Morgana DocuFold Mk2 Operator'S Manual Download

Page: 1 / 28

ISSUE 2

January 2008

90-111

Morgana Systems Limited

United Kingdom

Telephone: (01908) 608888 Fascimile: (01908) 692399

Website: www.morgana.co.uk

AUTOMATIC PAPER FOLDING MACHINE

OPERATORS MANUAL

DocuFold Mk2

SERIAL No. W52097LAAN ONWARDS

Summary of Contents for DocuFold Mk2

Page 1: ...2008 90 111 Morgana Systems Limited United Kingdom Telephone 01908 608888 Fascimile 01908 692399 Website www morgana co uk AUTOMATIC PAPER FOLDING MACHINE OPERATORS MANUAL DocuFold Mk2 SERIAL No W520...

Page 2: ...Page 2 PAPER AUTOMATIC PAPER FOLDING MACHINE DocuFold Mk2 K I Z AA A C B E F A FIXED SIDELAY BB D G FF EE S W V U T Y CC DD R Q X P GG...

Page 3: ...lug or unplug the power cord from the outlet with a wet hand this can cause an electric shock Do not unscrew and remove any covers from the machine as it can cause an electric shock or injury Do read...

Page 4: ...obtain the exact fold plate position for each type of paper KWIK START GUIDE 1 Set the paper gate gap knob B to two thickness of the paper to be folded 2 Place the paper to be folded onto the loading...

Page 5: ...up switch W upwards If you require to batch the Docufold provides the facility to batch in denominations of 10 s from 10 to 1000 To set batch you can select the required batch number by turning the f...

Page 6: ...y be adjusted by releasing knob C and swinging the knob in the desired position Lighter stocks including bond will run best with the knob set to the left For heavier stocks and curled up stock move th...

Page 7: ...flashes it is measuring between 0 1 of a millimetre and is not a malfunction Always push the sheet measuring device against the paper stack when adjusting fold types FOLD PLATES ALWAYS UNPLUG POWER C...

Page 8: ...of 0 1 of a millimetre To adjust the position of the lower fold plate press hold the lower fold plate button DD and adjust the length as described above When you have adjusted the fold length dimensi...

Page 9: ...Mk2 Roller Tilt Lever AA should always be set in the 0 square position To adjust folding out of square you can move the roller assembly in the or direction by releasing knobs Y and moving lever AA alw...

Page 10: ...you can store the setting for retrieval at a later date This can be useful when jobs need to be repeated Press switch W down to the set up position using the select knob turn until you reach a P with...

Page 11: ...he batch quantity in multiples of 10 up to 990 Stopping the feed in the middle of a batch will not affect the batch When the machine batches the feed will stop and the display will show the batch quan...

Page 12: ...pper fold plate must be removed and replaced with the lower fold plate Ensure that the tilt roller is at zero plug in the upper plate connector into the lower plate To prevent damage to the unused upp...

Page 13: ...Page 13 FOLDER DocuFold Mk2...

Page 14: ...MMENDED SCORER SET UP SCALE 1 0 mm 3 64 1 0 mm 3 64 SCORER 15 22 21 20 19 18 17 16 4 3 2 1 0 5 6 7 8 9 10 11 12 13 14 DRIVE HUB SCALE RECOMMENDED PERFORATOR SET UP EDGE OF SHEET FRAME PAD UPPER PERF S...

Page 15: ...side guide to suit the work For work longer than the backstop will allow remove the backstop and use the extended backstop that is located underneath the catch tray There is a full range of perforator...

Page 16: ...onal rear delivery belt stacker Assy No 9 09 01 is recommended to be used In the event of a paper jam the sensor will cut out the main switch The main fold rollers are linked to a clutch which will pr...

Page 17: ...at the end of the roller shaft and rotate in the required direction to adjust the roller gap 4 The graphics on the inside of the roller side plate show which way to turn the roller to adjust the gap r...

Page 18: ...failing the sensors can be accessed for cleaning by removing the roller assembly as described above Clean by using a soft brush or damp cloth FOLD PLATES MAINTENANCE The fold plates can be opened up...

Page 19: ...e size If the paper is curling upwards the suction drum may not be able to pull the sheet downward to wrap around the drum for efficient feeding You may need to bend the sheets downward prior to loadi...

Page 20: ...ing used as the deflector Make sure that the plate is located securely and that the deflector bar is wound right to the end Set the tilt roller mechanism to zero Check that the material is not too hea...

Page 21: ...ing You must have the machine plugged directly into a 30 amp ring main Do not attempt to run the machine with an extension lead The main switch will cut out if you have a paper jam or overlap is indic...

Page 22: ...AIT PROCESSING WAIT SL 51 ChEc 3 SL 3 SL 4 PULSE PULSE PULSE CONTROLS ACTION WORK ACCEPT IF O K IF NOT SEE OVER FOR MANUAL ADJUSTMENT CHECK TEST SHEETS TEST SHEETS 3 OFF RUN DISPLAY INFO FOLD SELECTIO...

Page 23: ...ERO BATCH 2 SECONDS SET BATCH QUANTITY RUN BATCH SL 200 PULSE ALL FOLDS Cont on 200 STREAM PULSE SL 200 STREAM LETTER HALF DOUBLE PARALLEL PULSE STREAM FOLD PLATE DELIVERY ROLLER ADJUSTMENT MANUALADJU...

Page 24: ...SET 11 1 99 41 1 PERFORATING SET 56T SLITTING 12 6 99 05 1 SCORING SET TYPE A 13 617 004 5 GLASS BALL 14 613 316 1 POWER CORD EEC 650 015 1 POWER CORD USA 15 624 018 1 DISPATCH BOX 16 17 18 19 20 26...

Page 25: ...SLITTING BLADE SET 1 99 13 12 ANVIL SET 1 99 35 13 14 PERFORATOR STRIPPER SET 98 018 15 SHEET SMOOTHER STACKER 69 023 3 16 PAPER PROFILE ROLLERS SET SPLIT 6 99 36 17 18 ACCESSORIES May be obtained fr...

Page 26: ...PIN ASSEMBLY Side Lay 95 017 HOSE Vacuum 95 018 HOSE Separation Air 95 031 HOSE Evacuation 95 032 HOSE Exhaust 95 096 PCB DOCUFOLD CONTROL LONG PLATE EEC 613 137 PLUNGER SPRING ASSY 613 255 SOLENOID...

Page 27: ...tion of this symbol on your equipment is confirmation that you should not dispose of the equipment in the normal household waste stream In accordance with European legislation end of life electrical a...

Page 28: ...NOTES Page 28 PAPER...

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