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AT5762 Air Crimp Head Tool 

Doc. No: ATS-640051100 

Release Date: 12-10-02 

UNCONTROLLED COPY

 

Page 1 of 6 

Revision: D 

Revision Date: 01-24-11 

Air Powered 

Crimp Tool Head 

Avikrimp

 

 

 

Application Tooling 

Specification Sheet

 

Order No. 64005-1100 

Engineering No. AT 5762

 

 

FEATURES 

 

 

Quick change tool head for the 19279-0001 (AT-200) 

 

Tooling kit is interchangeable with other kits in the 64001 and 64003 Series 

 

A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position 

 

Insulation crimp adjustment allows a precise insulation crimp.  To meet or exceed the requirements of UL, CSA 
and Military Class II 

 

Pneumatic powered crimp tools help reduce fatigue and discomfort from repetitive manual crimping. 

 

Single color-coded crimp pocket eliminates the possibility of using the wrong pocket 

 

SCOPE 

Products: Avikrimp

 Female Fully Insulated Quick Disconnect 14–16 AWG.  This tool head is intended for use in 

the 19279-0001 (AT-200) either hand held or with optional bench adapter 19078-0307 (ATBA) and foot switch. 
 

Testing

 

Mechanical 

The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections.  The 
following charts show the UL specifications for various wire sizes.  The tensile strength is shown in pounds and 
indicates the minimum acceptable force to break or separate the terminal from the conductor. 

 

Wire Size (AWG) 

*UL - 310 

16 

30 

14 

50 

*UL – 310 – Quick Disconnects 

 
The following is a partial list of the product part numbers and their specifications that this tool is designed to run.  
We will be adding to this list and an up to date copy is available on www.molex.com. 
 

Wire Size: 14 – 16 AWG  2.00 – 1.30 mm² 

Terminal No. 

Terminal 

Eng No. (REF) 

Wire Strip Length  Insulation Diameter Maximum 

In. 

mm 

In. 

mm 

19002-0024 

BB-5263 

0.25 

6.35 

0.16 

3.94 

19002-0028 

BB-5269 

0.25 

6.35 

0.16 

3.94 

19002-0031 

BB-5273 

0.25 

6.35 

0.16 

3.94 

19002-0034 

BB-5277 

0.25 

6.35 

0.16 

3.94 

19002-0037 

BB-5281 

0.25 

6.35 

0.16 

3.94 

19002-0040 

BB-5287 

0.25 

6.35 

0.16 

3.94 

19002-0042 

BB-5289 

0.25 

6.35 

0.16 

3.94 

19277-0005 

BB-5263-LIF 

0.25 

6.35 

0.16 

3.94 

Summary of Contents for Avikrimp AT 5762

Page 1: ...0001 AT 200 either hand held or with optional bench adapter 19078 0307 ATBA and foot switch Testing Mechanical The tensile test or pull test is a means of evaluating the mechanical properties of the crimped connections The following charts show the UL specifications for various wire sizes The tensile strength is shown in pounds and indicates the minimum acceptable force to break or separate the te...

Page 2: ...nd should butt against the wire stop stamped into each terminal See Figure 2 and 3 Cycle the tool 4 Remove the crimp and inspect for proper crimp location and check for insulation closure Molex offers a Crimp Inspection Handbook for closed barrel industrial product See our website or contact your sales engineer 5 If the insulation part of the crimp needs to be adjusted first loosen the M4 screw on...

Page 3: ...not in use store the tool in a clean dry area Tool Calibration A Certificate of Calibration see last page was supplied with the tool To recalibrate this tool pin gauge measurements should be taken in each conductor nest and compared to this chart The tool should be lubricated prior to recalibration to ensure consistent measurements Nest Color Code Wire Range X Dimension Conductor Crimp Crimp Inspe...

Page 4: ...l Head 1 2 64001 0475 Locator Assembly 1 3 64001 1170 Tooling Kit 1 Tooling Kit Only 4 64001 1102 Conductor Punch 1 5 64001 1101 Conductor Anvil 1 6 64001 1104 Insulation Punch 1 7 64001 1103 Insulation Anvil 1 8 N A 4mm Diameter by 5 0mm Long Roll Pins 2 9 N A 10 32 by 5 16 Long Cup Pt Set Screw 1 Available from an Industrial supply company such as MSC 1 800 645 7270 3 2 1 Figure 5 M4 LOCKNUT W H...

Page 5: ...s List Continued Item Order No Description Quantity 64005 0000 Basic Air Tool Head Figure 6 1 64005 0103 Nose Guard 1 2 64000 0077 Repair Kit Springs Rods Pivots Rings and Washers 1 3 N A M4 by 12 Long Freedrive Pan Head Screw 1 4 N A M4 by 30 Long Freedrive Pan Head Screw 1 5 N A 3 16 by 3 8 Long Dowel Pin 1 Available from an Industrial supply company such as MSC 1 800 645 7270 ...

Page 6: ...l Eng Number___________________ Tool Revision______________________ Serial Number_____________________ Date of Manufacture Pin Gauge of Conductor Nest Nests or Slug height if the nest is the F Crimp style Range Conductor Nest 1 ____________ Actual ____________ Technician _______________________ Date of Calibration __________________ Calibration should be done every 5 000 cycles or 3 months Tools s...

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