McConnel ROBOPOWER Operator'S Manual Download

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Publication 811
August 2015
Part No. 23671.11
Revision: 08.08.18

McCONNEL

ROBOPOWER

140HP UNMANNED TRACTOR

Sanreco & Autec Controlled Models

Operator Manual

Machines from Serial No. 0616000111

Summary of Contents for ROBOPOWER

Page 1: ...Publication 811 August 2015 Part No 23671 11 Revision 08 08 18 McCONNEL ROBOPOWER 140HP UNMANNED TRACTOR Sanreco Autec Controlled Models Operator Manual Machines from Serial No 0616000111...

Page 2: ...e that the above section above has been completed and signed by the selling dealer to verify that your machine has been registered with McConnel Limited IMPORTANT During the initial bedding in period...

Page 3: ......

Page 4: ...may require particular care when packing to avoid damage in transit 1 04 This warranty does not extend to any product from which McConnel Ltd s serial number plate has been removed or altered 1 05 Th...

Page 5: ...d be undertaken within two days of the failure Claims submitted for repairs undertaken more than 2 weeks after a failure has occurred or 2 days after the parts were supplied will be rejected unless th...

Page 6: ...e deemed to be a waiver of any other term 4 02 If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable then the invalidity of such provision shall no...

Page 7: ......

Page 8: ...o avoid the entrapment with human body parts BS EN ISO 14120 2015 Safety of machinery Guards general requirements for the design and construction of fixed and movable guards BS EN 4413 2010 Hydraulic...

Page 9: ...INGUISHER AND FIRST AID 1 3 1 4 NOTICES FOR INSPECTION AND MAINTENANCE 1 3 1 5 CHECKING THE MACHINE 1 3 2 GENERAL PRECAUTIONS 1 3 2 1 SAFETY WARNINGS 1 3 2 2 SAFETY REQUIREMENTS FOR ROAD TRAVEL 1 3 2...

Page 10: ...OF THE SCANRECO RECEIVER UNIT 3 6 5 2 OPERATING STATUSES OF THE SCANRECO RECEIVER UNIT 3 6 6 SCANRECO REMOTE CONTROL 3 6 6 1 SUBSTITUTION OF THE SCANRECO REMOTE CONTROL IMPRINTING 3 6 7 OPERATIONS 6...

Page 11: ...RVIEW 6 6 13 2 MAINTENANCE AND ASSISTANCE FOR THE PARTICULATE FILTER 6 6 13 3 PASSIVE REGENERATION OF THE EXHAUST GAS FILTER 6 13 3 AUTOMATIC REGENERATION OF THE EXHAUST GAS FILTER 6 13 3 MANUAL REGEN...

Page 12: ...COOLER 1 9 6 MAINTENANCE OF THE HYDRAULIC SYSTEM 1 9 6 1 CHECK OF THE HYDRAULIC OIL LEVEL 1 9 6 2 HYRAULIC OIL CHANGE 11 9 6 3 CHECK AND REPLACEMENT OF THE HYDRAULIC OIL FILTER 11 9 7 CHECKING AND MAI...

Page 13: ......

Page 14: ...ents and integrations R QRW GHVWUR RU PRGLI LW DQ DGGLWLRQV PXVW EH PDGH E DGGLQJ OHV Manual code 180 Revision no Edition Machine type 5HPRWH FRQWUROOHG VHOI SURSHOOHG PDFKLQH Model 5RER32 5 The manua...

Page 15: ...me of the machine Ensure that any updates are incorporated in the text Give the manual to any other user or subsequent owner of the machine Use the manual in such a way as not to damage it or its cont...

Page 16: ...LQ WKLV PDQXDO Regular and thorough preventive maintenance will guarantee that the machine is always at its highest possible level of operational safety Never put off the necessary operations and ens...

Page 17: ...ny tampering with the machine or the use of non original spare parts can be grounds for voiding the warranty and put the operator s safety at risk OZD V XVH RULJLQDO VSDUH SDUWV IRU UHSDLUV DQG PDLQWH...

Page 18: ...uses must always and absolutely be avoided Use of the machine by minors inexperienced untrained or unlicensed persons Use of the machine to lift and or transport persons or things 8VH RI WKH DLO PRZHU...

Page 19: ...e running in period pay great attention to the following points IWHU VWDUW XS DOORZ WKH HQJLQH WR WXUQ DW D ORZ QXPEHU RI UHYV IRU PLQXWHV YRLG RSHUDWLQJ PDFKLQH DW LWV PD LPXP FDSDFLW IRU WKH UVW KRX...

Page 20: ...rpm HERCULES raiser front back 0F RQQHO declines all responsibility for damage of any kind caused by improper use or use other than that described above For custom machines refer to the appendix of th...

Page 21: ...HG WR WKH OHIW KDQG VLGH RI WKH IUDPH LQ WKH FHQWUDO SDUW RI WKH WUXFN Q WKH FDVH RI RI DQ HQJLQH ZLWK H LEOH VSHHG LQ DFFRUGDQFH ZLWK WKH PLVVLRQV LUHFWLYH IRU PRELOH QRW URDG JRLQJ PDFKLQHV WKH VHUL...

Page 22: ...VSHFLILFDOO DVVLJQHG SHUVRQ KHFN WKH FRQGLWLRQ DQG RSHUDWLRQ RI DQ SDUW VXEMHFW WR ZHDU GDLO SLQV YDOYHV SLSLQJ HWF KHQ QHFHVVDU UHSODFH ZLWK RULJLQDO PDWHULDOV R QRW WDPSHU ZLWK WKH K GUDXOLF V VWHP...

Page 23: ...V I RX DUH ZRUNLQJ ZLWK GU PDWHULDOV VWUDZ RU VRLO RX DUH DGYLVHG WR ZHDU SHUVRQDO SURWHFWLYH HTXLSPHQW IRU WKH DLUZD V VXFK DV GXVW PDVNV 5 7 1 8 6 5 1 567 While using the machine you should have an...

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Page 28: ...2 7 21 2 7 6 7 3 7 6 EMERGENCY STOP 15...

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Page 30: ...KDV EHHQ VWRSSHG RRNV WR OLIW WKH PDFKLQH PHUJHQF VWRS EXWWRQ 0RYLQJ SDUWV GDQJHU ZDUQLQJ VLJQV LQGLFDWHV WKH SUHVHQFH RI PRYLQJ PHFKDQLFDO SDUWV R QRW OXEULFDWH indicates that it is strictly IRUELGGH...

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Page 34: ...HP XVHU WXEHV IURP K GUDXOLF F OLQGHU W SH GLVWULEXWRU DUHIXOO FKHFN WKH VWDWH RI HI FLHQF DQG FOHDQOLQHVV RI WKH TXLFN W FRQQHFWRUV WKH PDFKLQH LV WWHG ZLWK YHQ LI WKH DSSHDU WR EH LQ JRRG FRQGLWLRQ...

Page 35: ...7 1 7 7 1 5 7 5 67 6 0 16 216 3230 2845 205 180 2845 3950 565 540 1900 400 400 1100 2300 600 600 1100 Option 22...

Page 36: ...3HDN WRUTXH 520 Nm 1600 rpm RROLQJ Liquid LU ILOWH Dry KDXVW JDV VWDQG DUG USA EPA Tier 3 EU Stage IIIA 75 6 67 0 Operating voltage 12 VDC Alternator 150 A Battery 180 Ah 5 8 6 67 0 LUFXLW 3XPS W SH...

Page 37: ...RWKHUZLVH RX ULVN GDPDJLQJ WKH WUDFN WARNING 75 6 7 SH LGWK PP XS ZHLJKW VLQJOH WUDFN NJ Rubber 400 270 135 Steel 400 855 427 5 600 1053 526 5 6833 6 4XDQWLW QJLQH RLO JOHN DEERE 4045HFC93 20 5 L DEUT...

Page 38: ...rear panel 2 Bonnet 10 LHVHO OOLQJ 3 Radiator casing 11 Left hand rear panel 4 Right hand front panel 12 Left hand side wheel drive 5 Front lifting device 13 Machine plate 6 Emergency mushroom headed...

Page 39: ...electric socket 23 Front auxiliary headlights 18 URQW VHUYLFHV TXLFN W FRQQHFWRUV 24 LU OWHU 19 Left track 25 Rear electric socket 20 Right track 26 5HDU VHUYLFHV TXLFN W FRQQHFWRUV 21 Front PTO 27 Re...

Page 40: ...RQQHO to intervene on the machine They must not have health problems and they must be properly trained 23 5 725 66 67 17 Personnel trained to assist the operator with certain machine manoeuvres manoeu...

Page 41: ...LF FRPSRQHQWV HWF DQG FKHFN IRU any leaks of oil or other liquids Check the rubber hoses and make sure there are no cuts holes wear leaks etc R QRW ORRN IRU RLO OHDNDJHV ZLWK RXU EDUH KDQGV RU RWKHU S...

Page 42: ...achine it must be kept and looked after carefully it must accompany the machine so that it is always available to the operator 5RER32 5 FDQ EH HTXLSSHG ZLWK WZR W SHV RI UHPRWH FRQWURO 1 AUTEC 2 SCANR...

Page 43: ...s 87 5 9 5 81 7 7 6 16 The remote control unit feature four LEDs RUN green ERR red POWER green ALARM red 581 5 1 The RUN LED indicates the status of the remote control s communication status with the...

Page 44: ...and there is a radio electric connection 50 5 The ALARM LED indicates faults in the receiver unit 50 6 1 0 1 1 Off The receiver unit is working properly Flashes once The receiving unit is powered up...

Page 45: ...on 3 Diesel engine rpm speed decrease button 4 Auxiliary service button 5 Speed selector switch 6 Rear PTO rpm increase decrease selector switch 7 Rear PTO clockwise anti clockwise rotation selector s...

Page 46: ...LGHQWL FD tion plate This is to be found in the bat tery housing take the battery out to read it The year of manufacture the EDWWHU FRGH DQG WKH LGHQWL FD tion number of the transmitter XQLW 78 Ratin...

Page 47: ...transmitter unit lights up it shows that a digital command or SAFETY command is active or it is broken Flashes three times E When the transmitter unit lights up it shows that the battery is dead Flas...

Page 48: ...ess of the remote control is stored on the internal receiver board n the transmitter unit 7KH VXEVWLWXWLRQ RI WKH UHPRWH FRQWURO RU WKH FHQWUDO XQLW PDNHV WKH XSGDWLQJ RI WKLV FRGH necessary to be abl...

Page 49: ...receiver unit uses the LED STATUS and DV to indicate the functioning status and the alarms 67 786 5 21 WKH FHQWUDO XQLW LV RQ LQ VWDQG E PRGH DZDLWLQJ FRQQHFWLRQ ZLWK WKH EXWWRQ SDG 67 786 5 1 21 WKH...

Page 50: ...e command E Remote control receiver unit horn connection button F Battery charge status warning light G Emergency button H Movement warning light on I Transfer movement selection L Reversible fan 1 5D...

Page 51: ...DSSUR LPDWHO VHFRQGV WKH UHG LQGLFDWRU light on the remote control unit turns on and short repeated audible signals are emitted to indicate that programming is in progress The internal display on the...

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Page 53: ...50 00 FRONT FLOAT REAR FLOAT FRONT PTO REAR PTO REAR FRONT PTO REAR AUX 1 AUX 3 AUX 2 15 14 13 12 8 7 6 5 11 16 9 10 20 17 19 18 1 3 4 2 A B C 6WDUWLQJ XS RI WKH GLHVHO HQJLQH 6 15 2 1 Activate the re...

Page 54: ...KH HPHUJHQF EXWWRQ Turn the key to OFF A C B 67233 1 7 6 1 1 1 1 0 5 1 6WRSSLQJ WKH GLHVHO HQJLQH LQ DQ HPHUJHQF 87 1 Q DQ HPHUJHQF SUHVV WKH HPHUJHQF EXWWRQ RQ WKH remote control 2 The diesel engine...

Page 55: ...rwards and backwards move the left KDQG VLGH MR VWLFN IRUZDUGV DQG EDFNZDUGV W LV D SURSRUWLRQDO FRQWURO VR WKH PRUH RX PRYH WKH MR VWLFN WKH faster the machine moves The top speed that can be achieve...

Page 56: ...n will depend on the various work conditions that the operator will come across and should always ensure maximum control over the machine A C B 67 5 1 6WHHULQJ 87 0DFKLQH VWHHULQJ LV FRQWUROOHG E WKH...

Page 57: ...00 DISPLAY PT5105 00 DISPLAY ID1 Datum ID3 Datum ID2 Datum ID4 Datum STOP START S KEY LEFT RIGHT AUX rpm SPEED rpm FLOAT REAR FRONT FLOAT AUX AUX 3 3 PT8550 00 FRONT FLOAT REAR FLOAT FRONT PTO REAR PT...

Page 58: ...RI WKH MR VWLFN ZLOO EH LQYHUWHG A C B 5217 5 5 5 6 5 6 725 6 7 237 21 URQW UHDU UDLVHU VHOHFWRU VZLWFK RSWLRQ 87 KHQ VHOHFWRU VZLWFK LV PRYHG XSZDUGV WKH IURQW UDLVHU LV VHOHFWHG RSWLRQ ZKHQ LW LV P...

Page 59: ...laced in front of the machine Slowly lift the raiser until the equipment is properly coupled RZHU WKH OHYHU DQG HQVXUH WKDW VWRS LV LQ SRVLWLRQ Connect the hydraulic service tubes to the quick connect...

Page 60: ...attached to the front of the machine FDQ EH DGMXVWHG XVLQJ WKH ULJKW KDQG VLGH MR VWLFN VHH DXWKRULVHG HTXLSPHQW 0RYH WKH MR VWLFN IRUZDUGV WR ORZHU WKH equipment move it backwards to lift it A C B WA...

Page 61: ...f the three phase motor the and disable all the functions 6 Connect the equipment with the cardan of the machine making sure that the length of the same is the same 7 The rotation sensor is activated...

Page 62: ...7 6 5 11 16 9 10 20 17 19 18 1 3 4 2 A B C 6WRS RI WKH IURQW PHFKDQLFDO 372 RSWLRQ 6 15 2 7R VWRS WKH URWDWLRQ RI WKH IURQW PHFKDQLFDO 372 RX MXVW QHHG WR PRYH WKH VHOHFWRU VZLWFK WR WKH FHQWUDO SRVL...

Page 63: ...D2 Datum ID4 Datum STOP START S KEY LEFT RIGHT AUX rpm SPEED rpm FLOAT REAR FRONT FLOAT AUX AUX 3 3 PT8550 00 FRONT FLOAT REAR FLOAT FRONT PTO REAR PTO REAR FRONT PTO REAR AUX 1 AUX 3 AUX 2 15 14 13 1...

Page 64: ...6 5 11 16 9 10 20 17 19 18 1 3 4 2 A B C 6WRSSLQJ WKH IURQW K GUDXOLF 372 6 15 2 7R VWRS WKH URWDWLRQ RI WKH IURQW K GUDXOLF 372 RX MXVW QHHG WR PRYH WKH VHOHFWRU VZLWFK WR WKH FHQWUDO SRVLWLRQ 2 7KH...

Page 65: ...el engine to WKH UHTXLUHG ZRUNLQJ VSHHG E XVLQJ EXWWRQ PT A744 00 DISPLAY PT5105 00 DISPLAY ID1 Datum ID3 Datum ID2 Datum ID4 Datum STOP START S KEY LEFT RIGHT AUX rpm SPEED rpm FLOAT REAR FRONT FLOAT...

Page 66: ...ID3 Datum ID2 Datum ID4 Datum STOP START S KEY LEFT RIGHT AUX rpm SPEED rpm FLOAT REAR FRONT FLOAT AUX AUX 3 3 PT8550 00 FRONT FLOAT REAR FLOAT FRONT PTO REAR PTO REAR FRONT PTO REAR AUX 1 AUX 3 AUX 2...

Page 67: ...TOP START S KEY LEFT RIGHT AUX rpm SPEED rpm FLOAT REAR FRONT FLOAT AUX AUX 3 3 PT8550 00 FRONT FLOAT REAR FLOAT FRONT PTO REAR PTO REAR FRONT PTO REAR AUX 1 AUX 3 AUX 2 15 14 13 12 8 7 6 5 11 16 9 10...

Page 68: ...REAR FLOAT FRONT PTO REAR PTO REAR FRONT PTO REAR AUX 1 AUX 3 AUX 2 15 14 13 12 8 7 6 5 11 16 9 10 20 17 19 18 1 3 4 2 A B C 6HUYLFHV UHDU TXLFN FRQQHFWRUV 6 15 2 The machine is equipped with auxilia...

Page 69: ...QFWLRQLQJ A C B 5217 5 5 2 7 1 81 7 RWK WKH UDLVHUV DUH WWHG ZLWK RDWLQJ XQLWV LQ WKH F OLQGHUV WR DOORZ WKH SRVLWLRQHG HTXLSPHQW WR EH DGMXVWHG DFFRUGLQJ WR WKH JURXQG URQW UHDU IORDWLQJ XQLW 87 7R D...

Page 70: ...UROOLQJ WKH 8 VHUYLFH that can be activated deactivated by moving the selector switch in question upwards PT A744 00 DISPLAY PT5105 00 DISPLAY ID1 Datum ID3 Datum ID2 Datum ID4 Datum STOP START S KEY...

Page 71: ...ront socket Rear socket 1 3RVLWLYH 3RVLWLYH 2 1HJDWLYH 1HJDWLYH 3 Input 1 Not used 4 Input 2 Not used 5 Input 3 Not used 6 Not used Not used 7 Not used Not used A Rev counter B Coolant temperature ind...

Page 72: ...NSLATION MAPPING CHANGE Option SHIELDED HOME SHIELDED MAINTENANCE SHIELDED FRONT PTO SHIELDED REAR PTO SHIELDED ON IGNITION 6904 is the code for the customer to reset the maintenance activities at zer...

Page 73: ...s NO NO The alternator does not charge the battery Check the alternator and or contact customer care NO YES 7KH DLU OWHU LV FORJJHG OHDQ WKH OWHU HOHPHQWV NO YES 7KH K GUDXOLF RLO OWHU LV FORJJHG Repl...

Page 74: ...l DVK HYHU WLPH WKH HQJLQH LV started until the release code is HQWHUHG RQFH WKH PDFKLQH KDV EHHQ VHUYLFHG 0 17 1 1 2 When the service has been completed HQWHU WKH QXPHULF FRGH GLJLWV supplied with th...

Page 75: ...IRU IXUWKHU LQIRUPDWLRQ 1 120 7 5 6 5 1 237 21 As an optional it is possible to have an inclinometer menu screen 5 5 372 6 5 1 On the REAR PTO screen it is possible to set the rear pto at 540 rpms or...

Page 76: ...able if the front 372 LV WWHG 02 1 6 5 1 237 21 In the RoboPOWER it is optionally possible to set three different work modes on the basis of the type of activity required It is possible to access the...

Page 77: ...omatic exhaust cleaning on the troubleshooting display The deactivation of the automatic mode is not advisable in any situation unless is accompanied by a safety measure or in the case of the fuel tan...

Page 78: ...GUDXOLF OWHU ZDUQLQJ OLJKW 0 18 21752 62 7 Refer to section 7 3 USE OF THE MANUAL CONTROL to move the machine if the remote control is not working 0 5 1 086 5220 6 7 In an emergency press the emergenc...

Page 79: ...DYH WKH VDPH UDWLQJ I WKH HQJLQH GRHV QRW WXUQ RQ ZKHQ WKH VWDUWHU VZLWFK LV VHW WR WKH RQ SRVLWLRQ FKHFN WKH PDLQ IXVH DQG UHSODFH LW LI QHFHVVDU 86 6 1 5 6 2 7 175 21752 81 7 7KH IXVHV DQG WKH UHOD...

Page 80: ...5HOD HVFULSWLRQ 5HOD HVFULSWLRQ K1 Work lights K10 Power supply Remote control K2 Start up enabling K11 K3 Klaxon K12 Oil level check K4 Second gear K13 PTO Stalk solenoid valve K5 Power down K14 Man...

Page 81: ...Q XHO Deposits of ash build up slowly in the DPF in addition to the soot and these cannot be removed WKURXJK WKH HQJLQH H KDXVW JDV OWHU FOHDQLQJ SURFHVV 7R UHPRYH WKH GHSRVLWV RI DVK IURP WKH 3 VHH W...

Page 82: ...F DQG UHOLDEOH FRQGLWLRQV RU DGYLFH FRQWDFW WKH 0F RQQHO 6HUYLFH RU D TXDOLILHG DVVLVWDQFH SURYLGHU WARNING Q H KDXVW ILOWHU WKDW KDV UHDFKHG WKH HQG RI LWV XVHIXO OLIH PXVW EH WUHDWHG SURSHUO VLQFH W...

Page 83: ...SODFH ZKHQ WKH RSHUDWRU UHTXHVWV LW 7KLV SURFHVV DOORZV WKH V VWHP WR FOHDQ WKH H KDXVW JDV OWHU LQ FDVHV ZKHUH WKH RSHUDWRU KDV SUHYLRXVO KDG WR GHDFWLYDWH WKH FOHDQLQJ RI VDLG OWHU GXH WR FHUWDLQ F...

Page 84: ...ain Over the course of the procedure in a parked position it is possible to annul the procedure at any time Do not deactivate the cleaning procedure unless it is absolutely necessary If the cleaning p...

Page 85: ...ter pressure too high Check QMHFWLRQ SLSLQJ QRW KHUPHWLF KHFN WKH LQMHFWLRQ SLSLQJ The engine does not start and the diagnosis warning OLJKW DVKHV The engine electronics are preventing the start up Ch...

Page 86: ...arger air radiator is dirty Check clean LUW DLU OWHU EURNHQ H KDXVW JDV WXUER charger Check replace LU OWHU PDLQWHQDQFH VZLWFK LQGLFDWRU broken Check replace Cooling fan defective track broken or loos...

Page 87: ...block venting channel Check replace Lubricating oil in the exhaust gas Engine always operating with a load that is WRR ORZ Check the load factor The engine is emit ting blue smoke Lubricating oil lev...

Page 88: ...ction is then displayed check the sensor and the cabling If this check does not lead to a solution of the problem in the engine contact a dealer ZKR LV TXDOLILHG WR FDUU RXW PDLQWHQDQFH Always contact...

Page 89: ...Power battery voltage not on 174 Fuel temperature signal 177 Transmission oil temperature signal 189 Engine power reduction 190 Engine speed 191 Engine pump speed 237 VIN safety data 412 EGR temperatu...

Page 90: ...n 1136 ECU temperature signal 1172 Aspiration air temperature 1176 Aspiration air pressure 1180 Calculated VGT turbine input temperature 1209 Exhaust fume pipe pressure signal 1321 Starter motor comma...

Page 91: ...e circuit no 4 3711 DOC input temperature 3719 Calculated level of soot 3720 Calculated level of ash 3822 Rear EGR system valve position signal 3936 3 OWHU HUURU RFFXUUHQFHV 4077 Fuel dosage output pr...

Page 92: ...e engine run slowly QVXI FLHQW DFFXPXODWRU FKDUJH Charge the accumulator Starter motor defective 5HSODFH The starter deactivates before the engine starts Defective cables KHFN DQG UHSDLU QVXI FLHQW DF...

Page 93: ...harged 7KH UHG DVKHV IRXU WLPHV RQ start up At least one of the actuators relative to the analogue commands and the SAFETY is active or it is broken Move the actuators into the rest position If this s...

Page 94: ...y the error code will be repeated three times DQG WKHQ WKH UHPRWH FRQWURO ZLOO UHWXUQ WR VWDQG E DV MXVW WXUQHG RQ Otherwise if the malfunction is considered blocking the display will show the error c...

Page 95: ...manipulator of the third function is not in the neutral position in the button pad start up phase or it is defective 4 The manipulator of the fourth function is not in the neutral position in the but...

Page 96: ...by activating the engine Defective brake hold Apply to the customer care centre Multiple disk parking brake cannot be engaged Residual pressure in the circuit Check the hydraulic circuit Worn discs A...

Page 97: ...372 WKH HTXLSPHQW FRQWLQXHV WR WXUQ IRU D VKRUW ZKLOH UHJDUGOHVV RI WKH EUDNH R QRW JHW WRR FORVH WR WKH HTXLSPHQW EHIRUH LW KDV FRPH WR D FRPSOHWH VWRS Make sure that the length of the PTO shaft is c...

Page 98: ...es of metal or animals on the surface to be mowed 2QO FXW JUDVV DQG OLJKW EUXVKZRRG WKDW WKH PDFKLQH LV FDSDEOH RI SURFHVVLQJ ZLWKRXW GLI FXOW When mowing slopes always start from the bottom Always tu...

Page 99: ...s over an obstacle it creates an empty space between the bearing rollers and the tracks and there is a risk that the track may come out of its seat The same may happen if the machine is reversing uphi...

Page 100: ...be at a minimum distance of at least 5 m from the machine 7KH RSHUDWRU VKRXOG KDYH SHUVRQDO SURWHFWLYH HTXLSPHQW 33 IRRWZHDU RYHUDOOV DQG SURWHFWLYH JODVVHV XUWKHUPRUH LQ WKH FDVH RI SDUWLFXODUO GXVW...

Page 101: ...area 8VH ORDGLQJ UDPSV KRRNHG WR WKH RRUEHG of the vehicle and positioned the correct distance from the tracks WARNING 8VH WKH DSSURSULDWH KRRNV RQ WKH WUXFN WR IL WKH PDFKLQH WR WKH YHKLFOH A If the...

Page 102: ...W LV DW D VWDQGVWLOO RQ D IODW VXUIDFH Do the following to carry out the disengagement 1 Remove the closure cap A 2 Screw up on M6x1 screw B 3 With the assistance of the screw extract the pin until th...

Page 103: ...he engine can now be started using the ignition key To move the raisers front rear use the levers B directly on the distributor WARNING 2QO XVH WKH PDQXDO FRQWURO LQ WKH HYHQW RI HPHUJHQFLHV LWK WKH P...

Page 104: ...original coating of paint in order to prevent rust from forming I SRVVLEOH VWRUH WKH PDFKLQH LQ D FRYHUHG DUHD DQG RQ D DW DQG UP VXUIDFH The machine must be stored with the equipment in the transpor...

Page 105: ...s always use suitable extractors spanners and HTXLSPHQW WKDW ZLOO QRW GDPDJH WKH VSHFL HG FRPSRQHQWV To release parts that are solidly adherent use copper or wooden hammers Separate the pieces of the...

Page 106: ...KELO GREENPLEX EP NLGI 2 GREASE EP ADHESIVE Grease Aluminium complex soap REDUCTION UNIT Mineral oil SAE 85W 140 API GL 5 MIL L 2105 C REDUCTION UNIT Synthetic oil SAE 80W 140 SAE 75W 140 COUPLER PAKE...

Page 107: ...concentrate solution in water of the quality indicated WARNING KHQ RX PL WKH FRRODQW FRQFHQWUDWH ZLWK ZDWHU GR QRW XVH D FRRODQW FRQFHQWUDWH RI OHVV WKDQ RU PRUH WKDQ I OHVV WKD LW GRHV QRW SURYLGH VX...

Page 108: ...P WKH IXHO OLQHV DANGER KHQ KDQGOLQJ IXHO RU FRRODQW GR QRW VPRNH RU ZRUN QHDU KHDW VRXUFHV RU VSDUNV 6WRUH IODPPDEOH IOXLGV DZD IURP DUHDV ZLWK ULVN RI ILUH R QRW LQFLQHUDWH RU EXUQ FRQWDLQHUV W PDFK...

Page 109: ...2 1 5 87 DANGER KHQ WKH HQJLQH KDV MXVW EHHQ VZLWFKHG RII LW PD EH YHU KRW 7KHUHIRUH GR QRW FKHFN WKH HQJLQH RLO XQWLO WKH HQJLQH KDV FRROHG GRZQ HDU SURWHFWLYH FORWKLQJ ZKHQ FKHFNLQJ WKH RLO OHYHO RU...

Page 110: ...ollect it in appropriate tanks Put back the plug B of the oil sump once all the oil has drained out 7XUQ WKH OWHU FDUWULGJH ZLWK WKH DSSURSULDWH VSDQQHU and remove it SSO D WKLQ OP RI FOHDQ RLO WR WKH...

Page 111: ...Z OWHU LQ WKH H WHUQDO DQG LQWHUQDO VHDO DQG WKH WKUHDG RI WKH QHZ OWHU U WKH OWHU VHDO KHDG SURSHUO ZLWK D FOHDQ UDJ DQG UH W WKH OWHU WLJKWHQLQJ LW ZLWK WKH VSDQQHU PD WRUTXH Nm Fill the sump with 1...

Page 112: ...XQGRLQJ WKH ORFNV 7RS LW XS DV LQ WKH JXUH LI UHTXLUHG 7R restore the level open the cap A and top up 0 1 9 87 Coolant level check The level of the coolant must be checked every day on the tank access...

Page 113: ...UQV 7XUQ RII WKH HQJLQH 5HPRYH WKH IXHO ILOOHU FDS RQO ZKHQ LW KDV FRROHG GRZQ HQRXJK WR EH WRXFKH ZLWK WKH EDUH KDQG HIRUH UHPRYLQJ WKH FDS VORZO ORRVHQ LW XQWLO WKH ILUVW VWRS W UHOLHYH WKH SUHVVXUH...

Page 114: ...2 GG WKH FRRODQW WR WKH H SDQVLRQ WDQN 7KH FRRODQW OHYHO PXVW EH DW WKH ERWWRP RI WKH H SDQVLRQ WDQN OOHU KROH RU WKH UDGLDWRU OOHU KROH I WKHUH LV D WUDQVOXFHQW H SDQVLRQ WDQN WKH OHYHO RI WKH FRRODQ...

Page 115: ...DQW FDS DV IDU DV WKH UVW VWRS WKXV UHOHDVLQJ WKH SUHVVXUH WKDW KDV EHHQ OHIW LQ the radiator Undo the radiator cap Place a suitable collection receptacle Remove the closure key 1 from the engine bloc...

Page 116: ...the machine on a level surface If the level falls to reserve a warning light comes on and a beeper sounds To top up the fuel turn off the engine open ZLWK WKH VSDQQHU DQG XQVFUHZ WKH IXHO OOHU FDS DQ...

Page 117: ...water from WKH IXHO OWHUV UHDG WKHP IRU WKH SXUSRVH E venting the fuel feed system completely DANGER 7KLV RSHUDWLRQ PXVW EH FDUULHG RXW ZLWK HQJLQH RII HFDXVH WKH IXHO LV KLJKO LQIODPPDEOH GR QRW JHW...

Page 118: ...maintenance and replacement frequency in hours 1 DUHIXOO FOHDQ WKH OWHU KHDG DQG WKH DUHD DURXQG it to prevent dirt or impurities getting into the fuel feed system 2 RQQHFW WKH KRVH WR WKH OWHU GUDLQ...

Page 119: ...the new cartridge properly inside the assembly base then tighten the check ring by approximately 1 3 of a turn until inserting it in the restraint Do not tighten to much NOTE HIRUH VWDUWLQJ WKH HQJLQH...

Page 120: ...QJLQH RII DQG GR QRW VWDUW WKH HQJLQH ZLWK WKH DLU ILOWHU RSHQ HDU SURWHFWLYH FORWKLQJ ZKHQ FDUU LQJ RXW FOHDQLQJ 7KH DLU ILOWHU DVVHPEO FRQVLVWV RI D SULPDU ODUJH FDSDFLW FDUWULGJH DQG D VDIHW FDUWUL...

Page 121: ...R QRW XVH VROYHQWV R QR XVHG FRPSUHVVHG DLU LW FRXOG GDPDJH WKH FDUWULGJH R QRW RLO WKH FDUWULGJHV WARNING 7 51 1 1 2 7 5 725 5 To clean the outside of the radiator grille daily unhook the two tie ro...

Page 122: ...WUXFWLRQV RQ WKH FRQWDLQHU RI VDLG SURGXFWV W WKH HQG RI WKH operations dry the washed parts Close the radiator casing and the two locks A 0 17 1 1 2 7 5 8 6 67 0 2 7 5 8 2 9 By removing the rear righ...

Page 123: ...WH WKH IURQW DQG UHDU K GUDX OLF 372 5 8 2 1 The hydraulic oil must be changed at regular intervals in order to ensure proper lubrication and viscosity in the hydraulic pumps Refer to the following ta...

Page 124: ...recheck the oil level If necessary top up the oil pressure until the relative level lies between maximum and minimum DANGER 7KH FKHFN PXVW EH PDGH ZLWK WKH PDFKLQH RII WKH HTXLSPHQW UHVWLQJ RQ WKH JU...

Page 125: ...of all the screws with a torque wrench 1P 1P 7KH UHGXFWLRQ JHDU RLO PXVW EH FKDQJHG IRU WKH UVW WLPH ZKHQ WKH UVW KRXUV KDYH elapsed While the subsequent changes must be made every 500 hours Perform t...

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Page 127: ...upply wire red Starter motor check the cables Alternator check the cables Check the tightness of connectors I WKH FDEOHV VKRZ VLJQV RI D VKRUW FLUFXLW ORRN IRU WKH FDXVHV DQG FRQWDFW WKH 0F RQQHO 6HUY...

Page 128: ...SROHV WHUPLQDOV DQG DFFHVVRULHV DVK RXU KDQGV DIWHU WRXFKLQJ WKHP 3 5 2 5 3 0 17 2 7 6 7 20321 176 To guarantee safety at any time while the machine is being used the operator is required to make the...

Page 129: ...of RoboPOWER that need to be greased have the necessary grease nipples To proceed with the greasing it is necessary to have an appropriate pump then connect the pump nozzle to the grease nipple on the...

Page 130: ...4 for the choice of oil to choose You are advised to check the oil level in the coupler every 500 hours 1 1 7 2 1 7 283 5 To change the oil in the coupler make sure that the PDFKLQH LV RQ D DW OHYHO V...

Page 131: ...7 372 5 2 7R FKDQJH WKH RLO LQ WKH 372 JHDUER PDNH VXUH WKDW WKH PDFKLQH LV RQ D DW OHYHO VXUIDFH ZLWK WKH HQJLQH RII IRU DW OHDVW YH PLQXWHV Unscrew the cap C 8QGR WKH GUDLQDJH SOXJ DQG OHW WKH RLO R...

Page 132: ...FLUID COOLANT Check top up Substitution FILTERS FUEL Substitution FUEL DECANTOR Drainage Substitution 87 ENGINE OIL Check top up Substitution ENGINE OIL FILTER Substitution FLUID COOLANT Check top up...

Page 133: ...n RADIATOR GRILLE Cleaning RADIATOR AND INTERCOOLER Cleaning TENSIONING TRACKS Check RAISERS Greasing OIL COUPLER Check Substitution MECHANICAL PTO BOX OIL Check Substitution Replace on the basis of t...

Page 134: ...FDVH RI UH XVH D UH H WLQJXLVKHU LQ DFFRUGDQFH ZLWK FXUUHQW UHJXODWLRQV I WKH PDFKLQH FDWFKHV UH RU LI WKH PDFKLQH QGV LWVHOI LQ WKH SUR LPLW RI D UH JHW RXW RI WKH FDE LPPHGLDWHO UDLVH WKH DODUP RQ...

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Page 138: ...McConnel Limited Temeside Works Ludlow Shropshire SY8 1JL England Telephone 01584 873131 Facsimile 01584 876463 www mcconnel com...

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McConnel ROBOPOWER, Operator'S Manual

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