Maytag Dixie-Narco Beverage Max DN35 Series Instructions Of Instalation And Use Download

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803,904,040.11

11685 Main Street
Williston, SC 29853
www.dixienarco.com

ENTRAY FIELD KIT

M070.0

5/2/05

Subject:

Field installation of the Entray Field Kit

Models Affected:

Dixie-Narco Beverage Max DN55## Venders serialized 0001-

8072DZ and higher and all Beverage Max DN35## Venders.

Reason:

To provide a kit that adds vending flexibility and creates new placement

opportunities for existing machines.

Summary of Contents for Dixie-Narco Beverage Max DN35 Series

Page 1: ...5 2 05 Subject Field installation of the Entray Field Kit Models Affected Dixie Narco Beverage Max DN55 Venders serialized 0001 8072DZ and higher and all Beverage Max DN35 Venders Reason To provide a...

Page 2: ...rap ORDER Note Kits do not include helix Please order helix as needed Part Description Part Part Description Part 28 Count Right Hand 801 701 35x x1 10 Count Right Hand 801 701 39x x1 28 Count Left Ha...

Page 3: ...with a Static Discharge Strap shown below when handling any electronic or electrical components Static Discharge Arm Strap Connect Strap to Lower Hinge Bracket Frame Assembly 645 070 00x x3 wide 645...

Page 4: ...cal outlet Wire Harness Clips 2 Only included with a new vend sensor 18909040 Jumper Harness 804 923 21x x1 EPROM 804 923 93x x1 Segmented Door Assembly Screws 4 900 303 09x x1 Cabinet Quick Connect H...

Page 5: ...ess holes in the cabinet wall 4 Remove the screws from the Control Board Cover and retain Remove Product Area Putty retain putty for later use Remove Service Area Putty Retain putty for later use Remo...

Page 6: ...oard Cover 6 Untwist the Tray Harness Wire Ties associated with the Tray harness s i e A B or C being removed Control Board Cover Untwist all wire ties on Tray Harness between the tray and the control...

Page 7: ...arness through the Cabinet Wall hole use care with the connector end of the harness Push the connector through the hole while gently pulling the harness from the product side as shown in Figure 12 Cab...

Page 8: ...Page 8 of 34 9 Remove the right and left hex head Tray mounting screws with Socket Driver or Philips Screw Driver if applicable and retain for use in installing Entray Frame Figure 13 Figure 14...

Page 9: ...son the lower trays can be loosened to ease removal CAUTION TRAY WEIGHS APPROXIMATELY 30 LBS INSTALLATION OF AN ENTRAY TRAY 11 Place the Entray Frame Assembly 645 070 00x x3 into the vender so that it...

Page 10: ...Page 10 of 34 12 Secure Frame with the two screws removed from the drink tray using the same tool see Figures 18 and 19 Figure 17 Figure 18 Tray Supports Figure 19...

Page 11: ...rink Tray Harness was removed USE CAUTION WHEN ROUTING THE HARNESS ESPECIALLY NEAR THE CONNECTOR See Figures 20 thru 22 FRAME HARNESS USE CARE NOT TO CUT OR CHAFE HARNESS CONNECTOR WHEN ROUTING THROUG...

Page 12: ...ided in the kit used only on Wide Vender Tray Kits for Narrow Vender Tray Kits skip steps 14 and 16 Match the letters on the Adapter Harness with the tray level letters i e A B or C as shown in Figure...

Page 13: ...in the same plug where the corresponding Drink Tray was removed in step 7 E g Tray A to Tray A etc Reference Figures 25 thru 28 FRAME HARNESS CONNECTOR Figure 24 Figure 25 Plug Mini Fit Connector on...

Page 14: ...y F Connector on the Control Board as shown in Figures 26 28 17 Control Board diagrams Control Board Assembly EPROM Tray Plug area on Control Board Entray Vend Sensor Connector Top most vend sense con...

Page 15: ...5 of 34 18 Dress the Frame Harness with the existing wire ties from the Drink Trays Figure 28 Tray D Connector Tray C Connector Tray B Connector Tray A Connector Tray F Connector Tray E Connector Figu...

Page 16: ...e The end of the bar single helix locates approximately at the 5 6 o clock position and the bag double helix locates approximately at the 7 8 o clock position for a left helix and 4 5 o clock for a ri...

Page 17: ...4 5 FOR TRAYS B C IF NECESSARY IF NOT GO TO STEP 20 IMPORTANT IN DN55 VENDERS THE A TRAY LOCATION HAS TO BE A 5 COLUMN ENTRAY SHELF Frame Electrical Plug Tray Electrical Plug Frame and Tray Plugs mat...

Page 18: ...proper Electro Static Discharge equipment is used An EPROM puller may be required to remove the EPROM 22 Control Board diagrams showing EPROM replacement Remove EPROM Use EPROM puller if necessary Pul...

Page 19: ...Page 19 of 34 Make sure the dimple on the EPROM aligns with the mating plug on the Control Board EPROM dimple Control Board dimple Figure 36 Figure 37...

Page 20: ...ery Unit from the vender 24 Cut the existing gasket as shown using scissors Cut the gasket on the right side when facing the front using the fixed edge on the Recovery Unit as a guide Existing Recover...

Page 21: ...34 25 Remove the spring from the existing delivery door if present 26 Remove the two 2 screws holding the plastic cross member to the Recovery Unit Remove two 2 screws Plastic Cross member Figure 40...

Page 22: ...guide Remove the plastic cross member and discard 28 Remove the existing Delivery Door by separating the door from the mounting hole in the Recovery Unit on one side as shown in Figure 43 Use fixed e...

Page 23: ...rovided in the kit by first inserting the plastic leads into the existing Recovery Unit door alignment holes as shown Segmented Delivery Assembly Gasket faces the rear of the Recovery Unit Figure 44 I...

Page 24: ...two 2 screws provided in each side of the Recovery Unit See Figures 46 47 31 If you have a No Vend Sensor Kit go to step 42 Install two 2 screws on each side to mount new Entray Segmented Delivery As...

Page 25: ...Unit Bracket down to meet Recovery Unit Flange next tighten the two 2 screws to the Entray Segmented Delivery Assembly Tighten two 2 screws to Entray Segmented Delivery Assembly Drive two 2 self drill...

Page 26: ...nt the Cabinet Quick Connector 645 074 10x x3 provided in kit to the Recovery Unit Quick Connector as shown in Figures 50 thru 52 Cabinet Quick Connector Recovery Unit Quick Connector Pre mount connec...

Page 27: ...Make sure Mullion is free from dirt tape and gasket material Double faced tape will temporarily hold Cabinet Quick Connector in place in Cabinet at proper location until mounting screws can be used t...

Page 28: ...lace making sure the Cabinet Connector stays on the Recovery Unit Connector Figure 54 Figure 55 Temporarily store excess Cabinet Connector harnessing in Recovery Unit before sliding Recovery Unit into...

Page 29: ...net Quick Connect will adhere to the Cabinet Mullion as shown Figure 57 Figure 56 Figure 58 Slide the Recovery Unit into place Press equally on both sides and hold firmly against the Cabinet Walls for...

Page 30: ...ng 8 18x1 2 screws provided 39 Install the two 2 adhesive backed wire holders 18909040 between the Cabinet Quick Connector and the right side Cabinet Wall below the Mullion as shown in Figure 61 Locat...

Page 31: ...43 and route the harness through the E Tray Harness hole similar to the way the Frame harness is routed as outlined in Figures 20 21 41 Plug the Cabinet Quick Connect Harness into the Vend Sensor Con...

Page 32: ...oard Cover and secure using the same screws when removed 43 Install a snap Ferrite above the highest wire tie on the vend sensor harness as shown in Figure 66 Figure 65 Figure 66 Snap Ferrite above hi...

Page 33: ...4 Install the Recovery Unit in the Vender 45 Remove all stabilizers on remaining drink trays 46 Close the vender doors apply power to the vender and test for proper operation Stabilizer Figure 67 Figu...

Page 34: ...Page 34 of 34 47 Converted DN55 with Entray Snack Trays shown below NOTE VERIFY PROPER OPERATION OF THE VENDING MACHINE BY LOADING WITH PRODUCTS AND VENDING EACH COLUMN Figure 70...

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