Mesutronic METRON 07 C Translation Of The Original User Manual Download

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Translation of the original-

USER MANUAL

METRON 07 C, CI, SlimLine

Version: GB-MN07-M0-004

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Mode: 0

Date: 05.01.2013

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Acknowledgement:

Please read user manual before you start working on the machine!

Summary of Contents for METRON 07 C

Page 1: ...Translation of the original USER MANUAL METRON 07 C CI SlimLine Version GB MN07 M0 004 Mode 0 Date 05 01 2013 Acknowledgement Please read user manual before you start working on the machine GB...

Page 2: ......

Page 3: ...IC Team is at your disposal from Monday until Friday between 8 a m and 6 p m tel 49 9927 94 10 0 or fax 49 9927 17 32 Outside our office hours you can contact us at any time via MESUTRONIC Helpline Th...

Page 4: ...2 Index...

Page 5: ...SONNEL 13 HAZARDS RELATED TO THIS METAL DETECTION EQUIPMENT 14 ACTUATION 17 GENERAL 17 SAFETY PROCEDURES BEFORE TAKING THE DEVICE INTO OPERATION 17 ACTUATION MANUAL 18 ASSEMBLY 21 INSTALLATION GUIDELI...

Page 6: ...BLEMS 57 GENERAL 57 CONTROL UNIT MESSAGES 1 XXX 58 SENSOR UNIT MESSAGES 2 XXX 62 DISPLAY UNIT MESSAGES 3 XXX 64 MAINS SUPPLY 66 SERVICE 67 TECHNOLOGY 69 TECHNICAL DATA 69 PLUG CONFIGURATION 70 Etherne...

Page 7: ...st be adhered to The operating manual is part of the product it must be kept near to the machine and must be accessible to personnel at all times Copyright The operating manual must be treated confide...

Page 8: ...persons fitted with a cardiac pacemaker Danger of injury to hands Warning of harmful or irritant substances Mandatory signs Take particular care Switch off before carrying out work Warranty and liabi...

Page 9: ...in force must be observed Mounting the C CI Coil SlimLine 1 horizontal 2 vertical Installation Requirements for the place of installation Sufficient stability and load bearing capacity of the substrat...

Page 10: ...a conveyor belt application The shape and look of your application may differ but the principle is the same a Metal detector b Electromagnetic field c Product line Metal detection 1 The seeker head c...

Page 11: ...ossbar is permanently welded the electromagnetic effect on the metal detector remains constant and does not negatively affect the field of the metal detector If the crossbar is only bolted a constantl...

Page 12: ...ped test parts Generally speaking all metal parts that have at least the same diameter as the balls used for the data sheet values can be detected with certainty irrespective of position and orientati...

Page 13: ...the manufacturer beforehand This device may not be operated in areas with explosive hazards customized version available outside the stated protective system outside the permitted temperature range Op...

Page 14: ...he following applies in particular here The product fulfils the CE marking requirements within the machine limits The company that operates the machine is solely responsible for implementing the inter...

Page 15: ...y and danger notices on the machine In case of malfunction stop the machine immediately and secure it Have faults rectified immediately Observe the safety regulations applicable to the product when ha...

Page 16: ...sures WARNING Danger of injury due to illegible or missing symbols Keep all safety and danger notices on the plant complete and in a good legible condition Symbol Description Location Hazardous voltag...

Page 17: ...mplete equipment Wear personal protective equipment and observe the cleaning agent manufacturer s instructions Warning of visual or acoustic signal All operating modes Warning device alarm Instruction...

Page 18: ...16 Safety...

Page 19: ...ally take place Only the sequence is described The individual explanations of the menu items must be read in the operating instructions Safety procedures before taking the device into operation Before...

Page 20: ...ndition the detector is only subject to external influences peripheral disturbances If at this point faulty responses are triggered you have to try and find the source of the disturbance and to correc...

Page 21: ...p you should if possible use only metal free products The further Stepps depends on the current situation If there are metal events while a metal free product is passing through the coil you should co...

Page 22: ...oduct see chapter Adjustment Operating level 2 Product memory Repeat the items Start complete production line to Create product until you have set all products that are to be examined with the metal d...

Page 23: ...r and receiver cables to the metal detector separately from live wires The detector cables can catch noise especially when they are close to motor lines or high power cables To improve the screening o...

Page 24: ...el mounting surface as a ground Warding near the metal detector will lead to false trippings Vibration less using of the control panel Mount the control panel on a vibration free surface Vibration can...

Page 25: ...tor can lead to frequency overlapping and hence to false tripping Pay attention to the metal free zone MFZ of the metal detector Do fixed non moving metal parts outside the metal free zone have little...

Page 26: ...ee of debris The frame must be manufactured with appropriate stability Loose attached parts in particular loose transverse connecting parts such as bracing struts bolted discharge plates cover plates...

Page 27: ...n the belt is fully loaded this also applies to the conveyor belt when the belt is fed back into the coil Distance approx 10 mm It is advisable to use Duroplex in order to prevent the accumulation of...

Page 28: ...M12 8 pole A coded socket 6 Free 1x M25x1 5 and 2x M16x1 5 7 Mains connection M20 screw connection 8 Socket M12 4 pole A coded 9 Isolation 10 Lock double bit key 3 mm Opening and closing the electroni...

Page 29: ...exceeded but must be confirmed by us for the respective project LB Aperture width Aperture height LH Detector length SL Top Bottom thickness SH Distance between threaded bore holes BA 1 BA 2 BA 3 Num...

Page 30: ...ion minimum values can of course be exceeded but must be confirmed by us for the respective project LB Aperture width LH Aperture height SL Coil length SV Shielding extension optional SH Top Bottom th...

Page 31: ...al Free zone MFZ non moving metal SL LH 1 MFZ moving metal SL 3 5 x LH 1 1 The metal detector has to be positioned centrically within the metal free zone The calculated values can be used for orientat...

Page 32: ...y 2 connection recommended Additionally to the optical display you can read the operational status via a potential free contact Factory default if not agreed upon otherwise is Relay 2 R2 is a stand by...

Page 33: ...chapter Introduction General notes on metal detection Electrostatic discharges If you do not use the mains plug of the shipped package you have to configure the mains connector as follows The electri...

Page 34: ...32 Assembly...

Page 35: ...erated using the operating unit on the electronics casing All information necessary for operation are displayed on the screen The protective films must be removed from the display following commission...

Page 36: ...constant detection accuracy during operation changes to the settings of your metal detector may only be made with authorised access Login is accessed via the button Select a user name After entering...

Page 37: ...duct name Name of the currently selected product Product memory see chapter Adjustment Operating level 2 Product memory 2 Lot number e g in order to distinguish between different customer orders 3 Sig...

Page 38: ...utside the envelope these areas are additionally highlighted in colour Please note An unstable and strongly oscillating signal which touches the metal switching thresholds could have the following rea...

Page 39: ...r way can impair or prevent your metal detector from functioning On the following page you will find an overview of all menu items Depending on the application some menu items may be de activated and...

Page 40: ...ete Reject counter Reject parameter relais 1 Position Period Reset mode Mechanical delay Reject parameter active 1 Position Period Reset mode Mechanical delay Conveying speed Detection Frequency Trans...

Page 41: ...ager Password expires Password expires in optional Protocol Reports Detector test After power on Test cycle Test timeout Code input required Test piece learning Test piece count Test piece confirm Met...

Page 42: ...hould proceed as follows 1 Convey a metal part that should only just be detected Standardised test bodies can be obtained from the manufacturer 2a Metal detection Raise the detection level in small st...

Page 43: ...carried out once per day The Test reject Unit function is disabled for reasons of safety if the system is in an error condition Start detector test You can start the detector test manually here You c...

Page 44: ...by pressing New 7 Convey only metal free product during the test runs During learning the measuring signal 2 is recorded and the envelope of the product 3 is determined The number of product passes va...

Page 45: ...case that the measuring signal 2 has to be adapted to the display window 1 The recording phase then starts again from the beginning Learning timer optional This menu option is visible only in the Aut...

Page 46: ...er to zero see chapter Adjustment Operating level 1 Reject counter Reject parameters relais 1 active 1 Position switching delay The number set here represents the time delay between detection of the m...

Page 47: ...ng speed By means of exact matching to the maximum conveyor speed external high frequency influences on the measurement signal can be eliminated The set value is dependent on the actual conveyor speed...

Page 48: ...ions for setting the secondary frequency with multi mode machines see chapter Adjustment Operating level 2 Frequency Secondary frequency Side frequency If the metal detector is exposed to strong inter...

Page 49: ...values are intended for service and diagnosis purposes Sensor Unit Measured value designation Measured value Meaning TX_CHECK_SIN_A 12 4V Transmitter voltage A TX_CHECK_SIN_B 12 2V Transmitter voltage...

Page 50: ...alue designation Measured value Meaning 24V 24 00V Supply voltage 24V 10V 10 V Supply voltage 10V 5V 5V Supply voltage 5V 3 3V 3 3V Supply voltage 3 3V 2 5V 2 5V Supply voltage 2 5V 1 8V LAN CORE 1 8V...

Page 51: ...se must be touched as precisely as possible with the finger or a fine but not pointed or sharp object Subsequently the calibration is finished and you are taken to the main menu Signal fade out time T...

Page 52: ...ssword expires has been confirmed with yes The password can be valid for a period of 1 to 365 days see chapter Adjustment Operating level QM Password expires Protocol The evaluation electronics contin...

Page 53: ...can order standardised reference norms from the manufacturer If a metal signal is triggered the detector is operating correctly If no metal signal is detected during this testing phase or if the metal...

Page 54: ...requesting a test body to be placed e g Please place ferrite Result 1 ferrite 222 63 If no test body has been configured the test bodies are distinguished by test body number Signal tolerance The sel...

Page 55: ...preset criteria have been reached in the system warning message is issued see chapter Errors and problems Error messages and hints Intervall The adjustment in minutes and seconds is executed separatel...

Page 56: ...54 Adjustment...

Page 57: ...gularly check the connectors of all wires of the metal separator as well as the wires themselves for damage of any kind Damaged and defective components must be replaced Detector Please check regularl...

Page 58: ...ined and authorised personnel Observe the corresponding notes and product data sheets provided by the cleaning agent manufacturer for o use of the cleaning agents o disposal of the cleaning agents in...

Page 59: ...or message disappears to change the settings of the electronics if necessary If the error message is acknowledged the machine goes back into normal mode standby relay switches to normal mode If the ca...

Page 60: ...f the error message could also be a damaged initiator sensor or a damaged initiator sensor connection cable 1 005 Error Reject unit separation faulty The separation position of the separation device w...

Page 61: ...ulative reject time is re set automatically Please note If the collector bin is not yet full or its contents have already spilled over the Cumulative reject time setting is incorrect 1 011 Error Press...

Page 62: ...is not within the tolerance range Contact the service department 1 020 Error System monitoring 24 V voltage The voltage is not within the tolerance range Contact the service department 1 021 Error Sys...

Page 63: ...exceeds a size of 3 KB approx 40 messages Check the Link0 LED Check the connection 1 027 Error mesuNET No connection to server loss of data The log data mesuNET buffered on the unit concerned exceeds...

Page 64: ...n the tolerance range Contact the service department 2 005 Error System monitoring 15V voltage The voltage is not within the tolerance range Contact the service department 2 006 Error System monitorin...

Page 65: ...tion procedure of the detector has been deactivated 2 015 Notice Detection active The metal detection and ejection procedure of the detector has been activated 2 016 Warning mesuNET no connection to t...

Page 66: ...ent 3 006 Error System monitoring 5V voltage The voltage is not within the tolerance range Contact the service department 3 007 Error System monitoring 3 3V voltage The voltage is not within the toler...

Page 67: ...Adjustment Operating level QM Detector test 3 016 Error Detector test failed Tolerance This message appears if the result of the comparison of the determined test body and the learned test body with a...

Page 68: ...e device fuse In order to protect the evaluation electronics a time lag 1 25 A fuse has to be used Fuse o k Mains supply not o k Measures Check the voltage actually connected to the mains supply Does...

Page 69: ...he rating plate or via the menu item Version info see chapter Adjustment Operating level 2 Version info AB number from Adjustment Operating level 2 read version info Serial number device The device s...

Page 70: ...68 Errors and Problems...

Page 71: ...g 10 to 50 C Storage Transportation 10 to 60 C Humidity up to 100 without condensation water Ejection time adjustable from 0 1 s to 30 s Mains connection ca 1 8 m cable with safety plug US version wit...

Page 72: ...e sensor and control unit Connection Display Unit Used by the factory Pin signal Colour code 1 TX orange 3 TX yellow 5 RX white 7 RX blue Pin signal Colour code 1 TX green 2 GND blue 3 TX white green...

Page 73: ...are configured via the switching outputs Depending on the application different switching inputs switching outputs can be factory preset 24V DC Switching inputs Standard configuration 24V DC Switch ex...

Page 74: ...nly in case of separate sensor and control unit 5 Display unit connection 6 24 V DC inputs 7 24 V DC active outputs 8 Relay 2 switches by default on error 9 Relay 1 switches by default when metal is d...

Page 75: ...73 Technology Touch Screen Display Front Back 1 Serial interface RS 485 2 Serial interface RS 232 3 Connector USB 4 Control unit connector 5 micro SD card reader Product name Toast Lot number 12...

Page 76: ...74 Technology...

Page 77: ...arranty will become null and void in the case of non compliance Wrong or faulty spare parts can lead to damage malfunctions or total failure and can impair safety danger of injury Please note that var...

Page 78: ...131 141 142 140 109 110 106 108 102 101 105a 105b 105c 106 105 113 112 114 132 111 120 126 117 122 125 124 128 121 127 115 123 127 116a 116b 122 127 129 T1 Combination light optional T2 Adaptor plate...

Page 79: ...03 113 Closure with locking latch black 301536 114 Two Way Key 300152 115 Insulating socket M 5 1 set 4 pieces 350241 116a Adapting plate Standard with seal 350247 116b Adapting plate with seal 260052...

Page 80: ...X 350888 E 108 M12 Socket 4 pol D coded Service interface 200626 State the detector serial no 109 Hinge retainer 303368 110 Detector foot 301714 111 Washer DIN 125 A 8 4 Stainless Steel 301290 112 Cyl...

Page 81: ...unit retaining frame complete 1 351098 103a Display unit retaining frame 1 260742 103b Front membrane for display unit 1 303807 104 Display Unit 400129 State serial number 104a Display unit with hold...

Page 82: ...5b Blanking plug M20 x 1 5 MS 300616 106 Screwed cable gland M 16 x 1 5 MS EMV 301653 107 Retaining strip for SlimLine 380157 108a Coil base for C Coil 301714 108b Washer DIN 125 A 8 4 VA 301290 108c...

Page 83: ...81 Appendix Access codes Please keep this number in a safe place and do not give it to unauthorized persons These access codes are preset in the factory for the users QM 2077 Appendix 11...

Page 84: ...82 Appendix Example of an EU Declaration of Conformity...

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