M&R Red Chili D 1418 Manual Download

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Red Chili D Ev1
Part # MAN-REDCHILID

$95.00 USD

V.013018

Summary of Contents for Red Chili D 1418

Page 1: ...Red Chili D Ev1 Part MAN REDCHILID 95 00 USD V 013018...

Page 2: ......

Page 3: ...ns 11 4 Assembly and Installation 11 4 1 Assembly 12 4 1 1 Quartz Heating Elements 12 4 2 Installation 13 4 2 1 Sensor Mount Retro Kit Assembly 15 4 2 2 Install Photoelectric Sensor 16 4 2 3 Repositio...

Page 4: ...of the machine Energy Sources M R equipment may use one of more of the following energy sources Compressed Air Pneumatic Energy Electricity Gas Natural Gas or Propane Each form of energy presents its...

Page 5: ...the safe operation or normal functioning of this equipment ensure that the equipment is immediately shut down sources of power to the equipment are shut off and secured and that personnel not trained...

Page 6: ...orking on or near this equipment are knowledgeable in its safe operation and closely supervise inexperienced employees keep bystanders away from the equipment 6 Make sure the area around the equipment...

Page 7: ...ation of notice to holders of this document with respect to changes subsequently made M R Printing Equipment Inc and its subsidiaries make no representation or warranty expressed or implied whether pu...

Page 8: ...cord the information from your product s rating plate on the sample plate shown below Date Installed Installed by Optional Features and Special Information Contacting M R If you need service or have q...

Page 9: ...rigid flat substrates as more fully set forth in the manual specific to that product Any other use of this equipment is not permitted Exposure Equipment Exposure Equipment is designed to produce photo...

Page 10: ...proper installation or use of the equipment 3 Operation of the equipment with defective safety devices 4 Operation of the equipment with safety devices removed disabled not working in whole or in part...

Page 11: ...0 Hz 22 kW 380 415 V 3 ph 27 30 A 50 60 Hz 21 5 kW 440 480 V 3 ph 24 26 A 50 60 Hz 21 4 kW 380 415 V 3 ph 60 66 A 50 60 Hz 47 5 kW Overall Size H x W x L 114 x 58 x 107 cm 45 x 23 x 42 114 x 58 x 107...

Page 12: ...nt WARNING Never operate the unit when placed on its side In this position the Quartz Heating Element filaments 1 compress and arcing results in premature failure of the element filament Always operat...

Page 13: ...ions can be found in the press operator s manual 2 Reset the Emergency Stop button and connect the Cycle Interruption Cords From the main control panel turn off the print station that the unit will be...

Page 14: ...proximately 2 1 4 5 7 cm Proper distance is determined by the type of ink used and the type and weight of the substrate Note Run a few tests to determine the proper distance before beginning productio...

Page 15: ...Screw 3 1 Round Magnet 4 2 Socket Cap Screw 5 1 Friction Disk 6 Items Required 1 Philips Head Screwdriver 1 Hex Wrench 3X14MM 1 Attach Universal Sensor Bracket 2 Round Magnet 4 using one Philips head...

Page 16: ...press PLC 1 Place the Press PLC Foot Pedal Flash Sensor switch down in the Flash Sensor position 1 2 The Infrared Photo Sensor 1 on your unit is designed to activate the Quartz Heating Elements by sen...

Page 17: ...xing The Sensor can be repositioned for presses setup for counterclockwise indexing at the customer s site 1 Using the Hex Wrench remove 2 Screws 5 and disassemble Infrared Photo Sensor 1 from Magnet...

Page 18: ...the press PLC WARNING Ensure none of the pallets are positioned under the unit for an excessive amount of time while the unit is on Extreme heat can damage pallets garments and or cause a fire 1 Plac...

Page 19: ...NING Ensure none of the pallets are positioned under the unit for an excessive amount of time while the unit is on Extreme heat can damage pallets garments and or cause a fire 1 Place the Press PLC Fo...

Page 20: ...h in the On position to turn on Place the switch in the Off position to turn off 2 Digital Controller The Digital Controller selects sensor temperature output power exposure time and lamp section sele...

Page 21: ...Temperature Sensor Note The Temperature Sensor automatically shuts off the flash when the substrate reaches the operator set temperature For example if an ink flashes at 250 degrees the sensor can be...

Page 22: ...controller must be set for the maximum of 10 seconds when operating in the PLC mode to prevent a conflict between the unit time and the flash time as set on the press F3 Section The quartz heating ele...

Page 23: ...e accessed from the Setup menu Press the F4 button until the word PASS displays Next press the arrow down button until the number 1969 displays on the lower line The Head Sensor Temperature Alarm disp...

Page 24: ...displays 50 60 on the upper line and the currently selected electrical frequency 50 HZ or 60 HZ on the lower line Press the arrow buttons to change the frequency setting Set Temperature After enterin...

Page 25: ...ems Required 1 Small Flat Head Screwe Driver The amount of ambient light garment color and the color of the floor all influence how the photoelectric sensor detects the edge of the pallet The angle an...

Page 26: ...e of equipment creation of a preventive maintenance history for each piece of equipment Preventive maintenance documentation can be an invaluable resource This schedule is based on an 8 hour day and a...

Page 27: ...Clean Surface of Unit Items required 1 Towel Use a towel to remove any dirt or spray which may have accumulated on the surface of the unit 1 Clean Air Vent Screen Items required 1 Vacuum 1 Use a vacuu...

Page 28: ...th 1 Lint Free Gloves Wearing lint free gloves clean the Quartz Heating Elements 1 using Isopropyl Alcohol on a lint free cloth Clean Sensor 2 using Isopropyl Alcohol on a Q Tip The surfaces of the le...

Page 29: ...rmatex Super Lube with Teflon Grease M R Part No 7018034 1 Small Brush 1 Loosen the Lock Handle 2 2 Lift the handle or turn the Height Adjustment Wheel 1 clockwise to raise the unit up on the Vertical...

Page 30: ...Wearing lint free gloves remove Quartz Heating Elements 1 2 Clean the Heating Element Reflector 2 using Isopropyl Alcohol on a lint free cloth 3 Reinstall Quartz Heating Elements Check and Clean Blow...

Page 31: ...Procedure Daily Weekly Every 2 Weeks Monthly Every 3 Months Every 6 Months Yearly Every 3 Years Date performed Initials Check Quartz Heating Element Operation X Clean Surface of Unit X Clean Air Vent...

Page 32: ...allets Check the distance between the surface of the Quartz Heating Elements and the pallet surface at all four corners Dimensions between the surface of the Quartz Heating Elements and the pallet sur...

Page 33: ...it can easily be scratched If sensor is still not working replace sensor Excessive dirt lint or dust clogging up the blower fan blades Check the fan blades and clean as necessary The unit has shut do...

Page 34: ...late similar to the one shown below Note You must verify whether your equipment is 50 Hz CE or 60 Hz UL and order parts accordingly DANGER Operating this equipment with incorrect electrical parts can...

Page 35: ...6101 Fax 630 858 6134 www mrprint com store mrprint com V 013018 Control Panel UL CE Control Panel UL CE Part Name Part Numbers 1 Toggle Switch 208 230 380 V 50 60 Hz 1010003 Toggle Switch 380 415 V 5...

Page 36: ...al UL CE Part Name Part Numbers 20 X 24 20 X 28 1 Solid State Relay 1 Pole 75A 208 230V 1011205 1011205 Heat Sink 1031004 1031004 Solid State Relay 1 Pole 75A 380 480V 1011690 1011690 Heat Sink 103100...

Page 37: ...Red Chili D 16X18 UL CE Electrical UL CE Part Name Part Numbers 16X18 1 AC Fan 230V 1009082A 2 Power Supply 24V 1 0A 1018102 3 Circuit Breaker 3 Pole 50A CB1 3Ph 208 230V 1004649 Circuit Breaker 2 Po...

Page 38: ...60172 USA Tel 630 858 6101 Fax 630 858 6134 www mrprint com store mrprint com V 013018 Red Chili D 16X18 UL CE Electrical UL CE Part Name Part Numbers 16X18 1 Connector Socket 1020035 2 AC FAN 230V 10...

Page 39: ...lector Assembly UL CE Part Name Part Numbers Red Chili D 1418 1618 Red Chili D 2024 Red Chili D 2028 Red Chili D 3244 1 Spring Socket 1007101A 1007101A 1007101A 1007101A 2 Quartz Lamp 208 230V 1007210...

Page 40: ...606 2 Guide Tube Weldment 9Q00232 3 Leg Channel 9071803 A 4 Furniture Caster 3037002 5 Thrust Ball Bearing 3023341 6 Wrought Flat Washer 1 2 3020004 7 Plastic Hand Wheel 8014826 8 Socket Set Screw 1 4...

Page 41: ...ctrical Box Weldment 9Q00630 B 2 Filter Holder 9Q00622 3 Filter Weldment 9Q00623 4 Control Panel 9Q11123 5 Guard 9Q00627 6 Hinge 9Q00263 A 7 Centrifugal Blower 3071038 C 8 Lamp Holder Weldment 9Q00655...

Page 42: ...mrprint com V 013018 Top Assembly UL CE Part Name Part Number All Models 16 Hex Head Bolt 5 16 18 X 3 4 3008015 17 Universal Sensor Bracket 9003012 18 Round Magnet 88 Dia X 28 Thick 3064016 19 Socket...

Page 43: ...9Q11114 A 5 Button Socket Cap Screw 6 32 X 3 8 3001016 6 Control Panel Mouting Plate 9Q11079 7 Control Panel Assembly 9Q00621 8 Wrought Flat Washer 3 8 3020010 9 Split Lock Washer ZP 3 8 3022002 10 B...

Page 44: ...A Tel 630 858 6101 Fax 630 858 6134 www mrprint com store mrprint com V 013018 16x18 Top Assembly UL CE Part Name Part Number All Models 18 Control Panel Insert 2 875 RO 9071763 19 Spring Socket For Q...

Page 45: ...dels 1 Vertical Leg 9Q11073 2 Leg Channel 9071803 A 3 Furniture Caster 2 3037002 4 Split Lock Washer ZP 3 8 3022002 5 Finished Hex Nut ZP 3 8 16 3013007 6 Wrought Flat Washer 3 8 3020010 7 Hex Head Bo...

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