background image

Tool Kit for AviKrimp

 Fully Insulated and-Insulated Quick Disconnect Flags 

Doc No: ATS-6400188HM  Release Date: 04-08-15 

UNCONTROLLED COPY

 

Page 1 of 9 

Revision: B 

Revision Date: 06-17-15 

 

 

 

Application Tooling 

Specification Sheet

 

Tool Kit 

Order No. 64001-8870 

Hand Crimp Tool 

Order No. 64001-8800

 

 

FEATURES 

 

A full cycle ratcheting hand tool ensures complete crimps 

 

Ergonomically designed soft handles 

 

Precisely designed crimping profiles with simple contact positioning 

 

Easy handling due to outstanding force ratio 

 

Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed 
into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool. 

 

Many different Tool kits can be used with a single Battery Powered Tool. 

 

SCOPE 

Products: AviKrimp

 Fully Insulated and-Insulated Quick Disconnect Flags 10-12 AWG. 

 

Testing 

Mechanical 

The tensile test or pull test is a means of evaluating the mechanical properties of the crimped connections.  The 
following chart shows the UL specifications for various wire sizes.  The tensile strength is shown in pounds and 
indicates the minimum acceptable force to break or separate the terminal from the conductor. 

 

Wire Size (AWG) 

*UL - 310 

12 

70 

10 

80 

*UL – 310 – Quick Disconnects 

 

CONDITIONS: 

 
The following is a partial list of the product part numbers and their specifications that this tool is designed to 

crimp.  We will be adding to this list and an up to date copy is available on www.molex.com. 
 

Wire Size: 10 – 12 AWG  5.00 – 3.30 mm² 

Terminal No.  Terminal Eng. No. (REF) 

Wire Strip Length  Insulation Diameter Maximum 

In. 

mm 

In. 

mm 

19006-0019 

C-5211 

.344 

8.73 

.245 

6.22 

19007-0040 

C-2211 

.344 

8.73 

.260 

6.60 

19007-0082 

C-2211V 

.344 

8.73 

.260 

6.60 

TYPE 4C 

Summary of Contents for 64001-8800

Page 1: ...owered Tool SCOPE Products AviKrimp Fully Insulated and Insulated Quick Disconnect Flags 10 12 AWG Testing Mechanical The tensile test or pull test is a means of evaluating the mechanical properties of the crimped connections The following chart shows the UL specifications for various wire sizes The tensile strength is shown in pounds and indicates the minimum acceptable force to break or separate...

Page 2: ...olex terminals listed above with this tool Do not crimp hardened objects as damage can occur to the tool or die INSTALLATION To install the Tool Kit into the Power Crimp Head follow the steps below Anvils and Punches Installation 1 Insert the Anvils into the bottom slots of the nest Install the M4 x 10 long BHCS and tighten in place 2 Insert the Punches into the top slots of the nest Install the M...

Page 3: ...ear the tooling Swing the terminal locator against the crimp tool and turn lock up to lock the locator Terminals may also be loaded easily while locator is up against the crimp tool and locked See Figure 3 and 4 1 Insert the terminal with the barrel into the nest and the square edge of the flag facing out Make sure the back of the flag terminal is against the locator When the locator is against th...

Page 4: ...erminal for proper crimp location Maintenance It is recommended that each operator of the tool be made aware of and responsible for the following maintenance steps 1 Remove dust moisture and other contaminants with a clean brush or soft lint free cloth 2 Do not use any abrasive materials that could damage the tool 3 Make certain all pins pivot points and bearing surfaces in the tool head are prote...

Page 5: ...ll not be applicable to altered misused or damaged tools CAUTION Molex crimp specifications are valid only when used with Molex terminals and tooling CAUTIONS 1 Manually powered hand tools are intended for low volume or field repair This tool is NOT intended for production use Repetitive use of this tool should be avoided 2 Insulated rubber handles are not protection against electrical shock 3 Wea...

Page 6: ...imp Head 11 Applications for the Tool Kit Hand Crimp Tool Battery Powered Tool Figure 10 Figure 11 WARNING NEVER operate service install tool kits or adjust the Power Crimp Head without proper instruction and without first reading and understanding the instructions in the proper Manual or Specification Sheet See Chart above for the correct Manual or Specification Sheet WARNING NEVER install toolin...

Page 7: ...ision B Revision Date 06 17 15 RATCHET RELEASE SCREW Figure 12 M4 X 8mm LONG BHCS 2 1 3 M4 X 18mm LONG BHCS M4 X 10mm LONG BHCS 2 4 WITH TOOL KIT LOCATOR ONLY HAND TOOL PARTS LIST Item Number Order Number Description Quantity 1 63810 1000 Hand Crimp Frame Long 1 2 64001 8870 Tool Kit with Locator 1 3 63811 4773 Locator Base 1 4 64001 8875 Locator REF ...

Page 8: ...e Date 04 08 15 UNCONTROLLED COPY Page 8 of 9 Revision B Revision Date 06 17 15 Figure 11 1 2 2 M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS 1 POWER HEAD PARTS LIST Item Order No Engineering No Description Quantity 1 63816 0300 63816 0300 Power Crimp Head 1 2 64001 8870 64003 1570 Tool Kit 1 ...

Page 9: ...______________ Serial Number ___________________ Date of Manufacture__________________ Handle Load Range at 1 inch from the Tips ______________ Actual _____________ Pin Gauge of Conductor Nest Nests or Slug height if the nest is the F Crimp style Range Conductor Nest ____________ Actual ______________ Technician ______________ Date of Calibration ______________ Calibration should be done every 5 0...

Reviews: