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Document #107-00092-001 Dec, 2013

MIYACHI AMERICA CORPORATION

The World Leader in Hermetic Sealing Systems

AX5000

Operational

Manual

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Summary of Contents for AX5000

Page 1: ...0 Document 107 00092 001 Dec 2013 MIYACHI AMERICA CORPORATION The World Leader in Hermetic Sealing Systems AX5000 Operational Manual ...

Page 2: ...rovia CA 91017 Phone 626 303 5676 Fax 626 359 7930 R E V I S I O N R E C O R D Rev ECO Date Basis of Revision 001 None December 2010 None Original edition 002 None March 2011 Add possible faulty component to Error Table 003 None November 2011 Add new graphics 004 None December 2013 Update company name ...

Page 3: ...tions for improving this manual please contact Miyachi America Corporation 1820 S Myrtle Ave Monrovia CA 91017 Phone 626 303 5676 Fax 626 359 7930 NOTICE Miyachi America may be released from all warranty obligations if repairs or modifications are made by persons other than its own service personnel or its authorized representatives unless such repairs or modifications are specifically authorized ...

Page 4: ...EATE A NEW PUMP DOWN SCHEDULE 13 EDIT AN EXISTING PUMP DOWN SCHEDULE 14 DELETE AN EXISTING PUMP DOWN SCHEDULE 14 ENVIRONMENT SETTINGS 15 ENVIRONMENT PRESSURE SETTINGS 15 MOISTURE SETTINGS 16 OXYGEN SETTINGS 16 HELIUM SETTINGS 17 CHAMBER SETTINGS 17 GRAPHICAL DATA DISPLAY 18 VIEW REAL TIME GRAPH DATA 18 VIEW HISTORY GRAPH DATA 19 EXPORT TO CSV FORMAT 19 BATCH REPORT 20 BATCH REPORT 20 BATCH SETTING...

Page 5: ... Wait for the computer to shut down De energize the system by turning off the CB1 main circuit breaker Next turn on the computer power and log on to the system Running the GLOVEBOX Start the GLOVEBOX application Double click the GloveBox icon on the desktop to start up the GLOVEBOX user interface The Login Window will be presented see Figure 1 Login Screen Log in using your assigned username and p...

Page 6: ...ow If the communications with the Galil controller and the oven temperature controllers are established successfully these parameters are updated dynamically In addition the environment enclosure purging status on or off the left and right chamber working statuses Pumping Down Backfilling or Standby the chamber cleanness status clean or need pump down and the inner outer door statuses open or clos...

Page 7: ...on is open If the inner door is closed a graphical line is in the lower position to the right of the graphical pressure level If the inner door is not closed then the graphical line is above the lower position Run an oven Schedule When the GLOVEBOX program is started as mentioned previously the oven temperature controllers are turned on and are put in the standby mode The left or right oven can be...

Page 8: ...t the completion of the oven schedule the operator is allowed to open the oven s inner door to pass the parts in the oven to the enclosure Access to the outer door is allowed only after the inner door is opened at least once at the completion of an oven schedule If the oven is stopped prematurely by pressing the Stop Oven button then access to either the inner door or the outer door is allowed Cre...

Page 9: ... the types of oven there are usually 3 5 heating zones OverTemp SP Abort can be set to a certain temperature where the oven schedule will abort if the oven temperature overshoots by the amount of the temperature value To disable this feature simply put 0 as the temperature value Check the Batch Log to generate batch report for the selected schedule Oven Assignment determines which oven can use the...

Page 10: ...le can be removed deleted or edited and a new segment can also be added to the schedule using the Remove Edit and Add buttons After you have made all the desired changes click the SAVE button located at the bottom of the Pump Down and Oven Settings USER INTERFACE SCREEN to save the changes to the oven schedule Click the Save As button to generate a new schedule using with the parameters of the cur...

Page 11: ...ment at the selected segment position and push the selected segment one position lower in the schedule If no segment is selected before clicking the Add button the new segment will be appended at the end of the schedule Clicking the Add button opens the following Add New Segment Dialog box Figure 6 Add New Segment ...

Page 12: ...creen Select the numeric up down control or the drop down list desired and use the middle mouse button or the keyboard or the up and down arrow of the control to change the value for that parameter Then click the OK button to end the segment editing Please note that changing the segment number will move the segment up or down in the schedule Delete an Existing Segment Select the segment to be remo...

Page 13: ...egment as described in the previous sections Important Save Schedule After Entry of 500 New Schedule Steps The Microsoft Windows XP Operating System has a memory limitation The user should execute the following steps when entering a schedule with a large number of steps After entering 500 schedule steps user must save the schedule close the Schedule Edit Screen and then reopen the Schedule Edit Sc...

Page 14: ...ion from the time that the chamber vacuum level reaches the preset vacuum set point to the time when a subsequent backfill starts Figure 9 Example Pump Down Schedule Create a New Pump Down Schedule Pump Down schedules are created and edited using a visual schedule editor Figure 4 The visual schedule editor is accessed by clicking the GloveBox main window menu and select Pump Down and Oven Settings...

Page 15: ...R INTERFACE SCREEN Then change the schedule parameter as necessary and click the Save button to save the changes to the GLOVEBOX database Delete an Existing Pump Down Schedule To delete an existing pump down schedule in the GLOVEBOX database highlight the schedule in the Pump Down Schedule list box and click the Delete button A dialog box shows up asking you if you are sure to delete this pump dow...

Page 16: ...red in the GLOVEBOX database and downloaded to the controller when the GLOVEBOX program is started or when the settings are updated To update these settings enter the new values in the desired fields and then press the OK button The following is a description of these parameters Environment Pressure Settings Control Capability The GloveBox maintains an over pressure condition inside the GloveBox H...

Page 17: ...s the user from entering moisture purge settings that do not follow this sequence to ensure the smooth operation of the system Oxygen Settings Note An optional oxygen analyzer needs to be installed for these parameters to be active Alarm Level The color of the Oxygen alarm turns red when the Oxygen level in the enclosure exceeds this setting and turns back to green when Oxygen level drops below th...

Page 18: ... enclosure drops below this setting to stop production equipment such as a seam welder from conducting further operation under the unfavorable condition Chamber Settings The current system oven interchange chamber settings can be viewed by clicking the GloveBox menu from the GLOVEBOX main window and selecting the Chamber Settings menu item The following is an example Chamber Setting screen Figure ...

Page 19: ...the GLOVEBOX graph data viewer To access the GLOVEBOX Graph data viewer select the Graph Data item from the File menu of the GLOVEBOX main window The following is a graph data viewer screen Figure 13 The GLOVEBOX Graph Data Viewer Screen View Real Time Graph Data To view the current process parameters in real time click the Real Time button and the environment pressure parameter will be displayed ...

Page 20: ...f interest The entire graph data for the selected date will be displayed Please note that today s graph data can also be accessed this way A static graph of today s data will be displayed if today s date is selected from the Year Month and Date list boxes Export to CSV Format The graph data can be exported to CSV format by pressing the Export to CSV button CSV format is the comma separated value f...

Page 21: ... the Batch Log Report Viewer as displayed below The average standard deviation maximum time at maximum minimum and time at minimum temperature and pressure are recorded for each segment Use the menu on the top to navigate between pages The report can also be printed if a printer is installed on the computer Use the export report button to save the report as pdf file Use the Delete Report button on...

Page 22: ...rt that can be stored When the maximum number of files is reached and a new report is created the oldest report will be automatically deleted Log Interval determines the time interval the data is being logged Figure 15 Batch Setting Screen Version Figure 16 Version On the glovebox software main menu click on Help and Version to display the version number of the currently installed software ...

Page 23: ...22 Document 107 00092 001 Dec 2013 Using the Login Administrator Password Administration Figure 14 Main Screen The Logon menu contains four options 1_ Add User 2_ Edit User 3_ Change User 4_ Delete User ...

Page 24: ...d User screen Figure 15 is filled in and the OK button is clicked the SM8500 application will search for any match in database If a match is found the user must enter another name which is unique to the application An Administrator can create High Level Access users and Operator users A High Level Access user can only create Operator users Once a new user is added the Administrator or High Level A...

Page 25: ...ument 107 00092 001 24 Edit User The User ID and Password can be edited changed by using the Add Edit User Screen Figure 15 The access privileges can also be changed Figure 16 User access privilege choices ...

Page 26: ... a different username the user should select Change User from the User pulldown menu on the main screen Then the user will select the desired username from the list of users To complete the change in user the user must enter the User ID and User Password to logon under new selected user Figure 18 User Login Screen ...

Page 27: ...er cannot delete a different Administrator user 2 An Administrator user can delete High Level Access or Operator users 3 A High Level Access user cannot delete any user Figure 19 User Delete selection Screen Select the user to be deleted After deletion the user cannot be restored Click this button to delete the selected user from the list ...

Page 28: ...mation in a format that can be accessed by the GloveBox program The information gathered includes oven interchange chamber settings and environment analyzer and welder settings The following is a GloveBox Configurator screen Figure 11 Figure 11 The GENERATION GloveBox Configurator Screen The GENERATION GloveBox program uses the configuration information gathered from this configurator to hide or d...

Page 29: ...osition is Right and the number increment for every consecutive oven Vacuum Timeout The maximum time duration allowed for a vacuum process to reach the specified process value Temp SP C The maximum temperature of the oven Set to either 200C or 300C Backfill Timeout The maximum time duration allowed for a backfill process to reach the specified process value Door Open Press The pressure threshold f...

Page 30: ...ft inner door is open Please close it Oven cannot be started with inner door open Please close the inner door and re start the oven none Left outer door is open Please close it Oven cannot be started with outer door open Please close the outer door and re start the oven none Schedule xxx already exists Please use a different name Use a different oven schedule name none Left oven is on all Left ove...

Page 31: ...ase the door open pressure vacuum sensor backfill solenoid galil controller galil output card or analog card Right Chamber Backfill Failed The door open pressure was not reached in the allotted time Check for insufficient pressure or no pressure into environmental gas supply Decrease the door open pressure vacuum sensor backfill solenoid galil controller galil output card or analog card Close Left...

Page 32: ...eck the connection to the measuring device Check the analog output of the measuring device moisture monitor or sensor galil controller or galil analog card Oxygen Level Reading Error The value is out of bounds Check the connection to the measuring device Check the analog output of the measuring device oxygen monitor or sensor galil controller or galil analog card Left Vacuum Pressure Reading Error...

Page 33: ...TPUT 33 1 IOM 70508 DIGITAL LEFT OUTER DOOR SOLENOID OUTPUT 34 2 IOM 70508 DIGITAL LEFT CHAMBER BACKFILL SOLENOID OUTPUT 35 3 IOM 70508 DIGITAL LEFT VACUUM PUMP CONTROL OUTPUT 36 4 IOM 70508 DIGITAL LEFT INNER DOOR PUSH SOLENOID OUTPUT 37 5 IOM 70508 DIGITAL COOLANT RECIRCULATOR CONTROL OUTPUT 38 6 IOM 70508 DIGITAL LEFT TEMP CONTROLLER POWER UP OUTPUT 39 7 IOM 70508 DIGITAL ENCLOSURE PRESSURE TRA...

Page 34: ... 14 IOM 70016 DIGITAL NOT USED INPUT 143 15 IOM 70016 DIGITAL HELIUM FILL SOLENOID OUTPUT 160 0 IOM 70508 DIGITAL TOOLING INNER DOOR SOLENOID OUTPUT 161 1 IOM 70508 DIGITAL TOOLING OUTER DOOR SOLENOID OUTPUT 162 2 IOM 70508 DIGITAL TOOLING INTERCHANGE BACKFILL SOLENOID OUTPUT 163 3 IOM 70508 DIGITAL TOOLING INTERCHANGE VACUUM PUMP OUTPUT 164 4 IOM 70508 DIGITAL NOT USED OUTPUT 165 5 IOM 70508 DIGI...

Page 35: ...oor push solenoid coolant recirculator control left temp controller power up enclosure gas outlet solenoid right inner door travel solenoid right outer door solenoid right chamber backfill solenoid right vacuum pump control right inner door push solenoid enclosure over pressure solenoid right temp controller power up helium fill solenoid tooling inner door solenoid tooling outer door solenoid tool...

Page 36: ...lyzer signal left chamber vacuum signal right chamber vacuum signal enclosure helium analyzer signal tooling interchange vacuum signal not used IOM Slot 2 left chamber vacuum signal right chamber vacuum signal tooling interchange vacuum signal enclosure oxygem analyzer signal not used not used not used enclosure oxygen analyzer range ID IOM Slot 6 ...

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