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Air Head Crimp Tool for InsulKrimp™ Piggyback QD 

Doc. No: ATS-640056200 

Release Date: 09-19-06 

UNCONTROLLED COPY

 

Page 1 of 7 

Revision: C 

Revision Date: 10-07-14 

Air Powered 

Crimp Tool Head 

Insulkrimp

 

 

 

Application Tooling 

Specification Sheet

 

Order No. 64005-6200

 

 

FEATURES 

 

 

Quick-change tool head for the 19279-0001 (AT-200) 

 

Tooling kit is interchangeable with other kits in the 64001 and 64003 Series 

 

A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position for each of 

the three nests 

 

Insulation crimp adjustment allows a precise insulation crimp.  To meet or exceed the requirements of UL, 
CSA and Military Class II 

 

3-nested tool eliminates the need for additional tools 

 

Pneumatic powered crimp tools help reduce fatigue and discomfort from repetitive manual crimping 

 

SCOPE 

 

Products:  InsulKrimp™ Piggyback Quick Disconnect 10 - 22 AWG.  This tool head is intended for use in the 
19279-0001 (AT-200) either hand held or with optional bench adapter 19078-0307 (ATBA) and foot switch. 
 

Testing

 

Mechanical 

The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections.  
The following charts show the UL specifications for various wire sizes.  The tensile strength is shown in 
pounds.  It indicates the minimum acceptable force to break or separate the terminal from the conductor. 

 

Wire Size (AWG)  *UL - 310 

22 

20 

13 

18 

20 

16 

30 

14 

50 

12 

70 

10 

80 

 

*UL – 310 – Quick Disconnects 

 

The following is a partial list of the product part numbers and their specifications that this tool is designed to 
run.  We will be adding to this list and an up to date copy is available on www.molex.com. 

Summary of Contents for 64005-6200

Page 1: ... powered crimp tools help reduce fatigue and discomfort from repetitive manual crimping SCOPE Products InsulKrimp Piggyback Quick Disconnect 10 22 AWG This tool head is intended for use in the 19279 0001 AT 200 either hand held or with optional bench adapter 19078 0307 ATBA and foot switch Testing Mechanical The tensile test or pull test is a means of evaluating the mechanical properties of the cr...

Page 2: ...r to the instruction manual for the 19279 0001 AT 200 for mounting this crimp tool head Crimping Terminals 1 Push the terminal onto the tab locator all the way to the stop in the proper color coded nest The male tab of the terminal should be up See Figure 1 2 The height of the locator may need to be adjusted when changing from one terminal size to another To do this loosen the locator lock nut See...

Page 3: ...locator make sure the seam of the terminal is oriented up or down in the tool if using unbrazed product as this will provide higher pull force values Maintenance It is recommended that each operator of the tool be made aware of and responsible for the following maintenance steps 1 Remove dust moisture and other contaminants with a clean brush or soft lint free cloth 2 Do not use any abrasive mater...

Page 4: ...an Go No Go Red 18 22 0 35 0 80 080 076 084 N A Blue 14 16 1 30 2 00 098 094 102 N A Yellow 10 12 3 30 5 00 140 136 146 N A CAUTION Repetitive use of this tool should be avoided Warranty This tool is for electrical terminal crimping purposes only This tool is made of the best quality materials All vital components are long life tested All tools are warranted to be free of manufacturing defects for...

Page 5: ...escription Quantity 64005 6200 Crimp Tool Head Figure 5 1 64005 0000 Basic Air Tool Head 1 2 64001 6275 Locator Assembly 1 3 64001 6270 Tooling Kit 1 Tooling Kit Only 4 64001 6201 Conductor Punch 1 5 64001 62022 Conductor Anvil 1 6 64001 6203 Insulation Punch 1 7 64001 6204 Insulation Anvil 1 8 N A 4mm Diameter by 5 0mm Long Roll Pins 2 9 N A 10 32 by 5 16 Long Cup Point Set Screw 1 Available from...

Page 6: ...2 2 2 Parts List Continued Item Order No Description Quantity 64005 0000 Basic Air Tool Head Figure 6 1 64005 0103 Nose Guard 1 2 64000 0077 Repair Kit Springs Rods Pivots Rings and Washers 1 3 N A M4 by 12 Long Freedrive Pan Head Screw 1 4 N A M4 by 30 Long Freedrive Pan Head Screw 1 5 N A 3 16 by 3 8 Long Dowel Pin 1 Available from an industrial supply company such as MSC 1 800 645 7270 ...

Page 7: ...___________ Serial Number_____________________ Date of Manufacture Pin Gauge of Conductor Nest Nests or Slug height if the nest is the F Crimp style Range Conductor Nest 1 ____________ Actual ____________ Range Conductor Nest 2 ____________ Actual ____________ Range Conductor Nest 3 ____________ Actual ____________ Technician _______________________ Date of Calibration __________________ Calibrati...

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