MONTAGUE Grizzly G Series Instruction Manual Download

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INSTRUCTION MANUAL

THE MONTAGUE COMPANY

1830 Stearman Avenue P.O. BOX 4954

HAYWARD,CA 94540-4954

TEL: 510/785-8822 FAX: 510/785-3342

ONTAGUE

MODELS:

G, GC, GM Series

(25,000 BTU/HR Open Top Burners)

Keep area around appliances free and clear from combustibles.

PLEASE RETAIN THIS MANUAL

FOR FUTURE REFERENCE.

These instructions should be read thoroughly before attempting installation.

Set up and installation should be performed by qualified installation personnel.

Gas Fired Restaurant Ranges

Summary of Contents for Grizzly G Series

Page 1: ...DELS G GC GM Series 25 000 BTU HR Open Top Burners Keep area around appliances free and clear from combustibles PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE These instructions should be read thoroughly before attempting installation Set up and installation should be performed by qualified installation personnel Gas Fired Restaurant Ranges ...

Page 2: ...l before leaving the factory The transportation company assumes full responsibility for safe delivery upon acceptance of this shipment If shipment arrives damaged 1 VISIBLE LOSS OR DAMAGE Be certain this is noted on freight bill or express receipt and signed by person making delivery 2 FILE CLAIM FOR DAMAGES IMMEDIATELY Regardless of the extent of damage 3 CONCEALED LOSS OR DAMAGE If damage is unn...

Page 3: ... be experienced in such work be familiar with all precautions required and have complied with all requirements of state and local authorities having jurisdiction Reference National Electric Code NFPA No 70 THE INSTALLATION INSTRUCTIONS CONTAINED HEREIN ARE FOR THE USE OF QUALIFIED INSTALLATION AND SERVCE PERSONNEL ONLY INSTALLATION OR SERVICE BY OTHER THAN QUALIFIED PERSONNEL MAY RESULT IN DAMAGE ...

Page 4: ...ymarch Park Quincy MA 02269 It is also necessary that sufficient room air ingress be allowed to compensate for the amount of air removed by the ventilating system Otherwise a subnormal atmospheric pressure will occur which may interfere with burner performance or may extinguish the pilot flame In case of unsat isfactory range performance check with the exhaust fan in the OFF position Clearances Ad...

Page 5: ... tightly screw the complete leg assembly into mounting holes at each corner of the range If the unit is intended for curb installation no legs are provided The curb must be noncombustible material 2 Install door handle and secure with screws that are provided See diagram for correct orientation 3 Lift high shelf above the range and slide channels into position Secure to range back with screws that...

Page 6: ...nstall top burner valve handles and thermostat knob s If top burner valve handles fit loose on valve shaft spread slot on end of shaft slightly with screwdriver blade so that handle will fit snug 3 When range is in permanent position level unit by placing carpenter s level on oven bottom and level from front to back and side to side Adjust as follows FLOOR INSTALLATION ON LEGS Adjust by turning th...

Page 7: ...and be located in an accessible area It is important that adequately sized piping be run directly to the point of connection at the range with as few elbows and tees as possible Consult local gas company for proper piping size and gas pressure THIS RANGE IS DESIGNED FOR USE WITH A GAS PRESSURE REGULATOR THE REGULATOR SUPPLIED WITH THIS UNIT MUST BE USED FOR NATURAL GAS This gas pressure regulator ...

Page 8: ...t side of the gas pressure regulators using 3 4 pipe If flexible or semi flexible connectors are used an AGA listed flexible connector with an I D equal to 3 4 pipe must be used DO NOT USE A DOMESTIC APPLIANCE TYPE GAS FLEXIBLE CONNECTOR Avoid kinks or sharp bends that could restrict gas flow Turn Gas Shut Off Valve ON and immediately check carefully for gas leaks Do this before attempting to oper...

Page 9: ...bed poor operating characteristics occur The air supply is controlled by an air shutter on the front of the burner The air shutter openings should be increased until the flame on the burner begins to lift The air shutter should then be closed slightly and locked in place A yellow streaming flame indicated insufficient air This condition can be corrected by increasing the air shutter opening FRY TO...

Page 10: ...hen push thermostat dial inward and rotate dial counter clockwise to maximum thermostat setting burner s will ignite automatically After ignition turn thermostat dial to desired setting To shut down rotate thermostat dial clockwise to OFF position OVEN A Lighting Turn thermostat knob to OFF position and wait five 5 minutes 1 Remove burner compartment cover and open pilot access door 2 Locate the P...

Page 11: ... each other or the oven walls 4 Do not cover racks with aluminum foil 5 Load and unload quickly Avoid frequent opening of doors 6 Turn off when not in use SUGGESTIONS There is no need to preheat an Open Top burner Use full flame to start foods cooking quickly reduce flame to simmer foods Regulate the burner so that flame tips just touch the bottom of the utensil Use lids on pots to keep heat in Tu...

Page 12: ...CIRCULAR MOTION Soil and burnt deposits which do not respond to the above procedures can usually be removed by rubbing the surface with SCOTCH BRITE scouring pads or STAINLESS scouring pads DO NOT USE ORDINARY STEEL WOOL as any particles left on the surface will rust and further spoil the appearance of the finish NEVER USE A WIRE BRUSH STEEL SCOURING PADS EXCEPT STAINLESS SCRAPER FILE OR OTHER STE...

Page 13: ...perature oven FRY TOP SECTION DAILY Use flat edge of spatula or metal scraper to keep surface free of encrusted material during use wipe frequently with heavy absorbent cloth After griddle is cooled polish with soft griddle stone or a good grade grill pad DO NOT SCRATCH The griddle may be washed with warm water and a cleanser Water will not crack this griddle plate Empty grease container as often ...

Page 14: ...ive nylon cleaning pad can be used for stubborn spillovers or stains After cleaning rinse well with 1 4 cup of vinegar to 1 quart water solution to neutralize any caustic residue of cleaning compound Wipe dry CAUTION Do not use wire brushes steel wool or caustic solutions such as spray type cleaners ammonia lye or soda ash Damage to the aluminum coating will result USE ONLY CLEANERS THAT ARE RECOM...

Page 15: ...l under red button and holds valve open permitting gas to flow to main burner and pilot with out holding pressure on red button In the event of pilot failure the flow of electricity will stop and spring will stop flow of gas to both pilot and oven burner PIEZO IGNITER The PIEZO IGNITER creates an ignition spark at the pilot burner when the red button is depressed until it clicks The spark is gener...

Page 16: ...omatically locks itself in the OFF position To use push dial inward rotate counterclockwise to the desired temperature To shut gas off rotate clockwise to the OFF position This thermostat is a precision instrument carefully made and properly calibrated i e the dial is properly set at the factory to control temperatures accurately It should control temperatures for the proper cooking of food withou...

Page 17: ...urately ADJUSTMENT OF BYPASS MINIMUM BURNER FLAME This is the flame which must be maintained on the burners when the Fry Top has reached the temperature set on the dial Enough gas must be bypassed by the control to keep the entire burner lit The thermostat regulates the flame from high to low in accordance with the Fry Top temperature and will automatically turn down to this bypass flame when the ...

Page 18: ...rewdriver turn bypass adjustor B Turning it out counterclockwise increases the bypass flame turning it in clockwise decreases the bypass flame Adjust until there is a flame approximately 1 8 high over the entire burner 4 Replace dial rotating dial clockwise until it snaps into its original position 5 Reinstall the valve panel on front of the range FRY TOP THERMOSTAT CALIBRATION CHECK The Fry Top t...

Page 19: ...Robertshaw is a combination thermostat and gas valve The gas is turned on and the temperature setting is made by a single rotation of the dial This valve automatically locks itself in the OFF position To use push dial inward rotate counterclockwise to the desired temperature To shut gas off rotate clockwise to OFF position The thermostat is a precision instrument carefully made and properly calibr...

Page 20: ...REFULLY AND ACCURATELY AS FOLLOWS 1 Light burners and turn Dial A counterclockwise and to a point midway between the Gas On mark and the next graduation to the right of it shown by X If the burner goes out entirely the bypass is closed 2 Slip off Dial A Remove the valve panel from the front of the range 3 With a screwdriver turn bypass adjustor B Turning it out counterclockwise increases the by pa...

Page 21: ...insert screwdriver through center of dial and push calibration stem C inward DO NOT TURN THIS STEM 7 While holding calibration stem C in firmly with screwdriver turn dial until it is set at the actual oven temperature as it is shown by the thermometer Release pressure on calibration stem Replace dial insert GAS PRESSURE REGULATOR ORIFICE SIZE CHART DRILL SIZE INPUT RATING NATURAL GAS PROPANE GAS B...

Page 22: ...leak at pilot orifice fitting 10 Restricted or plugged vent on gas pressure regulator 11 Incorrect gas pressure setting on pressure regulator 12 Make up air blowing at flue outlet Oven Burner Fails to Come On 1 Burner valve off 2 Burner orifice plugged 3 Thermostat out of calibration 4 Minimum flame adjustment closed and thermostat setting too low Oven Temperature Higher Than Dial Setting 1 Oven t...

Page 23: ...23 Montague Frytop Section Manual Control Exploded View ...

Page 24: ...24 Montague Frytop Section Manual Control Exploded View ...

Page 25: ...25 Montague Open Top Section Exploded View ...

Page 26: ...26 Montague Grizzly G26 Oven Exploded View ...

Page 27: ...TU 18 06079 8 Trunnion Door LT 25A 26789 9 Dial Thermostat 25 KBTU 19 14075 9 Panel Firebox 55 34 unit 42 26935 2 Ignitor Piezo Assy 20 11810 9 Thermostat Oven BJWA 42A 25716 8 Ignitor w nut Piezo 21 02346 9 Nipple Flange Mount 42B 26200 5 Bracket Igniter Piezo 22 15910 7 Tubing Al T stat to S V 3 8 43 26871 2 Electrode Oven 23 01231 9 Tubing Al Man To S V 1 4 44 06265 0 Motor Howell Prior to 83 2...

Page 28: ... adjusted for the manifold pressure marked on the rating plate 5 Adequate air supply to the unit 6 The equipment is operated in the manner intended using the proper utensil for that type of appliance 7 Keep the equipment clean and have it checked periodically 8 Burner air adjustments mechanical maintenance and repairs should be performed by qualified service personnel If the equipment is not insta...

Page 29: ...l No _____________________________________________ Model No _____________________________________________ Change No ____________________________________________ Name No of Part Model No Change No Serial No The Montague Company 1830 Stearman Avenue P O Box 4954 Hayward CA 94540 4954 P N 14510 6 10 97 VG Series Rating Plate ...

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