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Hand Crimp Tool for Micro-Fit 3.0 Crimp Terminals 

Doc. No: ATS-638280200  Release Date: 03-15-16 

UNCONTROLLED COPY

 

Page 1 of 7 

Revision: C 

Revision Date: 06-18-19 

CONDUCTOR 

BRUSH 

STRIP LENGTH 

CONDUCTOR 

CRIMP 

CUT-OFF 

TAB 

BELL 

MOUTH 

BEND UP 

TWIST 

ROLL 

BEND 

DOWN 

SEAM 

INSULATION 

CRIMP 

 

 

Application Tooling Specification 

 

FEATURES 

 

 

A full cycle ratcheting hand tool ensures complete crimps 

 

Ergonomic soft grip handles for comfortable crimping 

 

A precision user-friendly terminal locator with wire stop holds terminals in the proper crimping 
position 

 

Dies and locator from this tool can be used in the Battery Powered Tool Order No. 63816-0270 
(110 V) or 63816-0280 (220 V) with the use of the 63816-0800 Crimp Head 

 

Many different tool kits can be used with a single Battery Powered Crimp Tool 

 

This tool is IPC/WHMA A-620 Class 2 compliant (see Scope table) 

 

This tool is RoHS compliant; however, RoHS compliance is not required 

 

SCOPE 

 

Products:

 Micro-Fit 3.0 Crimp Terminals, 0.75mm

2

 and 18 AWG (UL1061) wires. 

 

Terminal 

Series No. 

Terminal 

Order No. 

Wire Size 

Insulation Diameter 

Strip Length 

IPC/WHMA-A-620 (1) 

Terminal (2) 

AWG  mm² 

mm 

In. 

mm 

In. 

mm 

In. 

43030 

43030-0038 

18 

0.75 

1.60-1.85 

.063-.073 

0.90-1.85  .035-.073  2.54-2.92  .100-.115 

43031 

 

(3)

 

43031-0021 
43031-0022 
43031-0023 

45807 

45807-0003 

18 

— 

45807-0005 

203951 

203951-0001 

18 

— 

Insulation Diameter Notes 

(1) Insulation OD range for optimum (IPC/WHMA-A-620 Class 2) insulation crimps 
(2) Insulation OD range for the terminal product design 

 

Terminal Locator Note 

(3) Separate terminal locator is needed for 43031 series (see page 2). If locator is missing it can be ordered (see page 7) 

 

DEFINITION OF TERMS 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

 

Order Number 

63828-0200 

Type 4D 

Summary of Contents for 63828-0200

Page 1: ... kits can be used with a single Battery Powered Crimp Tool This tool is IPC WHMA A 620 Class 2 compliant see Scope table This tool is RoHS compliant however RoHS compliance is not required SCOPE Products Micro Fit 3 0 Crimp Terminals 0 75mm2 and 18 AWG UL1061 wires Terminal Series No Terminal Order No Wire Size Insulation Diameter Strip Length IPC WHMA A 620 1 Terminal 2 AWG mm mm In mm In mm In 4...

Page 2: ...ension provided is approximate because of the wide range of wires conductor stranding insulation diameter and insulation hardness 2 An occasional conductor crimp height measurement should be performed It must lie between the minimum and maximum crimp height specification 3 Pull force should be measured with no influence from the insulation crimp To ensure this strip the wire long enough so the ter...

Page 3: ... charts 2 Make sure the center of the locator is in the down position With the locator attached push the locator button on the back of the hand tool to bring the locator forward through the tooling See Figure 2 3 While holding the locator button in load the terminal into the proper nest opening in the locator based on the wire gauge or terminal type markings on the hand tool See Figure 3 4 Release...

Page 4: ...pull away from the hand tool The top locator hooks should slip out of the top slots easily See Figure 7A 4 To reinstall the new locator make sure the hand tool is in the open position 5 Press the red insert down as far as it will go as shown in Figure 7B 6 Holding onto the lower part of the locator with your thumb and index finger insert the locator s top hooks into the hand tool s top slots 7 Rot...

Page 5: ... protected with a thin coat of high quality machine oil Do not oil excessively The tool was engineered for durability but like any other equipment it needs cleaning and lubrication for a maximum service life of trouble free crimping Light oil such as 30 weight automotive oil used at the oil points every 5 000 crimps or 3 months will significantly enhance the tool life See Figure 10 4 Wipe excess o...

Page 6: ...s for a period of 30 days Should such a defect occur Molex will repair or exchange the tool free of charge This repair or exchange will not be applicable to altered misused or damaged tools This tool is designed for hand use only Any clamping fixturing or use of handle extensions voids this warranty CAUTION Molex crimp specifications are valid only when used with Molex terminals and tooling CAUTIO...

Page 7: ...l Figure 13 1 63828 0275 Locator Assembly Red 1 1 63828 0276 Locator Assembly Yellow 1 2 63810 0104 Spring Return 1 3 63810 0105 Spring Ratchet 1 Application Tooling Support Phone 402 458 TOOL 8665 E Mail applicationtooling molex com Website www molex com applicationtooling Molex is a registered trademark of Molex LLC in the United States of America and may be registered in other countries all oth...

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