background image

AT-5763 Air Crimp Head Tool 

Doc. No: ATS-640053000 

Release Date: 05-29-03 

UNCONTROLLED COPY

 

Page 1 of 6 

Revision: C 

Revision Date: 03-10-05 

Air Powered 

Crimp Tool Head 

Avikrimp

 

 

 

Application Tooling 

Specification Sheet

 

Order No. 64005-3000 

Engineering No. AT 5763

 

 

FEATURES 

 

 

Quick change tool head for the 19279-0001 (AT-200) 

 

Tooling kit is interchangeable with other kits in the 64001 and 64003 Series 

 

A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position 

 

Insulation crimp adjustment allows a precise insulation crimp.  To meet or exceed the requirements of UL, 
CSA and Military Class II 

 

Pneumatic powered crimp tools help reduce fatigue and discomfort from repetitive manual crimping. 

 

Single color-coded crimp pocket eliminates the possibility of using the wrong pocket 

 

SCOPE 

Products: AviKrimp™ Female Fully Insulated Quick Disconnect 10–12 AWG (Expanded Flare and Oval Barrel).  
This tool head is intended for use in the 19279-0001 (AT-200) either hand held or with optional bench adapter 
19078-0307 (ATBA) and foot switch. 
 

Testing

 

Mechanical 

The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections.  
The following charts show the UL specifications for various wire sizes.  The tensile strength is shown in pounds 
and indicates the minimum acceptable force to break or separate the terminal from the conductor. 

 

Wire Size (AWG) 

*UL - 310 

12 

70 

10 

80 

*UL – 310 – Quick Disconnects 

 
The following is a partial list of the product part numbers and their specifications that this tool is designed to run.  
We will be adding to this list and an up to date copy is available on www.molex.com. 
 

Wire Size: 10 – 12   AWG      5.00 – 3.30 mm² 

Terminal No. 

Terminal 

Eng No. (REF) 

Wire Strip Length  Insulation Diameter Max. 

In. 

mm 

In. 

mm 

19002-0044 

C-5265 

.310 

7.94 

.250 

6.22 

 

Summary of Contents for Avikrimp 64005-3000

Page 1: ...cket SCOPE Products AviKrimp Female Fully Insulated Quick Disconnect 10 12 AWG Expanded Flare and Oval Barrel This tool head is intended for use in the 19279 0001 AT 200 either hand held or with optional bench adapter 19078 0307 ATBA and foot switch Testing Mechanical The tensile test or pull test is a means of evaluating the mechanical properties of the crimped connections The following charts sh...

Page 2: ...es end should butt against the wire stop stamped into each terminal See Figure 2 and 3 Cycle the tool 4 Remove the crimp and inspect for proper crimp location and check for insulation closure Molex offers a Crimp Inspection Handbook for closed barrel industrial product See our website or contact your sales engineer 5 If the insulation part of the crimp needs to be adjusted first loosen the M4 scre...

Page 3: ...n use store the tool in a clean dry area Tool Calibration A Certificate of Calibration see last page was supplied with the tool To recalibrate this tool pin gauge measurements should be taken in each conductor nest and compared to this chart The tool should be lubricated prior to recalibration to ensure consistent measurements Nest Color Code Wire Range X Dimension Conductor Crimp Crimp Inspection...

Page 4: ...tion Quantity 64005 3000 Crimp Tool Head Figure 5 1 64005 0000 Basic Air Tool Head 1 2 64001 3075 Locator Assembly 1 3 64001 3070 Tooling Kit 1 Tooling Kit Only 4 64001 3002 Conductor Punch 1 5 64001 3001 Conductor Anvil 1 6 64001 3004 Insulation Punch 1 7 64001 3003 Insulation Anvil 1 8 N A 4 mm Dia by 5 0 mm Long Roll Pins 2 9 N A 10 32 by 5 16 Long Cup Pt Set Screw 1 Available from an Industria...

Page 5: ...s List Continued Item Order No Description Quantity 64005 0000 Basic Air Tool Head Figure 6 1 64005 0103 Nose Guard 1 2 64000 0077 Repair Kit Springs Rods Pivots Rings and Washers 1 3 N A M4 by 12 Long Freedrive Pan Head Screw 1 4 N A M4 by 30 Long Freedrive Pan Head Screw 1 5 N A 3 16 by 3 8 Long Dowel Pin 1 Available from an Industrial supply company such as MSC 1 800 645 7270 ...

Page 6: ...ol Eng Number___________________ Tool Revision______________________ Serial Number_____________________ Date of Manufacture Pin Gauge of Conductor Nest Nests or Slug height if the nest is the F Crimp style Range Conductor Nest 1 ____________ Actual ____________ Technician _______________________ Date of Calibration __________________ Calibration should be done every 5 000 cycles or 3 months Tools ...

Reviews: