McConnel ROBOPOWER 111300001 Operator'S Manual Download

Page: 1 / 96

Publication 811

August 2015

Part No. 23671.11

Revision: 26.01.17

McCONNEL

ROBOPOWER

140HP UNMANNED TRACTOR

Operator Manual

Machines from Serial No. 111300001

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Summary of Contents for ROBOPOWER 111300001

Page 1: ...Publication 811 August 2015 Part No 23671 11 Revision 26 01 17 McCONNEL ROBOPOWER 140HP UNMANNED TRACTOR Operator Manual Machines from Serial No 111300001...

Page 2: ...to verify that your machine has been registered with McConnel Limited IMPORTANT During the initial bedding in period of a new machine it is the customer s responsibility to regularly inspect all nuts...

Page 3: ......

Page 4: ...mple may require particular care when packing to avoid damage in transit 1 04 This warranty does not extend to any product from which McConnel Ltd s serial number plate has been removed or altered 1 0...

Page 5: ...d be undertaken within two days of the failure Claims submitted for repairs undertaken more than 2 weeks after a failure has occurred or 2 days after the parts were supplied will be rejected unless th...

Page 6: ...e deemed to be a waiver of any other term 4 02 If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable then the invalidity of such provision shall no...

Page 7: ...achine 14 2 2 Norms 14 CHAPTER 3 SAFETY SECTION 3 1 General safety instructions 17 3 1 1 Know the machine 18 3 1 2 Wear protective clothing 18 3 1 3 Warning for the maintenace 18 3 1 4 Operating safel...

Page 8: ...1 Terms 35 CHAPTER 6 OPERATING CONTROL 6 1 Check up 36 6 2 Checks before every working day 36 6 2 1 Check up oil leaks 36 6 2 2 Oil level check up 37 6 3 ASSEMBLY 38 6 3 1 Dash panel 39 6 4 Operating...

Page 9: ...lays box 55 6 8 How to plug an equipment 56 6 9 Driving and maneuvering the machine 57 CHAPTER 7 TRANSPORT AND MOVEMENT 7 1 Lorry loading and unloading 59 7 2 Towing of the machine 60 7 3 Wiring remot...

Page 10: ...ks before every working day 73 9 10 1 Coolant level 73 9 10 2 Fuel level 74 9 10 3 Engine oil 75 9 10 4 Hyd oil level 75 9 10 5 Drenage water fuel separator 76 9 11 Service every 50 hours 9 11 1 Check...

Page 11: ...7 CHAPTER 10 INSTRUCTIONS FOR EMERGENCY SITUATION 10 1 Fire 83 CHAPTER 11 NOTES McCONNEL ROBOPOWER...

Page 12: ...rective Do not destroy do not modify integrate only with additional papers Manual Code EENUM11000 Review n 00 Edition 11 2013 Type of machine Mower selfpropelled Model RoboPOWER This manual is valid f...

Page 13: ...boPOWER The operator s manual must be read and utilized in the following mode Read attentively the instruction manual and consider it an integral part of the machine The instruction manual must be eas...

Page 14: ...s on their functioning in case of the contrary do not utilize in any case the machine 6 Observe accurately the warnings relating to special dangers contained in this manual 7 Constant preventive and a...

Page 15: ...e to technical interventions carried out on the machine by non authorized personnel 1 5 GUARANTEE 0F RQQHO LPLWHG accident to persons or things that can occur caused by Lacking observance of the instr...

Page 16: ...WLQJ of ZRRG PDWHULDOV and hedges with D diameter LQ H FHVV RI 3cm It should not be used on surfaces contaminated by glass loose stones pieces of iron or other foreign objects that could be HMHFWHG by...

Page 17: ...ing the initial phase of functioning its potential performance will be prematurely compromised and its functionality reduced in a short period of time In the running in period pay great attention to t...

Page 18: ...nature caused by incorrect use and RU XVH RI DQ HTXLSPHQW QRW stated DERYH 2 1 DESCRIPTION OF THE MACHINE 2 DESCRIPTION OF THE MACHINE The machine has been designed and constructed in the respect of t...

Page 19: ...o avoid the entrapment with human body parts BS EN ISO 14120 2015 Safety of machinery Guards general requirements for the design and construction of fixed and movable guards BS EN 4413 2010 Hydraulic...

Page 20: ...OTORE ENGINE POWER 28 2 kW ANNO FABBRICAZIONE MANUFACTURE YEAR 201 MODELLO TIPO MODEL TYPE MASSA WEIGHT kg E13010913158 NOISE LEVEL LpA the value indicates the maximum sound level percei ved by the op...

Page 21: ...any motive and do not remove the seal of the valve the penalty is the expiration of every form of guarantee For the registrations of the valves con tact to mechanic authorized The excessive heating o...

Page 22: ...HAND and LEFT HAND sides are determined by facing in the direction the machine will travel when going forward 3 1 2 WEAR PROTECTIVE CLOTHING j WH for the job While operating this machine always wear s...

Page 23: ...ies clean and in good ZRUNLQJ condition It is strictly prohibited to modify the machine without the permission of the manufacturer ChanJHV WR the machine DUH dangerRXV and FRXOG FDXVH ULVN RI injury I...

Page 24: ...ne and equipment covering operation accident prevention regulations and protections Even during the appropriate utilization of the machine stones or other things can be hurled Z tention during work ne...

Page 25: ...the use of the machine due to the no nobservance by the user of laws dispositions prescriptions and rules in act for machines used for the mowing of grass hedges maintenance of the green areas of roa...

Page 26: ...signal may be lost In these cases the machine turns off the engine immediately and stops When the operator uses the machine choose the distance between the operator and the mower eventual dangerous si...

Page 27: ...23 3 2 6 DECAL DESCRIPTION EMERGENCY STOP McCONNEL ROBOPOWER...

Page 28: ...in the mobile parts of the machine where this diagram is placed b WARNING SPINNING DRIVELINE The contact with rotating components can result in serious accidents build engagement c Lift lugs d Emerce...

Page 29: ...in movement and obliges switching off the engine h Avoid skin contact with exhaust manifolds and engine External dry exhaust parts become very hot during operation i Hazards related to the battery th...

Page 30: ...ion perfectly Keep hands feet clothing jewerly and long hair away from any moving parts to prevent them from getting caught Never leave a running machine unattended Alwaysturn off the blades stop engi...

Page 31: ...s of antifreeze are easily Switch off the engine and do not smoke during refuelling Fill up only with the engine stopped and in an area well ventilated Do not permit the approach of unauthorized perso...

Page 32: ...uthorized and trained personnel EN Before initiating any operation of maintenance position the machine on solid and level ground place the equipment on the ground and arrest the engine If other person...

Page 33: ...or mulching in dry condi tions Is not allowed to wash with water at high pressure pressure washer electrical components 3 4 6 PERIODICAL REPLACING OF MAIN PARTS FOR SAFETY system of alimentation Pipe...

Page 34: ...1800 rpm ELECTRICAL LOOM Voltage 12 VDc Alternator 120 Amp Battery 18 Ah HYD SYSTEM Trasmission N 2 tandem piston pump in close circuit PTO rear N 1 piston pump in close circuit SPEED OF TRANSPORT FO...

Page 35: ...31 TRACKS MODEL WEIGHT RUBBER TRACK 400 270 Kg CAPACITIES Fuel Tank Lt 125 Hydr oil tank Lt 75 Engine oil Lt 15 5 McCONNEL ROBOPOWER...

Page 36: ...32 4 2 DIMENSIONS 4 2 1 UNIT 3550 mm 1620 mm 1900 mm McCONNEL ROBOPOWER...

Page 37: ...33 4 3 PARTS OF MACHINE Right side view 1 Engine bonnet 2 Radiator bonnet 4 RH track 5 Rear track gearmotor 8 Fuses box 11 Hyd oil tank 1 2 3 4 5 6 7 9 10 11 8 McCONNEL ROBOPOWER...

Page 38: ...34 Left side view 2 Silencer 3 Beacon 5 Hyd valve 6 Diesel tank 10 Beacon bracket 1 5 9 2 3 4 8 7 6 10 McCONNEL ROBOPOWER...

Page 39: ...nance extraordinary mounting disassembly and assembly of components particulars of the machine Must be authorized E WKH PDQXIDFWXUHU in writing to intervene on the machine Must not have handicap of an...

Page 40: ...hoods etc A copy must be delivered to the operator and one must be conserved in a safe place by the manager of the Z illness 6 2 CHECKS BEFORE EVERY WORKING DAY 6 2 1 CHECK UP OIL LEAKS Carry out an...

Page 41: ...hrome parts of the machine rods and check that they are not marked or ruined 6 2 4 VERIFICA DEI DISPOSITIVI DI SICUREZZA Check that the safety devices installed on the machine work properly in particu...

Page 42: ...Bias Q A A 6 Steering Bias ICG G 10 Engine revs 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 I G E A B C D F H L McCONNEL ROBOPOWER CAUTION Always turn ignition key OFF after stopping the engine failure...

Page 43: ...sh Pannel 1 Display LCD M K Display LCD CANBUS 1 Alternator M I Y 9 4 Engine stop 5 Service 6 Park brake 7 Temp H2 O 105 90 C 4 4 1 2 0 0 RPM 1 2 3 4 5 6 7 8 9 10 11 8 Pg Up I 10 Enter 11 Home page 3...

Page 44: ...e engine the operator is directly responsible for the damage that can derive from false manoeuvres and lacking observance of the laws in subject of safety and of circulation DO NOT use drugs or alcoho...

Page 45: ...d backwards movements are controlled by using the left hand joystick F on the remote controls push the lever forward to move the machine forward pull the lever backwards to move the machine backwards...

Page 46: ...by sideways operation of the right hand joystick H moving the lever to the right will steer the machine to the right and moving the lever to the left will steer the machine left 6 4 6 STEERING BIAS T...

Page 47: ...unted type and requires the machine to be operated in reverse F H I L D A E M N B R Q P O C G T S F H I L D A E M N B R Q P O C G T S ATTENZIONE Act only on the lift with the rotor head is stationary...

Page 48: ...ipped with auxiliary hydraulic connectors To activate move the joystick to the right or left G F H I L D A E M N B R Q P O C G T S F H I L D A E M N B R Q P O C G T S 6 4 12 UTILITY QUICK CONNECTORS B...

Page 49: ...nd pulling the lever backwards will raise the tool F H I L D A E M N B R Q P O C G T S ATTENZIONE Act only on the lift with the rotor head is stationary 6 4 15 REAR PTO The rear PTO is controlled by t...

Page 50: ...with rear auxiliary hydraulic connectors To activate move the joystick to the right or left G F H I L D A E M N B R Q P O C G T S F H I L D A E M N B R Q P O C G T S 6 4 18 UTILITY QUICK CONNECTORS D...

Page 51: ...decrease the number of turns and then reverse the pitch of the blades After about 30 sec the cycle ends to resume normal opera tion F H I L D A E M N B R Q P O C G T S Normal fan operation Air drawn...

Page 52: ...F H I L D A E M N B R Q P O C G T S Switch R optional 6 4 22 POWER CONNECTORS FOR HYD MOWER The machine is designed for the use of equipment with hydraulic motor no PTO To use the hyd connectors follo...

Page 53: ......

Page 54: ...ing the cable connected power on again the portable control unit If everything has worked good the display inside the receiver will show 1 Note if a graphic display is installed on the portable contro...

Page 55: ...05 90 C 4 4 1 2 0 0 RPM 6 5 DISPLAY LCD Area 1 Warning and error codes Area 2 Coolant gauge Y 9I I 1 3 2 K 9 K _ Y 9 Y 9M Y I 9 Y 9 Y 7 9Q Y 9 Y 9 105 90 C 4 4 1 2 0 0 RPM 1 2 3 4 5 6 7 McCONNEL ROBOP...

Page 56: ...Y I I I CC CKG _ C A 7 f 7 7 inserted 1 105 90 C 4 4 1 2 0 0 RPM 1 9 7 A 7 C 7 ATTENTION Entering the code without performing scheduled maintenance will void ZDUUDQW 105 90 C 4 4 1 2 0 0 RPM 1 McCONN...

Page 57: ...rnator and the belt Contact a Isuzu service NO YES The air filter is clogged Change the elements NO YES The hyd oil filter is clog ged Change the element NO NO The preheating is on Op tional Wait the...

Page 58: ...6 number Failure Error of Remote control comunication Set 7 number Failure Joysticks error Set 9 number Failure Level sensor error optional Set 50 number Failure Output CPU Error ATTENTION Contact th...

Page 59: ...le any possible malfunctions that can verify themselves and the actions to take to avoid them NOTE Contact 0F RQQHO 6HUYLFH HSW LI LQ GRXEW or LI problems H LVW OZD V TXRWH WKH 0DFKLQH 6HULDO 1R DQG W...

Page 60: ...56 6 6 2 ELECTRICAL LOOM 6 6 3 HYDRAULIC SYSTEM McCONNEL ROBOPOWER...

Page 61: ...s not turn when the starter switch is taken into switched on position check the general fuse if necessary replace it WARNING 6 7 1 FUSES AND RELAYS BOX Z remove the protection panel and replace the fu...

Page 62: ...ork lamps 30 Amp I 9 M F5 Alternator 5 Amp NA Q F8 Beacon 10 Amp NzI M A Q z 7 z 7 M N M Q N M A N I R2 Main Relay R3 Starter Relay R4 Work lamps A MR2 No repeat starter MR3 Remote control MR4 Starter...

Page 63: ...1 and make sure that the latch 2 is in place Connect hyd hoses of services to the quick couplings left side ATTENTION Read and follow the instructions provided to ensure safety in the use of tools dr...

Page 64: ...the tool continues to rotate for a bit of time regardless of the brake Do not approach the equipment until it has stopped completely Make sure the PTO shaft length is correct respect to the tool opera...

Page 65: ...in height In these instances always move perpendicular to the obstacles When reversing uphill do not steer when transferring from the level surface to the slope if this is unavoida ble perform the ma...

Page 66: ...the object DANGER TO AVOID SERIOUS INJURY OR DEATH FROM SLIDING OR EQUIPMENT ROLLOVER Never attempt to operate the machine with metal cleats or spiked track on concrete hillsides or hard hillside sur...

Page 67: ...0 kg Use loading ramps hang up to the vehicle and positioned at the correct distance of the tracks ATTENTION Use the hooks a prepared on the frame to secure the machine to the lorry If there is the ne...

Page 68: ...from defects Failure to use a suitably rated towing or lifting strap or using a tow or lift strap which is damaged or defective may result in severe damage and could result in injury to operators or b...

Page 69: ...trol panel a 2 Insert the connector and tighten the locking ring At this point you can start the engine with the igni tion key To move the lifters front back use the levers di rectly to the valve b LE...

Page 70: ...mechanical parts subject to friction the locking pins and all parts of the machine not covered by the original layer of paint thus avoiding the formation of rust Make sure the ignition key is removed...

Page 71: ...pment Recover any waste oil and dispose of them in special centers This operation must be carried out according to the regulations ATTENTION If the machine or part of it has been taken out of service...

Page 72: ...maintenance verify and or check the machine switch off the engine and remove the key of ignition from the cabin During the disassembly and the assembly of the pieces of the machine always use extract...

Page 73: ...IESEL HP A SAE 15W 40 API CI 4 CH 4 ACEA E5 E3 B3 A3 CES 20 076 20 077 15 5 PINS BUSCHES BEARING GREENPLEX EP GREASE adhesive with high EP Extreme Pressure characteristics with aluminium complex soap...

Page 74: ...may not open the cap 9 4 1 FUEL When carrying out the refuelling check that on the lid of the cask of the fuel there is not water the plumbing DANGER When handling fuel or coolant do not smoke or work...

Page 75: ...the hyd circuit is dismounted or is repla ced and if are broken or damaged replace them engine recommended DANGER When handling fuel or coolant do not smoke or work near a source of heat DANGER Use ex...

Page 76: ...lectric with water Protect the pins of connection with anti corrosiYHV HOHFWULFDO V VWHP ZLWKRXW PDQXIDFWXUHV SULRU DXWKRULVDWLRQ Never check battery charge by placing a metal object across the posts...

Page 77: ...replacement Fuel hoses Every 2 years or 4000 hours Hyd hoses Every 4 years or 4000 hours 9 9 1 CHECK CLEANING OR REPLACING THE AIR FILTER CARTRIDGE When cleaning wear protective clothing DANGER main...

Page 78: ...RNAL CLEANING OF THE RADIATOR During the mowing is normal that the shredded material is aspirated by the fan obstructing the protection grids It should therefore use the command of the rever sible fan...

Page 79: ...devices and safety related parts such as Stop button decals park brake Checks on the protection safety devices on the equipments see equipment manual To check the coolant level open the lid with the a...

Page 80: ...ted shaft a and must be between the MIN and MAX sign The engine oil level must be checked with the engine cold and with the machine parked on a to the sign of MIN Return it unthreading the cap Z betwe...

Page 81: ...t Always replace the cap with the key DANGER Restore the oil level of the hydraulic circuit after turning off the engine diesel and ha ving closed all the cylinders of the arm When you run the topping...

Page 82: ...e diesel being used and water drained off as and when required The procedure for draining the water is as fol lows With the engine switched off place a suitable Open the water drain valve located on t...

Page 83: ...ttery and if they are rusty in this case remove the rust and cover them with appropriate grease pay great attention in the carrying out of this operation to not make contact the wire of chassis black...

Page 84: ...has been released replace drain plug and torque to 34 5Nm tight then turn it approximately a further 3 4 of a turn Run engine for 5 minutes Stop for 3 minutes before checking the oil level is correct...

Page 85: ...t could strongly expel them large enough container in order to facilitate the draining must be oil still warm Wait a few minutes until all the oil is drained and then proceed to screw on the plugs fol...

Page 86: ...ACE THE FUEL FILTER Close the fuel supply Z round Start the engine Check components to ensure there is no fuel leakage PERICOLO ammable liquid pay great attention smoke during these operations Be cial...

Page 87: ...the engine for about 5 minutes at idle or at a reduced load Check the tightness of the c 9 13 2 OIL LEVEL CHECK Place the machine on a level surface and turn the tracks until the drain plug is at the...

Page 88: ...nance of the tracks and to prevent the accidental exit out from the seat intended To control the pressure remove the protective cover a insert the pump nozzle on the valve grease b and check the press...

Page 89: ...inside the unit could strongly expel them large enough container in order to facilitate the draining must be oil still warm Wait a few minutes until all the oil is drained and then proceed to screw o...

Page 90: ...the liquid Close the radiator cap Start the engine and let it idle for 5 minutes turn off the engine DANGER bare hands The check must be carried out with machine parked on level ground with the engine...

Page 91: ...max 20 Nm a DANGER Do not carry out these operations as soon as the engine is off wait for the engine to become tepid 40 45 c When these operations are carried out it is possible that fuel is spilt cl...

Page 92: ...g the new hydraulic oil depending on the type used Qty approximately 100 L Check the level on the visual inspection As soon as he reached the proper oil level start the engine and let it run for 10 se...

Page 93: ...89 10 INSTRUCTIONS FOR EMERGENCY SITUATION 10 1 FIRE McCONNEL ROBOPOWER...

Page 94: ...90 11 NOTES McCONNEL ROBOPOWER...

Page 95: ...91 McCONNEL ROBOPOWER...

Page 96: ...McConnel Limited Temeside Works Ludlow Shropshire SY8 1JL England Telephone 01584 873131 Facsimile 01584 876463 www mcconnel com...

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