Microlene UV151 Installation And Operating Instructions Manual Download

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UV24

MODELS

System

Flow Rate

(30mJ/cm

@ 95% UVT)

UV24

22.7 lpm (6 gpm)

UV57

56.8 lpm (15 gpm)

UV80

79 lpm (21 gpm)

UV151

151 lpm (40 gpm)

UV57

UV80

UV151

Please pass these instructions on to the operator of this equipment.

UV Disinfection System

Installation and

Operating Instructions

AS/NZS: 3497

Summary of Contents for UV151

Page 1: ...UVT UV24 22 7 lpm 6 gpm UV57 56 8 lpm 15 gpm UV80 79 lpm 21 gpm UV151 151 lpm 40 gpm UV57 UV80 UV151 Please pass these instructions on to the operator of this equipment UV Disinfection System Installation and Operating Instructions AS NZS 3497 ...

Page 2: ...our family will have access to safe drinking water throughout your entire home protecting from microbiological contamination This is a chemical free process which is simple in its concept and effective in its abilities to inactivate microorganisms present in the water supply Simple maintenance continuous disinfection and ultimately safe water Microlene makes it that easy These instructions are als...

Page 3: ...rollers purchased separately 14 Controller Power up Sequence 14 Controller Operational Screens Operational Screens 15 Lamp Countdown Sequence 16 Lamp Replacement UVCS Systems UV24 UV57 UV80 UV151 17 Lamp Replacement UVCXS MCXS Systems applicable to upgraded controller only 17 QR Codes 17 System Troubleshooting 18 Temperature Management Devices 20 Expansion Modules 20 Microlene Standard Output Syst...

Page 4: ...ting current not exceeding 30mA 7 Maximum working voltage of built n UV driver U OUT 250V 8 Maximum operating pressure stated in the instruction manual is 860 kPa 125 psi 9 For complete disinfection use ONLY genuine Microlene replacement parts 10 Do not operate the unit if it has any damaged or missing components 11 To avoid possible electrical shock use only with a properly grounded electrical ou...

Page 5: ...ns that the quality of your water is very important in order to ensure complete disinfection Treated water should be tested for at the least the parameters listed below If the water exceeds the listed parameters Microlene strongly recommends that appropriate pretreatment equipment be installed equipment required will depend on parameters being treated Hardness 120ppm 120 mg L if hardness level is ...

Page 6: ...g standard UVCS CONT controller UV SENSOR Optional additional purchase not included on initial purchase only compatible when used with upgraded UVCXS CONT which is purchased separately Standard Output SO Lamp Systems UV24 UV57 UV80 CONTROLLER GLOW PLUG UVCS CONT UVCXS CONT DM300016 Complete Assembly includes Teflon Plug O Ring Brass Nut GLAND NUT O RING SLEEVE SPRING QUARTZ SLEEVE CHAMBER UV LAMP ...

Page 7: ...al additional purchase not included on initial purchase only compatible when used with upgraded MCXS CONT which is purchased separately High Output HO Lamp System UV151 CONTROLLER GLOW PLUG GLAND NUT O RING SLEEVE SPRING QUARTZ SLEEVE CHAMBER UV LAMP MCS CONT MCXS CONT POWER CORD DM300016 Complete Assembly includes Teflon Plug O Ring Brass Nut MC CONT PC Australian New Zealand DM320006 DM300038 UV...

Page 8: ...ed before the UV system for a final polishing step before the water is disinfected Figure 1 Recommended POE Installation Location To facilitate lamp removal ensure there is enough space at the lamp connector end to safely remove the UV lamp and or quartz sleeve See Figure 2 The controller will require a ground fault circuit interrupter GFCI or GFI outlet and should be mounted beside or above the c...

Page 9: ... wall with screws provided The screws must anchor securely into solid wood concrete or steel structure for adequate strength Do not attempt to secure screws into drywall Figure 3a Install Chamber into clamps Figure 3b Step 4 For water supplies where the maximum flow rate is unknown a flow restrictor is recommended so that the rated flow of your particular Microlene UV Disinfection System is not ex...

Page 10: ...re purchased separately Install the UV sensor Align the flat portion so it faces the gland nut end and matches up with the half metal lip on the sensor port see Figure 6 Insert the sensor so it is fully seated and hand tighten the sensor nut Can only be used with upgraded Extra Smart Controllers purchased separately IEP Connections only on upgraded Extra Smart Controllers UVCXS CONT and or MCXS CO...

Page 11: ...h the key removed from the lamp orient it so the label is upright and facing you The key will plug into the lamp key port on the right side of the controller Figure 10 Step 13 Plug the lamp connector into the lamp Note the keying for proper alignment see Figure 9a 9b Insert the lamp connector into the gland nut and turn the connector approximately turn to lock the connector to the gland nut as in ...

Page 12: ...ve may require periodic cleaning At a minimum the quartz sleeve should be cleaned on an annual basis The following steps outline a basic cleaning procedure Step 1 If a by pass assembly is installed shut the inlet valve off to prevent water flow through the system Otherwise turn off main water inlet valve and or turn off the water pump Step 2 Disconnect power cord of UV system from electrical outle...

Page 13: ...the flat portion sensor face of the sensor with isopropyl alcohol using a clean lint free cloth Step 7 Replace sensor following step 9 from the installation section of the manual Operation Microlene UV Disinfection Systems come with a feature laden controller that incorporates both the lamp driver ballast and control features in one water tight case Four main controllers are available for the Micr...

Page 14: ... UV57 UV80 and MCXS CONT Controller for UV151 purchased separately UVCXS Series MCXS Series A full colour LCD screen provides the user with a detailed description of the system s performance in addition to providing any applicable fault messages and system diagnostics All upgraded controllers include an infinite expandability port located on the right side of the controller Simply plug in an optio...

Page 15: ... located on the front of the controller On systems with the UV monitor the system will display the same screens except the UV Intensity replaces the home screen The UV Intensity screen displays the level of UV light detected by the sensor UV intensity can be affected by poor water quality scaling on the quartz sleeve and or sensor lamp failure or lamp expiring The following screens show the UV Int...

Page 16: ...e chirp Past the zero day threshold the LED or display screen changes to solid red with a continuous buzzer UVCXS MCXS System UVCS MCS System UV24 UV57 UV80 UV151 At any point during this sequence the audible chirp or alarm can be deferred for seven days by holding the controller button down for a period of five seconds The number of deferrals used will be displayed as below Once the deferral expi...

Page 17: ...rSt1 and then beep The button can now be released the lamp countdown timer has been reset Lamp Replacement UVCXS MCXS Systems Optional Controller Upgrade purchased separately After the lamp is expired it must be replaced with the same part number as indicated on the Maintenance Parts screen or on the label on the chamber With the system powered down remove and discard the lamp key from the control...

Page 18: ...mber or on the Maintenance parts screen Low UV Intensity Remove and clean the quartz sleeve and sensor Check water quality meets requirements on page 5 and add filtration as required Replace lamp Wrong lamp or sensor installed Replace component with proper model as indicated The UV sensor is no longer communicating with the system Ensure all modules are connected properly to the system and to each...

Page 19: ...ng the device 1 Make sure there is proper length of straight piping on the inlet side of the Flowmeter As well the direction of flow is in the correct direction 2 Verify installation is correct remove any air bubbles from water supply add filtering to reduce solid particles from entering Flowmeter 3 Replace Flowmeter Warning After any hard alarm the home or facility should be disinfected Follow th...

Page 20: ...ction The long life fan is powered independently using a compact modular power adapter that operates from 90 265V 47 63Hz Order PN DM130014 Temperature Relief Valve TRV Suits UV24 UV57 UV80 UV151 On reaching a higher temperature the TRV is designed to drain a small amount of water to allow fresh cooler water to enter the system The TRV works without power and comes complete with 10 of drain line O...

Page 21: ...tact Rating is 30V 1A use 16 22 AWG Order PN DMMOD RAM SOLENOID CONNECTION MODULE Connects a NORMALLY CLOSED line voltage solenoid valve to the controller On a non monitored system the solenoid will only close on a lamp failure error On a monitored system the solenoid is closed when the UV level drops below 50 Also note that in cases where emergency use of untreated water is required the controlle...

Page 22: ...actor Dimensions 6 4 x 54 2 cm 2 5 x 21 3 6 4 x 101 6 cm 2 5 x 40 0 8 9 x 91 7 cm 3 5 x 36 1 Chamber Material 304 Stainless Steel A249 Pressure Rated Tubing Controller Dimensions 17 2 x 9 2 x 10 2 cm 6 8 x 3 6 x 4 Operating Pressure 69 860 kPa 10 125 psi Operating Water Temperature 2 40 C 36 104 F UV Monitor Available only on the upgraded controller UVCXS CONT purchased separately Solenoid Output ...

Page 23: ...Dimensions 8 9 x 103 4 cm 3 5 x 40 7 Chamber Material 316L Stainless Steel A249 Pressure Rated Tubing Controller Dimensions 21 7 x 10 8 x 10 2 cm 8 6 x 4 2 x 4 Operating Pressure 69 860 kPa 10 125 psi Operating Water Temperature 2 40 C 36 104 F UV Monitor Upgrade available for use with upgraded controller MCXS CONT NOT available on UV24 UV57 UV80 UV models Solenoid Output YES optional solenoid mod...

Page 24: ... O B Microlene s closest Distribution Facility or authorised service depot Microlene will not be liable for any costs of removal installation transportation or any other charges which may arise in connection with a warranty claim Microlene will not be liable for damage or wear to products caused by abnormal operating conditions accident abuse misuse unauthorised alteration or repair or if the prod...

Page 25: ...25 NOTES ...

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Page 28: ...roduct to the place of purchase is at your cost and is your responsibility The warranty claim will be assessed by Davey on the basis of their product knowledge and reasonable judgement and will be accepted if a relevant defect is found the warranty claim is made during the relevant warranty period and none of the excluded conditions listed above apply The customer will be notified of the warranty ...

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