Change lever for spindle feed speed 9 Arm elevating screw 24 Arm elevating motor 10 Arm elevating reduction box 25 Balance weight 11 Oil level gauge 26 Cover for arm 12 Clamp lever for spindle box 27 Coolant pump 13...

Page 15: ...l guick change chuck 1 set Multi spindle drill and tap unit 1 set Set anchor 4EA 1 set 4 Characteristics of Product 4 1 Spindle Box The spindle box is located in the upper part of the gear box with the spindle feed and the box translation unit is installed in the lower part of gear box and each operating lever is located in an easy to action position 4 2 Spindle The spindle is made of chrome molyb...

Page 16: ...nd abrasion resistance Behind Arm Clamps for each part and electric control box is equipped and at lower part of Arm work light is built in 4 10 Electric control Box It protects Machine With over load relay and relay for prevention against reverse increase 4 4 Feed gear Every kind of Gear and Shaft is made by carburizing hear treatment with chrome molybdenum steel and the ground one set of Worm Ge...

Page 17: ...he machine as shown in the following picture and use protection pads like a thick fabric to prevent the rope from directly touching the slideway face of the arm Before lifting up the machine please recheck the centers of the rope and machine Transportation Method of Machine During transportation of the machine please adjust the center equivalent to the unloading method fixate the arm and column sl...

Page 18: ...ne is able to demonstrate its capability if enough installation space is secured on the solid ground for convenient work and maintenance For the foundation please increase or decrease the thickness of the concrete according to the ground in order to prevent sinking or generating cracks due to the weight of the machine and processed object For the installation area please avoid direct sunlight and ...

Page 19: ...tion to right and left by adjusting with Leveling Bolt If there is not and problem gently tighten Foundation Bolt in consecutive order If leveling is well done please tighten it fully Leveling should be adjusted as much as the center of Base is formed concave When horizontal is finished put a cover over the place of Foundation Bolt of Base 5 5 Fueling To maintain durability and function of machine...

Page 20: ...er day MOBILL D 1 Column Sleeve Slide Surface Lubrication ball cap 2parts E Arm Elevating Screw Refueling oil cup Properly once per week VACTRA OIL NO 2 E 1 Arm Elevating Screw Refueling oil cup F Slide surface of Arm Properly once per day SHELL G The others Properly once per day MOBILL The oil supply periods were set taking into account the oil component on a basis of an 8 hour operation per day ...

Page 21: ... rotation direction of Spindle will be opposite compared with the case of pushing backward 6 3 Feed of Spindle In condition that Spindle is rotated forward and make Spindle feed lever be pulled to the front of operator which will allows spindle to be manual feed 6 4 Ascending and Descending of Arm After release of Arm clamp and if pushing monolever switch upward arm is elevated and if pushing mono...

Page 22: ...ard selection of Feed Speed of speed 0 11 0 22 and 0 33 as total 3 stage of feed speed Feed Speed is feed volume per one time rotation of spindle 6 6 Spindle box Clamp Arm and spindle box if pulling spindle box clamp lever the condition of clamp accomplish and if pulling lever in condition that clamp is unbind 6 9 Automatic Feed of Spindle After selecting feed speed if you pushing and Automatic fe...

Page 23: ... 1 6mm Feed per on rotation of handle is 1 6mm 6 12 Selection of the depth of Automatic Feed of Spindle On the dial of Spindle Feed 0 110 notch is marked in black which will allow 110mm hole of work to be gained with on set Set Spindle Feed dia at the required hole depth of notch plate and then tighten two dial clamp levers feed is stopped at the position of 0 dial notch After selecting the depth ...

Page 24: ...a time If adjust is completion nut is tightening again 7 2 Interval Adjustment between Arm and Column Sleeve Adjustment of Clamp Arm and Column sleeve of adjustment gap adjust it by adjustment of gap Arm and column sleeve of clamp adjust it by clamp adjustment nut Please don t tighten 7 4 Slide surface interval Horizontal leveling adjustment of spindle box and Arm and Before Behind Horizontal leve...

Page 25: ...lt When spindle box clamp shakiness of spindle sleeve is mediate about 0 1mm A space of arm and spindle box continue about 0 01 0 02mm 7 5 Adjustment of Safety Clutch for Spindle Feed The case needed for the adjustment is limited at such case as when feed is not made even if spindle is rotated After taking off front cover part of spindle box and adjusting it with two nuts attach cover When tighten...

Page 26: ...d the pilot lamp will light up The machine has now completed operation Power Cutoff and Machine Repair 1 Press the emergency stop switch 2 Set the external control handle at the bottom of column to OFF 3 Please make sure to cut off the main power during machine repair and repair after inserting a lock device key is the MAIN BREAKER switch Danger After work is completed or when repair and control o...

Page 27: ...agnetic contactor MC 12b Coolant Pump TH 1 Thermal relay T 5 1218A Spindle Motor TH 2 Thermal relay T 3 4 88A Arm Elevating Motor T1 Transformer 75VA 220 110V WOONYOUNG Motor brake for auxiliary circuit voltage CT Current transformer HS 153 Ammeter AM Ammeter HM 65 Ammeter F1 2 3 Fuse 4A FL Working lamp 220V 20W Working Lamp PL1 Pilot lamp PL2 22 Power MLS Mono lever switch ARN2 11114a2b Spindle f...

Page 28: ...0 28 Nambuk Co Ltd 8 2 Electric Circuit Diagram 1 전기회로도 NRD 1000 MODEL 070 065 060 055 045 050 040 변 경 사 항 변경일자 기호 담 당 종 품 명 기 035 030 025 015 020 010 005 TITLE 종 도 번 기 주회로 Nambuk Co Ltd 주식회사 남 북 2 1 10E0001 1 2 2013 03 06 자 일 ...

Page 29: ...CP1 R1 105 100 095 090 085 080 075 S1 MONOLEVER S W PB 1 5 4 1A CP2 1A 1 PB 2 MLF CR 6 RS1 2 MSR TH1 8 9 10E0001 2 2 보조회로 2013 03 06 전기회로도 NRD 1000 MODEL 번 종 기 도 TITLE MSD 15 16 21 19 MSU MSC MSU MSD 20 11 T MSF T MSF MSR 12 TH2 17 Nambuk Co Ltd 주식회사 남 북 2 2 COOLANT PUMP ARM DOWN ARM UP SPINDLE REVERSE SPINDLE FORWARD TIMER PL CR FPL CP3 1A POWER ON PILOT LAMP WORKING LIGHT 3 ...

Page 30: ...ambuk Co Ltd 주식회사 남 북 1 1 M2 MOTOR M3 ARM MOTOR M1 MOTOR COVER BOX S W BOX KIV1 5SQ KIV1 5SQ KIV1 5SQ AWG18 0 75SQ Y G Y G Y G Y G ARM COVER ARM TR AWG18 0 75SQ Y G 중판 제어반 자 일 기 종 품 명 변경일자 140 135 기호 130 125 120 115 110 PE 변 경 사 항 담 당 105 100 095 090 085 080 075 PE KIV2 5SQ Y G COOLANT SPINDLE 10E0002 접 지 도 2013 04 04 전기회로도 NRD 1000 MODEL 번 ...

Page 31: ...Operating Manual NRD 1000 Nambuk Co Ltd 31 8 2 Electric Circuit Diagram 4 ...

Page 32: ... up when normal power is set to ON Green PB1 Emergency Stop Switch The power is cut off if pressed if an emergency Red MLS Mono lever switch If operating toward the corresponding direction the spindle will rotate forward reverse and the arm will ascend descend 4 directions SS1 Selector switch Working lamp ON OFF switch SS2 Selector switch Coolant ON OFF switch ...

Page 33: ...Operating Manual NRD 1000 Nambuk Co Ltd 33 9 PARTS LIST ...

Page 34: ...1 M8 22 Hexagon nut 2 M20 1 kind 69 Name plate 1 10N004 23 Hexagon nut 2 M20 2 kinds 70 Cross recessed head bolt 2 M6 12ℓ 24 Setscrew with hex socket 1 M12 20ℓ 71 Plate 1 10A007 25 Setscrew with hex socket 1 M6 6ℓ 72 Reduction box 1 10A026 26 Cover 1 10C017 73 Cover 1 10A036 27 Clamp bolt 1 10C012 74 Hex socket head bolt 4 M6 18ℓ 28 Hexagon head bolt 7 M20 90ℓ 75 Hex socket head bolt 3 M6 12ℓ 29 S...

Page 35: ...Operating Manual NRD 1000 Nambuk Co Ltd 35 9 PARTS LIST ...

Page 36: ...ut 3 M10 20ℓ 104 Hexagon nut 2 M14 129 Taper pin 2 8 30ℓ 105 Hexagon nut 2 M14 130 LImit S W bracket 1 10E002 106 Hexagon nut 1 M20 131 Cross recessed head screw 2 M4 30ℓ 107 Hexagon nut 1 M20 132 Spring washer 2 M5 108 Clamp bolt 1 10A018 133 Cross recessed head screw 2 M5 10ℓ 109 Oil cup 1 PF 1 4 134 Limit S W 1 YSRP 3615GW B 110 Holder 1 10A006 135 Spring washer 2 M4 111 Pin 2 10A012 136 Hexago...

Page 37: ...Operating Manual NRD 1000 Nambuk Co Ltd 37 9 PARTS LIST ...

Page 38: ... Collar 1 10A028 151 Taper roller bearing 1 30205 171 Angular contact ball bearing 1 7207 152 Oil seal 1 SC38581 1 172 Lock washer 1 AW07 153 Key 1 7 7 35ℓ 173 Lock nut 1 AN07 154 Screw 1 10A030 174 O ring 1 G75 155 Hex socket head bolt 5 M12 40ℓ 175 Cover 1 10A029 156 Hexagon bolt 4 10A035 176 Hex socket head bolt 4 M8 16ℓ 157 Hexagon nut 4 M16 177 Oil seal 1 SB304508 158 Oil level gauge 1 38 178...

Page 39: ...Operating Manual NRD 1000 Nambuk Co Ltd 39 9 PARTS LIST ...

Page 40: ... 1 10S020 197 78T Gear 1 10S036 230 33T Gear 1 10S021 198 13T Shaft gear 1 10S033 231 40T Gear 1 10S022 199 Key 1 5 5 29ℓ 232 58T Gear 1 10S023 200 Key 1 5 5 38ℓ 233 Ball bearing 2 6208 201 22T Gear 1 10S034 234 28T Gear 1 10S031 202 29T Gear 1 10S035 235 Retaining ring for hole 1 R68 203 Hex socket head bolt 4 M6 12ℓ 236 Ball bearing 2 6008 204 Cover 1 10S043 237 70T Gear 1 10S030 205 Ball bearin...

Page 41: ...Operating Manual NRD 1000 Nambuk Co Ltd 41 9 PARTS LIST ...

Page 42: ... bearing 2 30204 256 Spindle sleeve 1 10S044 276 Worm shaft 1 10S060 257 Key 1 10S125 277 Key 1 5 5 23ℓ 258 Grease nipple 1 PT 1 8 278 Key 1 5 5 20ℓ 259 Thrust ball bearing 1 51110 P6 279 O ring 1 G55 260 Roller bearing 1 N N 3 0 1 0 P5 280 Bearing housing 1 10S061 261 Spindle 1 10S045 281 Hex socket head bolt 6 M6 16ℓ 262 Filter 1 6 5 6 225 ℓ 282 Ball bearing 1 6902 263 Cover 1 10S046 283 Retaini...

Page 43: ...Operating Manual NRD 1000 Nambuk Co Ltd 43 9 PARTS LIST ...

Page 44: ...04 Shaft 1 10S119 341 Hex socket head bolt 6 M6 16ℓ 305 Key 1 5 5 15ℓ 342 Slider 2 10S093 306 25T Gear 1 10S121 343 Pin 2 10S092 307 Spring pin 1 4 28ℓ 344 Slider shoe 1 10S094 308 Setscrew with hex socket 1 M5 8ℓ 345 Setscrew with hex socket 1 M5 8ℓ 309 Shifter 1 10S122 346 Spring washer 1 M10 310 Shaft 3 10S113 347 Hexagon nut 1 M10 311 Shifter 1 10S112 348 Cover 1 10S101 312 Ball bearing 1 6901...

Page 45: ...Operating Manual NRD 1000 Nambuk Co Ltd 45 9 PARTS LIST ...

Page 46: ... 10S066 373 Lever 2 10S086 401 Ball bearing 1 6008ZZ 374 Grip 2 32 402 14T Shaft gear 1 10S059 375 Pin 1 10S088 403 Ball bearing 1 6005ZZ 376 Lever boss 1 10S081 404 Bearing housing 1 10S068 377 Lever 1 10S082 405 Hex socket head bolt 3 M5 10ℓ 378 Grip 1 30 406 Shaft 1 10S067 379 Clamp shaft 1 10S079 407 Key 1 5 5 20ℓ 380 Clamp piece 1 10S078 408 Key 1 5 5 18ℓ 381 Pin 4 10S077 1 409 15T Gear 1 10S...

Page 47: ...VF 8 420 Rocker S W 2 E WJO2212L 430 Connector 1 VFC 308 421 Ammeter 1 SY 60 431 Hex socket head bolt 6 M6 12ℓ 422 Mono lever S W 1 ARN 4A 3A 432 Cover 1 10S123 423 Pilot lamp 1 YSPL 2 22 433 Oil level gauge 1 41 424 Name plate 1 10N002 434 Oil level gauge 1 41 425 Cross recessed head screw 6 M3 6ℓ 435 Cover 1 10S124 426 S W Box 1 10E004 436 Cross recessed head screw 4 M5 12ℓ 427 Hex socke head bo...

Page 48: ...t 1 10T037 523 Setscrew with hex socket 2 M16 16ℓ 465 Chain bolt 1 10T038 524 Pin 2 10T017 466 Chain 166L RS25 525 Hex socket head bolt 6 M10 30ℓ 467 Hexagon nut 1 M16 1종 526 Roller 1 10T003 468 Hexagon nut 1 M16 2종 527 Bush 1 10T004 469 Balance weight 1 10T036 528 Bush 1 10T005 470 Guide bar 2 10T039 529 Setscrew with hex socket 2 M6 12ℓ 471 Collar 1 10T030 530 Hexagon nut 1 M6 3종 472 Chain wheel...

Page 49: ...Operating Manual NRD 1000 Nambuk Co Ltd 49 9 PARTS LIST ...

Page 50: ...0 Elbow 1 3 8 576 Filter 1 200 561 Pipe 1 10P003 577 Filter ring 1 13P001 562 Coolant pump 1 100W 578 Plug 9 PA6 563 Hexagon bolt 4 M6 20ℓ 579 Sleeve 9 P86 564 Joint 1 10P004 580 Nipple 2 PD6 565 Hose clamp 1 16 581 Hex socket head bolt 3 M6 50ℓ 566 Vinyi hose 1 10 16 4000ℓ 582 Spring washer 3 M6 567 Hose clamp 1 16 583 Trochoid pump 1 IRA2P5 568 Joint 1 10P004 584 Hex socket head bolt 2 M4 20ℓ 56...

Page 51: ...ls Yongin si Gyeonggi do Korea Mohyeon myeon Cheoin gu 2104 24 Baegok daero MODEL SCHEMATIC SERIAL NO INPUT RATED CURRENT Hz PHASES WEIGHT VOLTS DATE SHIP Tel No 82 31 333 1421 Fax No 82 31 333 1865 2 R1010 E001 NRD 1000 3 1700 kg 10 2 Protection Guard Manufacturing Diagram 클램프 육각 구멍 볼트 3 M8x12 레일 너트 경첩 Rail Nut Hinge Hexagonal Hole Bolt Clamp ...

Page 52: ...Tap SKS 3 6 4 8 4 8 8 12 6 12 11 2 Standard Feed Amount Unit mm rev tool Material Hard steel Mild steel Cast iron Copper alloy Al alloy Drill mm 3 5 0 13 0 13 0 13 0 13 0 13 5 8 0 13 0 13 0 13 0 13 0 13 8 13 0 13 0 13 0 23 0 13 0 23 13 20 0 23 0 23 0 23 0 23 0 23 20 32 0 23 0 23 0 33 0 23 0 33 32 50 0 13 0 13 0 33 0 23 0 33 50 60 0 23 0 23 0 33 11 3 Cutting Speed Chart Cutting Speed m min Rotation...

Page 53: ...49 851 Tel 02 814 1131 031 333 1421 Fax 02 814 2231 031 333 1865 Busan Marketing Office 80 Nakdongbuk Ro Kangdong Dong Kangsuh Gu Busan Metropolitan City Tel 051 941 8746 Fax 051 941 5820 Daegu Marketing Office Ilheung Biulding 303 188 Gosung Ro Buk Gu Daegu Metropolitan City Tel 053 353 6221 Fax 053 353 6983 Homepage www nbmachine co kr e mail nam1131 nbmachine co kr Main office nam1421 nbmachine...

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