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Hand Crimp Tool: for Quick Disconnect, High Reliability Terminal (HRT) 

Doc No: ATS-6382363HM 

Release Date: 09-16-10 

UNCONTROLLED COPY

 

Page 1 of 6 

Revision: B 

Revision Date: 10-14-10 

TYPE 4A 

INSULATION 

CRIMP 

SEE NOTE 

BRUSH 

STRIP 

LENGTH 

TERMINAL 

STRIP 

CONDUCTOR 

CRIMP HEIGHT 

CUT-OFF 

TAB 

SEAM 

BELL MOUTH 

WIRE 

 

 

 

Application Tooling 

Specification Sheet

 

Modular Crimp Head 

Order No. 63823-6370

 

Hand Crimp Tool 

Order No. 63823-6300

 

 

FEATURES 

 

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A full cycle ratcheting hand tool ensures complete crimps 

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Ergonomically designed soft handles 

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Precisely designed crimping profiles with simple contact positioning 

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Easy handling due to outstanding force ratio 

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Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100, 
accompanied by Air Powered Crimp Adapter (Order No. 63816-0700). 

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Can also be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63816-0250 (220 V), 
accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600). 

 

SCOPE 

Products: Quick Disconnect, High Reliability Terminal (HRT), Female for 0.50-1.00mm² Wire. 

 

Terminal Series No. 

Terminal Order No. 

Wire Size 

Insulation Diameter 

Strip Length 

Reel Form Only  

mm² / AWG 

mm 

In. 

mm 

In. 

94512 

94512-0100  94512-0101 

0.50 

2.60 Max  .102 Max  5.30-6.30  .209-.248 

0.75 
1.00 

Customer to cut off terminal from reel: 0.20mm (.008”) maximum Cut-off Tab. 

See crimp specification for the individual Insulation Diameter. 

 

DEFINITION OF TERMS 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for 63823-6370

Page 1: ...Easy handling due to outstanding force ratio Modular Crimp Head is removable and can be use in the Air Powered Tool Order No 63816 0100 accompanied by Air Powered Crimp Adapter Order No 63816 0700 Can also be used in the Battery Powered Tool Order No 63816 0200 110 V or 63816 0250 220 V accompanied by Battery Powered Crimp Adapter Order No 63816 0600 SCOPE Products Quick Disconnect High Reliabilit...

Page 2: ...ce Minimum Height Ref Width Ref mm2 mm In mm In N Lb 94512 0 50 2 90 114 3 50 138 78 45 17 64 0 75 3 10 122 3 50 138 117 68 26 46 1 00 3 10 122 3 50 138 156 91 35 27 Tool Qualification Notes 1 Pull Force should be measured with no influence from the insulation crimp 2 The above specifications are guidelines to an optimum crimp OPERATION Open the tool by squeezing the handles together at the end of...

Page 3: ...al characteristics of an application 5 When tool is not in use keep the handles closed to prevent objects from becoming lodged in the crimping dies and store the tool in a clean dry area Miscrimps or Jams Should this tool ever become stuck or jammed in a partially closed position Do Not force the handles open or closed The tool will open easily by lifting the ratchet release lever See Figure 6 War...

Page 4: ...rce is measured with no influence from the insulation crimp The insulation should be stripped long 1 2 in so the insulation grips on the terminal do not grip the wire insulation or the conductor Refer to Molex Quality Crimping Handbook 63800 0029 for additional information on crimping and crimp testing 6 Molex does not certify crimp hand tools CAUTION Molex crimp specifications are valid only when...

Page 5: ...mp Head Modular Crimp Head Order No Tool Order no Tool Description Adapter Order No Adapter Description Figure No 63823 6370 63816 0000 Hand Crimp Frame Short N A N A 3 63816 0050 Hand Crimp Frame Long N A N A 3 63816 0200 Battery Power Tool 110 V 63816 0600 Battery Power Crimp Adapter 4 63816 0250 Battery Power Tool 220 V 63816 0600 Battery Power Crimp Adapter 4 63816 0100 Air Power Tool 63816 07...

Page 6: ...0 RATCHET RELEASE LEVER HANDLE SPRING CRIMPING SPRING 2 3 6 4 Figure 6 2 5 1 M4 X 14mm LONG BHCS PARTS LIST Hand Crimp Tool 63823 6300 Item Order Number Description Quantity 1 63823 6370 Modular Crimp Head 1 2 63816 0050 Hand Crimp Frame Long 1 3 63823 6375 Locator 1 4 63816 0001 Locking Pin 2 5 63600 0525 Handle Spring 1 6 63600 0520 Crimping Spring 2 http www molex com ...

Page 7: ... 37 CT150 2 D02 CT150 4 LY2 CT150 6 RH07 M322 63484 3701 63800 0140 63800 8355 63811 3275 63811 3376 63811 6375 63811 6475 63811 7875 63811 8175 63811 8875 63819 0475 63819 1875 63819 2875 63819 4375 63819 4475 63823 3475 63823 5175 63823 6375 63823 8375 63827 5375 64001 0975 64001 2175 64001 4175 662903 2 690142 4 690602 6 D38999 20WA98JB LC 7 1633664 2 7 22278 0 7 22280 5 7 240641 3 762637 1 808...

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