Marlo Incorporated KLEAR FLO II Installation, Operation And Maintenance Manual Download

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MODEL NO:___________________________________________
SERIAL NO:___________________________________________
DATE INSTALLED:______________________________________
DEALER:______________________________________________

INSTALLATION, OPERATION, AND

MAINTENANCE MANUAL

“KLEAR FLO II”

AUTOMATIC WATER CONDITIONERS

8-555 R3

Summary of Contents for KLEAR FLO II

Page 1: ...___________ SERIAL NO ___________________________________________ DATE INSTALLED ______________________________________ DEALER ___________________________________________ ___ INSTALLATION OPERATION AND MAINTENANCE MANUAL KLEAR FLO II AUTOMATIC WATER CONDITIONERS 8 555 R3 ...

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Page 3: ...tion Diagram 1 Installation Instructions 2 Start Up Procedures 3 Principle of Operation 5 Recharge Sequence 6 System Component Parts List 7 MCV Valve Assembly 8 Injector Refill Port Drain Assembly for Oxidizer Vessel 10 Injector Refill Port Drain Assembly for Filter Vessel 13 Water Meter Meter Plug 14 Bypass Valve 15 Valve Fittings 16 ...

Page 4: ...ucing valve be installed at this point Set at 80 p s i Hard water to Sprinklers and any desired unsoftened fixtures Treated Water Outlet Manual Inlet Valve optional Required in some States 110 125 Volt Continuous Power Supply Manual Bypass Valve Normally Closed optional Drain line 1 2 diameter minimum size Connection to sanitary sewer line optional Air gap device Sanitary sewer line Drain Trap By ...

Page 5: ...onents SYSTEM COMPONENTS The Filter System is shipped in multiple cartons Prior to starting installation verify that all required components are available One 1 Oxidizer Filter Vessel 16 x 28 Tank 1 with riser pipe fill port plug plastic cap and control valve One 1 Filter Vessel Tank 2 with riser pipe plastic cap and control valve One 1 Bag gravel 50 Lb Labeled Ll for Tank 1 One 1 Bag Calcite 100 ...

Page 6: ...g Drain lines should not exceed 5 ft above the top of the valve or 25 ft in length IMPORTANT Do not apply water pressure to the Filter System at this time Position the handles on both By Pass Valves to the By Pass positions arrows should be pointing at each other ELECTRICAL CONNECTIONS 1 Both Valves require connection to a continuous source of electrical power Do not plug in control valves in at t...

Page 7: ...wash cycle intervals are required C Once days between regeneration has been selected press the NEXT key D Time of Regeneration screen The unit comes preset at 1 AM To change the time use the UP or DOWN arrow keys Make sure to note AM or PM Press NEXT to set minutes Press NEXT to return to home screen 2 OXIDIZER VESSEL SETTINGS Follow the procedure below to set the oxidizer vessel A On the oxidizer...

Page 8: ...occurs the time of day will flash on and off which indicates the time of day should be reset The non rechargeable battery should also be replaced Regeneration Mode Typically a system is set to regenerate at a time of low water usage An example of a time with low water usage is when a household is asleep If there is a demand for water when the system is regenerating untreated water will be used Whe...

Page 9: ...TEP 1U Press CLOCK STEP 2U STEP 2U Current Time hour Set the hour of the day using DOWN or UP AM PM toggles after 12 Press NEXT to go to Step 3U STEP 3U STEP 3U Current Time minutes Set the minutes of the day using DOWN or UP Press NEXT to exit Set Time of Day Press REGEN to return to previous step RETURN TO NORMAL MODE ...

Page 10: ...ent of the air reacts with dissolved compounds of iron manganese and sulfide in the flowing water The oxygen safely breaks the dissolved compounds down into a harmless particulate state that is readily removed by Filtration This step occurs in the top of the Filter Vessel 4 Filtration Particles oxides of iron manganese and sulfides are removed from flowing water Multiple layers of granular media t...

Page 11: ...irectly to the Filter Vessel The Oxidizer Vessel is repressurized with water compressing the new air charge The down flow of water is directed to the bottom of the vessel and discharged to drain The compressed air remains at the top of the Vessel 2 BACKWASH 1 Raw water is by passed directly to the Filter Vessel and is also directed into the bottom of the Oxidizer Vessel The top of the Oxidizer Ves...

Page 12: ...cription 1 B1074162 Control Valve Filter 2 A2126207 Media Tank Filter 3 B1023056 Distributor Tube Assembly Filter 4 B1228070 Media Pack Filter 5 B1074166 Control Valve Oxidizer 6 A2126125 Media Tank Oxidizer 7 B1023058 Distributor Tube Assembly Oxidizer 8 B1228081 Media Pack Oxidizer not shown B1228068 Media Pack Complete Both Oxidizer Filter Media www Marlo Inc com www Marlo Inc com 1 2 3 4 5 6 7...

Page 13: ...UTOMATIC WATER CONDITIONERS 10 Phone 262 681 1300 Web www Marlo Inc com E mail info marlo inc com Drive Cap Assembly Downflow Piston Regenerant Piston and Spacer Stack Assembly Front Cover and Drive Assembly t t t 14 ...

Page 14: ...Spacer Stack Assembly w o o rings 1 2 A2080077 Drive Cap Assembly 1 3 B1213022 O Ring 228 use Valve O ring Kit 1 p 4 A2309040 Piston Downflow Assembly 1 V 5 A2438033 Regenerant Piston 1 6 B1213022 O Ring 337 use Valve O ring Kit 1 15 B1213022 O Ring 215 use Valve O ring Kit 1 Item No Part No Description Quantity 7 A2103160 Front Cover ASSY V3948 01 1 8 A2085050 Motor 1 9 A2328046 Drive Bracket Spr...

Page 15: ... 30 26 35 33 32 34 29 27 31 21 23 28 Injector Cap Injector Screen Injector Plug O Ring Refill and Refill Port Plug Drain Line 3 4 OXIDIZER UNIT Proper flow washer orientation directs water flow towards the washer face with rounded edge Flow washer indentification numbers must be visible after installation t Part of Kit O ring Item 51 pg 20 ...

Page 16: ...een 1 19 A2079059 Injector Assembly Z Plug 1 20 A2079063 Injector Assembly K Light Green 1 Item No Part No Description Quantity 29 A2411015 Elbow Locking Clip 1 30 A2409013 Polytube insert 5 8 1 31 A2095065 Nut 3 4 Drain Elbow 1 32 A2099056 Drain Elbow 3 4 Male Assembly 1 t 33 Use Item 51 O Ring 019 Use Valve O ring Kit 1 34 A2104034 Drain Flow Washer Retainer Assembly 1 35 A2253111 Drain Flow Was...

Page 17: ...R CONDITIONERS 14 Phone 262 681 1300 Web www Marlo Inc com E mail info marlo inc com Injector Cap Injector Screen Injector Plug O Ring Refill and Refill Port Plug Drain Line 3 4 FILTRATION UNIT t Part of Kit O ring Item 51 pg 20 ...

Page 18: ... No Description Quantity 16 A2080079 Injector Cap 1 t 17 Use Item 51 O Ring 135 Use Valve O ring Kit 1 18 A2142016 Injector Screen 1 19 A2079059 Injector Assembly Z Plug 1 Item No Part No Description Quantity 29 A2411015 Elbow Locking Clip 1 30 A2409013 Polytube insert 5 8 1 31 A2095065 Nut 3 4 Drain Elbow 1 32 A2099056 Drain Elbow 3 4 Male Assembly 1 t 33 Use Item 51 O Ring 019 Use Valve O ring K...

Page 19: ...Kit O ring Item 51 pg 20 Standard plug assembly for the Klear Flo II Does not come standard on the Klear Flo II Item 37 includes Items 38 39 Item No Part No Description Quantity 36 A2095069 Nut 1 Quick Connect 1 37 A2360039 Meter Assembly not standard 1 38 A2100027 Turbine Assembly 1 39 use item 51 O Ring 215 Use Valve O ring Kit 1 40 A2287077 Meter Plug Assembly 1 ...

Page 20: ...Ring 1 43 use item 52 O Ring 215 Kit available see Item 10 1 44 A2607004 Bypass 1 Rotor 1 45 A2080090 Bypass Cap 1 46 A2395009 Bypass Handle 1 47 A2104036 Bypass Rotor Seal Retainer 1 48 use item 52 O Ring 135 use Bypass Valve Kit 1 49 use item 52 O Ring 112 use Bypass Valve Kit 1 50 use item 52 O Ring 214 use Bypass Valve Kit 1 Item No Part No Description Quantity 51 not shown B1213022 KIT O ring...

Page 21: ...Assembly Item No Part No Description Quantity 1 A2095069 Nut 1 Quick Connect 2 2 A2453012 Split Ring 2 3 A2077178 O Ring 215 2 4 A2569006 Fitting 1 Brass Sweat 2 Order No A2099054 Optional Description Fitting 3 4 1 PVC Solvent 900 Asy Item No Part No Description Quantity 1 A2095069 Nut 1 Quick Connect 2 2 A2453012 Split Ring 2 3 A2077178 O Ring 215 2 4 A2569008 Fitting 3 4 1 PVC Solvent 90 2 Order...

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Page 24: ...2227 South Street P O Box 044170 Racine WI 53404 7003 Ph 262 681 1300 Fax 262 681 1318 Info Marlo Inc com www Marlo Inc com 8 555 R3 ...

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