Manitowoc Indigo I0300 Installation, Operation And Maintenance Manual Download

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Part Number: 000013325 Rev 01 4/16

Indigo Ice Machines

Installation, Operation and Maintenance Manual

This manual is updated as new information and models are released. Visit our website for the latest manual.

Summary of Contents for Indigo I0300

Page 1: ...rt Number 000013325 Rev 01 4 16 Indigo Ice Machines Installation Operation and Maintenance Manual This manual is updated as new information and models are released Visit our website for the latest manual ...

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Page 3: ...t personal injury during installation of this equipment Installation must comply with all applicable equipment fire and health codes with the authority having jurisdiction To avoid instability the installation area must be capable of supporting the combined weight of the equipment and product Additionally the equipment must be level side to side and front to back Ice machines require a deflector w...

Page 4: ...rsonal Protective Equipment Hazard Assessment to ensure adequate protection during maintenance procedures Do Not Store Or Use Gasoline Or Other Flammable Vapors Or Liquids In The Vicinity Of This Or Any Other Appliance Never use flammable oil soaked cloths or combustible cleaning solutions for cleaning All covers and access panels must be in place and properly secured when operating this equipment...

Page 5: ...1 Air Baffle 11 Electrical Requirements 12 Maximum Breaker Size Minimum Circuit Amperage Chart 13 ICVD Interconnecting Wiring 15 ICVD Transformer Wiring 15 Water Supply and Drain Line Sizing Connections 16 Cooling Tower Applications Water Cooled Models 16 Drain Connections 17 Remote Condensing Unit Refrigeration System Installation 18 Calculating Remote Condenser Remote Condensing Unit Installatio...

Page 6: ...nu 34 Service Menu 36 Ice Making Sequence of Operation 37 Operational Checks 38 Ice Thickness Check 38 Section 4 Maintenance Cleaning and Sanitizing 39 Cleaning Sanitizing Procedure 40 Cleaning Procedure 40 Sanitizing Procedure 41 Parts Removal for Cleaning Sanitizing 42 Single Evaporator Ice Machines 42 Multiple Evaporator Ice Machines 43 Preventative Maintenance Cleaning Procedure 44 Cleaning th...

Page 7: ...e ice machine door remove the two screws securing the bezel and slide the bezel to the right while lifting forward An optional cover that completely hides the display is a sales kit and is available through your local distributor or service company Top Air Discharge Kit The top air discharge kit can be used on select ice machine models This kit directs warm exhaust air upward rather than out the s...

Page 8: ...f Dice Not Used On IB Models Ice Machine Series CONDENSER TYPE A Self Contained Air Cooled W Self Contained Water Cooled N Remote Air Cooled C CVD Air Cooled DC IB Dice Model YC IB Half Dice 3 Three Phase E WRAS 50 Cycle Only No Indicator 1 Phase VOLTAGE 161 115 60 1 261 208 230 60 1 251 230 50 1 263 208 230 60 3 463 460 60 3 HERTZ 5 50HZ 6 60HZ HP High Pressure Water Regulating Valve P Correction...

Page 9: ...snips to allow the line set water line and electrical connections to exit the top Only cut out what is needed the back panel must support the top panel The water inlet and electrical connection must contain a service loop to allow future access Minimum Maximum Temperatures Model Minimum Air Temperature Maximum Air Temperature All Ice Machine Head Sections 2 C 35 F 43 C 110 F All Remote Condensers ...

Page 10: ...0 cm 8 Back 31 cm 12 13 cm 5 I3300 Self Contained Water Cooled N A Top Sides 20 cm 8 Back 61 cm 24 NOTE Top air discharge kits require the same clearance requirements as the comparable self contained air cooled model QuietQube Model Clearance Requirements Model Top Back Sides I0600C I0686C I0870C I0876C I0976C I1070C I1076C I1176C I1470C I1476C I1870C I1876C I2170C I2176C 13 cm 5 13 cm 5 13 cm 5 I...

Page 11: ... the bin to assure that the bin door closes and seals properly Use a level on top of the bin Turn the base of each foot as necessary to level the bin 6 Inspect bin gasket prior to ice machine installation Manitowoc bins come with a closed cell foam gasket installed along the top surface of the bin 7 Remove all panels from ice machine before lifting and installing on bin Remove both front panels to...

Page 12: ...rical codes Fuse Circuit Breaker A separate electrical disconnect which disconnects all poles and has 3 mm 3 16 contact separation must be provided for fixed wiring Circuit breakers must be H A C R rated in USA Minimum Circuit Ampacity The minimum circuit ampacity is used to help select the wire size of the electrical supply Minimum circuit ampacity is not the ice machine s running amp load The wi...

Page 13: ... 7 230 1 50 15 6 7 15 6 1 15 7 1 I0850 208 230 1 60 20 11 9 20 10 9 20 11 9 208 230 3 60 15 9 2 15 8 2 15 9 2 230 1 50 20 10 8 20 9 4 15 10 4 I0906 208 230 1 60 20 12 2 20 11 2 20 12 2 208 230 3 60 15 9 7 15 8 7 15 9 7 230 1 50 20 12 2 20 11 2 15 12 2 I1000 208 230 1 60 20 13 5 15 9 7 15 10 7 208 230 3 60 15 9 5 15 8 5 15 9 5 230 1 50 20 13 7 20 12 3 20 12 3 380 460 3 50 60 N A N A 15 4 5 N A N A ...

Page 14: ... 9 5 12 Solid Copper Conductor 230 1 50 20 amp 12 5 10 Solid Copper Conductor ICVD1095 208 230 1 60 20 amp 15 0 10 Solid Copper Conductor 208 230 3 60 15 amp 15 0 12 Solid Copper Conductor 230 1 50 20 amp 15 0 10 Solid Copper Conductor ICVD1195 208 230 1 60 25 amp 14 2 8 Solid Copper Conductor 208 230 3 60 15 amp 9 5 10 Solid Copper Conductor 230 1 50 35 amp 14 7 8 Solid Copper Conductor ICVD1195 ...

Page 15: ...n connecting to a 208V supply voltage the transformer must be rewired to maintain a 24V secondary voltage Failure to correctly wire the transformer can result in premature transformer failure RT Harvest Compressor LT Harvest Pump Water Dump Display Light Micro Light Clean Light Harvest Light SL 1 Light SL 2 Light Fuse Thermistors T1 T2 T3 T4 Display RS485 Bin LED Water Level Probe AuCS Remote CVD ...

Page 16: ... F Min 32 C 90 F Max 140 kPa 20 psi Min 1030 kPa 150 psi Max I0300 I1000 3 8 Female Pipe Thread I1106 I1800 1 2 Female Pipe Thread Condenser Water Drain 1 2 Female Pipe Thread 13 mm 1 2 minimum inside diameter Bin Drain 3 4 Female Pipe Thread 19 mm 3 4 minimum inside diameter Large Capacity Bin Drain 1 Female Pipe Thread 25 mm 1 minimum inside diameter Min Minimum Max Maximum Air Gap A greater tha...

Page 17: ...Installation Two types of auxiliary drain are located in the ice machine base to remove moisture in high humidity areas With or without a drain socket ICE MACHINES WITH AN AUXILIARY DRAIN SOCKET 1 Remove membrane in socket with a dowel or screwdriver and proceed to step 3 ICE MACHINES WITHOUT AN AUXILIARY DRAIN SOCKET 1 View the back of the ice machine base on the compressor side and locate the di...

Page 18: ... Line RC 29 39 59 Two Lines 19 mm 3 4 inch One Line 16 mm 5 8 inch 19 mm 3 4 Suction Line 7 mm 1 4 Liquid Line Warning Installation of a QuietQube Condensing Unit may require the use of special equipment for placement Trained and qualified personnel are required for proper rigging and lifting Holes are provided on the corners of the condensing unit to allow the use of lifting shackles Important Ma...

Page 19: ...to the formula below Multiply by 1 7 to get the calculated rise 2 Insert the measured drop into the formula below Multiply by 6 6 to get the calculated drop 3 Insert the measured horizontal distance into the formula below No calculation is necessary 4 Add together the calculated rise calculated drop and horizontal distance to get the total calculated distance If this total exceeds 45 meters 150 fe...

Page 20: ...e ice machine head section condensing unit or condenser must be disconnected before proceeding Step 2 Route the Refrigeration Tubing Route the refrigeration tubing between the ice machine head section and the condenser or ICVD condensing unit Maximum lineset exposed on rooftop is 25 of total line set length A qualified person must perform all roof penetrations QuietQube Models Only A suction line ...

Page 21: ...tting to the condenser or ice machine by hand then tighten the couplings with a wrench until they bottom out 4 Turn an additional quarter turn to ensure proper brass to brass seating Torque to the following specifications Liquid Line Discharge Line 13 5 16 2 N m 47 5 61 0 N m 5 Check all fittings and valve caps for leaks and reinstall and tighten caps 6 The receiver service valve is closed during ...

Page 22: ...cated in the ICVD Condensing Unit Complete the pressure test verify no leaks are present and remove the nitrogen from the system before connecting the vacuum pump ALTERNATE CONNECTIONS AT CONDENSING UNIT SCHRADER VALVES A retention valve is present in the compressor discharge line The retention valve requires evacuation connections at five points Ice Machine Head Section 1 Receiver Access Valve 2 ...

Page 23: ...ct number of 360 turns Valve Tubing Size Number of Turns to Open 3 8 6 1 2 5 8 3 4 10 7 8 14 B Open the receiver service valve until backseated when used USE ALLEN WRENCH TO OPEN TURN COUNTERCLOCKWISE SHUTOFF VALVES FOR THE LIQUID AND SUCTION LINES QuietQube Models USE ALLEN WRENCH TO OPEN TURN COUNTERCLOCKWISE SHUTOFF VALVES FOR THE LIQUID AND SUCTION LINES Ice Beverage Models USE ALLEN WRENCH TO...

Page 24: ... and sealed at both ends The following insulation requirements prevent condensation at 32 C 90 F ambient temperature and 90 relative humidity If higher humidity is expected increase insulation thickness Suction Line Liquid Line Min Insulation Thickness 19 mm 3 4 inch 13 mm 1 2 inch Suction Line 13 mm 1 2 inch Liquid Line 7 mm 1 4 inch 16 mm 5 8 inch 10 mm 3 8 inch 19 mm 3 4 inch 16 mm 5 8 inch Suc...

Page 25: ...tton 3 Press the Down arrow until Set Up is highlighted bracketed 4 Press the Checkmark The Set Up menu will be displayed and Language will be highlighted bracketed The default language is English 5 Press the Checkmark You can choose to view the display in a language other than English by highlighting your choice and pressing the Checkmark Selecting one language will deselect the others 6 When the...

Page 26: ... 2 lbs 3266 grams i1200 7 50 lbs 3402 grams 8 20 lbs 3719 grams i1090 7 50 lbs 3402 grams 8 50 lbs 3856 grams i1400 i1406 10 25 lbs 4649 grams 11 50 lbs 5216 grams i1470 12 0 lbs 5443 grams 14 0 lbs 6350 grams i1800 13 20 lbs 5987 grams 14 80 lbs 6713 grams i1870 i2170 i2176 15 5 lbs 7031 grams 16 75 lbs 7598 grams Ice Thickness Check After a harvest cycle inspect the ice cubes in the ice storage ...

Page 27: ...ssed machine and Energy Saver settings can be adjusted and service issues can be addressed Left and Right Arrows The Left arrow moves the display to the previous screen allowing the user to back out of programming Both the Left and Right arrows will move the cursor underline within a line of settings NOTE The Right arrow can also be used on many screens interchangeably with the Checkmark to make a...

Page 28: ...hine Head Serial Number Condenser Serial Number Warranty Install Date Manufacture Date Main Software Version Display Software Version Exit Language Time Date Time Config Units Ice Clarity LCD Brightness Password On Edit Password Clean Minder AuCS Run Time Air Filter Water Filter LUMINICE Ice Bin Sensor USB Setup Gateway Setup Exit Ice Program Water Miser Statistics Exit Data History Real Time Data...

Page 29: ...ey indicate a selection is available by pressing the Checkmark while the line is highlighted If the choice is exclusive selecting it with the Checkmark will uncheck another selection That is in the above Time Config example selecting Day Mo Yr will deselect Mo Day Yr Alerts and Messages When messages and alerts exist they will be highlighted and can be selected with the Checkmark Alerts are shown ...

Page 30: ...he Up and Down arrows to add the number 2 Repeat this process to add 3 and 4 7 When the last number is entered press the Checkmark button to save your entry Exit Enter Passwrd To enter a four digit password of your choosing use the following procedure 1 Press the Menu button 2 From the Main menu use the Down arrow to highlight Set Up and press the Right arrow 3 Use the Down arrow to select Edit Pa...

Page 31: ...e others 3 When the check reflects your preference use the Down arrow to navigate to Exit and press the Checkmark The display will return to the Set Up menu Time Date Refer to Operational Checks page 25 for step by step instructions for setting the time and date Mo Day Yr Day Mo Yr 12 Hour 24 Hour Time Configuration 1 From the Set Up menu use the Down arrow to highlight Time Config 2 Press the Che...

Page 32: ...reen you can choose to turn the ice clarity feature ON or OFF by highlighting your choice and pressing the Checkmark Selecting one will deselect the other 3 When the check reflects your preference use the Down arrow to navigate to Exit and press the Checkmark The display will return to the Set Up menu LCD Brightness Here the brightness of the LCD display can be adjusted 1 From the Set Up menu use ...

Page 33: ...creens and to the Set Up menu Air Filter The ice machine has a feature that displays a clean air filter reminder at a set time interval 1 From the Set Up menu use the Down arrow to highlight Air Filter 2 Press the Checkmark On this screen you can choose to turn the reminder to AUTO or OFF by highlighting your choice and pressing the Checkmark Selecting one will deselect the other 3 You can also ch...

Page 34: ...usage statistics from this menu Press the Left arrow to return to previous screens Energy Saver Ice Program Water Miser Statistics Exit Energy Saver Menu Ice Program To save energy and water the ice machine can be programmed to only power up during time periods that the ice will be used or when the bin level is being depleted by heavy use Important Setting an ice program will take the ice machine ...

Page 35: ...ark The display will return to the Set up menu Water Miser Water Miser is a feature that reduces water usage by eliminating flush cycles Enabling this feature is only recommended for systems with de ionized or reverse osmosis filtering 1 From the Energy Saver menu use the Down arrow to highlight Water Miser 2 Press the Checkmark On this screen you can choose to turn the Water Miser ON or OFF by hi...

Page 36: ... Lifetime use the Checkmark to view Install Date Install Control Board Replacement date Control Board Date Of Manufacture DOM Run Time Cycle Count Potable Water Usage Clean Cycles Exit Real Time Data Press the Checkmark with RealTime Data highlighted to get readings on Time Temp Inputs and Outputs Diagnostics Press the Checkmark with Diagnostics highlighted to enter screens where you can run diagn...

Page 37: ... harvest cycles The ice machine is locked into the freeze cycle for 6 minutes before a harvest cycle can be initiated The maximum freeze time is 60 minutes at which time the control board automatically initiates a harvest sequence The maximum harvest time is 3 5 minutes The control board automatically initiates a freeze sequence when these times are exceeded Safety Limits Safety limits are stored ...

Page 38: ...0 lbs 3402 grams 8 50 lbs 3856 grams i1400 i1406 10 25 lbs 4649 grams 11 50 lbs 5216 grams i1470 12 0 lbs 5443 grams 14 0 lbs 6350 grams i1800 13 20 lbs 5987 grams 14 80 lbs 6713 grams i1870 i2170 i2176 15 5 lbs 7031 grams 16 75 lbs 7598 grams Ice Thickness Check After a harvest cycle inspect the ice cubes in the ice storage bin The ice thickness probe is factory set to maintain the ice bridge thi...

Page 39: ...th their labeling Warning Wear rubber gloves and safety goggles and or face shield when handling Ice Machine Cleaner or Sanitizer Cleaning Sanitizing Procedure This procedure must be performed a minimum of once every six months The ice machine and bin must be disassembled cleaned and sanitized All ice produced during the cleaning and sanitizing procedures must be discarded Removes mineral deposits...

Page 40: ...ds below Press the power switch at the end of a harvest cycle after ice falls from the evaporator s Press the power switch and allow the ice to melt Caution Never use anything to force ice from the evaporator Damage may result Step 2 Remove all ice from the bin dispenser Step 3 Press the Cleaning button Water will flow through the water dump valve and down the drain Wait until the water trough ref...

Page 41: ...ents Use a spray bottle to liberally apply the solution to all surfaces of the removed parts or soak the removed parts in the sanitizer water solution Do not rinse parts after sanitizing Step 11 Use half of the sanitizer water solution to sanitize all foodzone surfaces of the ice machine and bin or dispenser Use a spray bottle to liberally apply the solution When sanitizing pay particular attentio...

Page 42: ...the water trough Allow front of water trough to drop as you pull forward to disengage the rear pins D Remove the water level probe Pull the water level probe straight down to disengage Lower the water level probe until the wiring connector is visible Disconnect the wire lead from the water level probe Remove the water level probe from the ice machine E Remove the water distribution tube NOTE Thumb...

Page 43: ...connections After the wires are disconnected remove the two thumbscrews and lift the water pump assembly out of the ice machine Remove the thumbscrews securing the water pumps 2 each pump and remove water pumps Do not immerse the water pump motor in cleaner or sanitizer solutions Remove the water level probe from the assembly housing F Remove the water trough Pull forward on the water trough to re...

Page 44: ...pproximately 1 minute then add the proper amount of ice machine cleaner Model Amount of Cleaner I0300 I0320 I0520 90 ml 3 oz I0450 I0500 I0600 I0606 I0686C IB0690C I0850 IB0980C IB0896C I0870C I0876C I0906 I0976C I1076C I1000 IB1090C IB1096C I1100 I1106 I1070C I1176C I1200 150 ml 5 oz IB0690C IB0890C IB1090C 150 ml 5 oz I1400 I1406 I1470C I1476C I1800 I1806 I1870C I1876C I2170C I2176C 265 ml 9 oz ...

Page 45: ... Level the ice machine Low air temperature around ice machine head section Air temperature must be at least 2 C Fan cycle control does not de energize condenser fan motor Call for service Water regulating valve incorrectly adjusted or will not close Check for water at condenser drain outlet in harvest cycle Contact a qualified service company to adjust replace valve if water is present Ice machine...

Page 46: ...off the ice machine if water continues to enter water trough replace the water inlet valve The condenser is dirty Clean the condenser High air temperature entering condenser Refer to air temperature chart for your model on page 9 The harvest assist air compressor is not functioning Call for service Safety Limit Feature In addition to the standard safety controls such as the high pressure cutout yo...

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Page 48: ...ing product improvement may necessitate change of specifications without notice Part Number 000013325 Rev 01 4 16 Every new piece of Manitowoc Foodservice equipment comes with KitchenCare and you choose the level of service that meets your operational needs from one restaurant to multiple locations StarCare Warranty lifetime service certified OEM parts global parts inventory performance audited Ex...

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