Makita DCS4630 Instruction Manual Download

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Important:

Read this instruction manual carefully before putting the chain saw into operation and strictly observe the

safety regulations!

Keep this instruction manual!

Instruction Manual

Original Instruction Manual

DCS4630
DCS5030
DCS5031
DCS5032

Summary of Contents for DCS4630

Page 1: ...nstruction manual carefully before putting the chain saw into operation and strictly observe the safety regulations Keep this instruction manual Instruction Manual Original Instruction Manual DCS4630 DCS5030 DCS5031 DCS5032 ...

Page 2: ...t you will be satisÞed with this modern piece of equipment The DCS4630 DCS5030 DCS5031 and DCS5032 are very handy and robust chain saws with a new Design The automatic chain lubrication with variable ßow oil pump and maintenance free electronic ignition ensure trouble free operation while the hand saving anti vibration system and ergonomic grips and controls make work easier safer and less tiring ...

Page 3: ...ice the following symbols on the saw and in the Instruction Manual Caution kickback Chain brake Fuel and oil mixture Normal Winter operation Grip heating Carburetor adjustment Chain oil Þll oil pump Saw chain oil adjustment screw First aid Recycling CE Marking Read instruction manual and follow the warning and safety precautions Particular care and caution Forbidden Wear protective helmet eye and ...

Page 4: ...accept liability for others Never use the chain saw after having consumed alcohol drugs or medication A Þre extinguisher must be available in the immediate vicinity when working in easily inßammable vegetation or when it has not rained for a long time danger of Þre Protective equipment In order to avoid head eye hand or foot injuries as well as to protect your hearing the following protective equi...

Page 5: ...hten ing of the chain the Þrm mounting of the sprocket guard the easy motion of the throttle lever and the function of the throttle lever lock the cleanliness and dryness of the handles and the function of the ON OFF switch Putthechainsawonlyintooperationifitiscompletelyassembled Never use the chain saw when it is not completely assembled Before starting the chain saw ensure that you have a safe f...

Page 6: ...k leaning too far over Guide the chain saw in such a way that no part of your body is within the elongated swivelling range of the saw 12 Use the chain saw for sawing wood only Avoid touching the ground with the chain saw while it is still running Never use the chain saw for lifting up or removing pieces of wood or other objects Remove foreign objects such as sand stones and nails found within the...

Page 7: ...away 17 Before cutting down the tree check the direction of fall and make sure that there are neither people nor objects within a distance of 2 1 2 tree lengths Judging the tree Direction of hanging loose or dry branches height of the tree natural overhang is the tree rotten Take into account the direction and speed of the wind If strong gusts are occurring do not do any felling Cutting the roots ...

Page 8: ...adjusted correctly Regularly clean the chain saw Regularly check the tank cap for tightness Observe the accident prevention instructions issued by trade associations and insurance companies Do not perform any modiÞcations on the chain saw You will put your safety at risk Perform only the maintenance and repair works described in the instruction manual All other work must be carried out by MAKITA S...

Page 9: ...hen using other oils 50 1 quality grade JASO FC or ISO EGD Chain brake engages manually or in case of kickback Chain speed at max power m s 19 3 22 2 19 3 22 2 Sprocket pitch inch 325 oder 3 8 Number of teeth Z 7 Chain type see the Extract from the spare parts list Pitch gauge inch 325 0 050 0 058 or 3 8 0 058 Guide bar length of a cut cm 33 38 45 53 Guide bar type see the Extract from the spare p...

Page 10: ...ivered with the chain saw for the following work Put the chain saw on a stable surface and carry out the following steps for mounting the guide bar and saw chain Release the chain brake by pulling the hand guard 1 in direc tion of arrow Unscrew retaining nuts 2 Pull off the sprocket guard 3 PUTTING INTO OPERATION CAUTION Before doing any work on the guide bar or chain always switch off the engine ...

Page 11: ...ong the top of the chain must point in the direction of the arrow Tightening the saw chain Turn the chain tensioning screw 4 to the right clockwise until the saw chain catches in the groove on the lower side of the guide bar see circle Slightly lift the end of the guide bar and turn the chain adjusting screw 4 to the right clockwise until the chain rests against the bottom side of the guide bar Wh...

Page 12: ...an emer gency IMPORTANT NEVER run the saw with the chain brake acti vated except for testing see Testing chain brake Doing so can very quickly cause extensive engine damage ALWAYS release the chain brake before starting the work Checking the chain tension The tension of the chain is correct if the chain rests against the bottom side of the guide bar and can still be easily turned by hand While doi...

Page 13: ...ore Þlling it into the chain saw tank It is not wise to add more engine oil than speciÞed to ensure safe operation This will only result in a higher production of combus tion residues which will pollute the environment and clog the exhaust channel in the cylinder as well as the mufßer In addition fuel consumption will rise and perform ance will decrease The Storage of Fuel Fuels have a limited sto...

Page 14: ...m the oil tank oil feed system chain and guide bar as many such oils tend to leave sticky residues over time which can cause damage to the oil pump or other parts The next time you use the saw Þll the tank with BIOTOP chain oil again In case of damage caused by using waste oil or unappropriate chain oil the product guarantee will be null and void Your salesman will inform you about the use of chai...

Page 15: ...does not constitute a defect Place the saw on a suitable surface To ensure troublefree operation of the oil pump the oil guide groove at the crank case 2 and the oil inlet bore in the guide bar 3 must be cleaned regularly Note After the saw has been turned off it is normal for residual chain oil to drip from the oil feed system the guide bar and the chain for a time This does not constitute a defe...

Page 16: ...tarter cable again quickly and Þrmly As soon as the engine is running grasp the rear handle the safety lock button 3 is actuated by the palm of the hand and press the throttle trigger 4 The half throttle lock will disengage and the engine will now idle CAUTION The engine must be put in idle immediately after starting If this is not done the clutch can be damaged Now disengage the chain brake Warm ...

Page 17: ...te When working in snow the insert 7 can be replaced by a specalinsertwithnylonscreen whichpreventssnowfromgetting in It is available as an accessory part no 957 173 250 Symbol on top when inserted Normal operation Symbol on top when inserted Winter operation D Checking the chain brake The chain brake must be checked before every use of the saw Start the engine as described above have a secure foo...

Page 18: ...g the engine make sure that adjusting screw H is turned out counterclockwise until it reaches a noticeable stop The limitations do not prevent excessively lean running 1 Start engine and let it warm up 3 5 minutes 2 Set idle 3 Check acceleration 4 Set maximum permissible speed 5 Check idle speed 2 Set idle Set the idle speed per the technical speciÞcations Turning the adjusting screw S in clockwis...

Page 19: ...left or right when sawing This is caused by uneven sharpening of the chain Important Sharpen frequently but without removing too much metal Generally 2 or 3 strokes of the Þle will be enough Have the chain resharpened at a service centre when you have already sharpened it yourself several times Proper sharpening CAUTION Use only chains and guide bars designed for this saw see the Extract from the ...

Page 20: ...er is then the standerd for all other cutters of the chain New saw teeth must be Þled to the exact same shape as the used teeth including on their running surfaces File depending on chain type 90 or 10 to the guide bar A Þle holder makes Þle guidance easier It is marked for the correct sharpening angle of α 25 α 30 α 35 keepthemarksparallelwiththechainwhenÞling seeillustration and limits the cut d...

Page 21: ...til pin 3 of the chain tensioner is underneath the threaded pin 4 Remove the chain 5 and guide bar 6 NOTE Make sure there are no residues or foreign matter remaining in the oil guide groove 7 or on the chain tensioner 3 For replacing the guide bar chain and sprocket see PUTTING INTO OPERATION NOTE The chain brake is a very important safety device and like any other component subject to normal wear...

Page 22: ...n replace ment To distribute the chain oil evenly run a new chain at half throttle for a few minutes before use New chains stretch so check the chain tension frequently see Checking the chain tension Likewise replace the clutch drum at every second chain sprok ket replacement Instructions for changing the chain type Always wear protective gloves Before using a 3 8 saw chain be sure to Þrst cut out...

Page 23: ...be washed in lukewarm water with regular dishwashing detergent Note that the ßeece Þlter does not need to be cleaned until there is a noticeable loss of power If cleaning the Þlter does not bring an improvement in performance it is time to replace it Cleaning the nylon Þlter Use a soft brush or blow out dirt from the inside with compressed air If the Þlter is very dirty it can be washed in lukewar...

Page 24: ...laced in case of damage to the insulator electrode erosion burn or if the electrodes are very dirty or oily Remove the Þlter cover see Cleaning the air Þlter Pull the plug cap 7 off the spark plug Use only the combination wrench supplied with the saw to remove the spark plug Electrode gap The electrode gap must be 0 5 mm CAUTION Use only the following spark plugs NGK BPMR 7A or BOSCH WSR 6F Checki...

Page 25: ... spring will wind the cable around the drum Repeat the procedure once The starter grip should now stand straight up on the fan housing NOTE With the cable pulled all the way out it must still be possible to turn the pulley another 1 4 turn against the return spring CAUTION Danger of injury Secure the cable grip when pulled out It will whip back if the cable pulley is released by accident Replacing...

Page 26: ...an now be brushed clean or cleaned with compressed air With the cyinder Þn cleaner clean out the area between the cylinder Þns and between the cylinder and the mounting pla te Do not use force Be careful not to damage the short circuit wire and the ignition wire C Replacing the suction head The felt Þlter 15 of the suction head can become clogged It is recommended to replace the suction head once ...

Page 27: ...rpness 19 20 Check chain tension 12 Guide bar Check for damage Chain lubrication Functional check 15 Chain brake Functional check 17 Combination switch Safety locking button Throttle lever Functional check 17 Fuel oil tank cap Check for tightness Every day Air Þlter Clean several times daily if necessary 23 Guide bar Check for damage clean oil intake bore 21 Guide bar support Clean in particular t...

Page 28: ...han original MAKITA spare parts are used this will automatically invalidate the MAKITA product guarantee Guarantee MAKITA guarantees the highest quality and will therefore reimburse all costs for repair by replacement of damaged parts resulting from material or production faults occurring within the guarantee period after purchase Please note that in some countries particular guarantee conditions ...

Page 29: ...ystem Observation Cause Chain does not run Chain brake Engine runs Chain brake actuated Engine does not start or Ignition system Ignition spark Malfunction in fuel supply system com only with difÞculty pression system mechanical malfunction No ignition spark Switch on STOP fault or short circuit in the wiring plug cap or spark plug defective Fuel supply Fuel tank is Þlled Combination switch in Cho...

Page 30: ... 5 26 33 27 28 29 30 31 32 1 2 3 14 16 12 13 4 15 25 18 19 Extract from the spare parts list Use only original MAKITA parts For repairs and replacement of other parts see your MAKITA service centre DCS4630 DCS5030 DCS5031 DCS5032 ...

Page 31: ... cm 523 093 672 1 Saw chain 3 8 for 53 cm 3 952 010 630 1 Chain protector for 33 38 cm 952 020 640 1 Chain protector for 45 cm 952 020 650 1 Chain protector for 53 cm 4 181 213 601 1 Sprocket guard cpl 5 923 208 004 2 Hexagonal nut M8 6 941 719 131 1 Universal wrench SW 19 13 7 940 827 000 1 Offset screwdriver 8 944 340 001 1 Carburetor screwdriver 9 963 601 121 1 Suction head 10 181 114 202 1 Fue...

Page 32: ...o Þnd your local distributor please visit www makita outdoor com MAKITA Corporation 3 11 8 Sumiyoshi Cho Anjo Aichi 446 8502 Japan Form 995 705 232 2 11 GB SpeciÞcations subject to change without notice ...

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