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USER MANUAL

monoTIG 160i

monoTIG 200i

Summary of Contents for monoTIG 160i

Page 1: ...90 444 93 53 magmaweld com info magmaweld com 90 538 927 12 62 USER MANUAL monoTIG 160i monoTIG 200i...

Page 2: ...ine Sanayi ve Ticaret A Magma Mekatronik may modify the information and the images without any prior notice T m haklar sakl d r Magma Mekatronik Makine Sanayi ve Ticaret A nin yaz l izni olmaks z n bu...

Page 3: ...RU TR EN 3 monoTIG 160i monoTIG 200i INVERTER TIG WELDING MACHINE TIG NVERTER TIG KAYNAK MAK NASI...

Page 4: ...livery Control Installation and Operation Recommendations Connections for TIG Welding Connection to Mains Gas Connections Preparing the Torch Connections Torch Connections Earth Clamp Connections Chan...

Page 5: ...l injuries may occur Make certain that the installation procedures comply with national electrical standards and other relevant regulations and ensure that the machine is installed by authorized perso...

Page 6: ...to the above precautions If the gas tanks are grouped in a separate zone ensure that they are well ventilated keep the main valves closed when gas cylinders are not in use pay attention to possible ga...

Page 7: ...ations you will perform in such places Do not weld in tanks and pipes which might have previously contained substances that may cause explosions fires or other reactions Welding cutting equipment heat...

Page 8: ...t free areas To prevent gas cylinders from tipping over on machines with a gas platform suitable for the tanks fix the tanks on to the platform in stationary usage applications fix them to the wall wi...

Page 9: ...appliance must be carried out All covers on the body of the machine must be closed and or locked when the device is in use Any changes other than the standard settings without the written approval of...

Page 10: ...oining materials tape cable ties etc The operator s body and head should be kept as far away from the welding cutting machine and cables as possible Welding cutting and electric cables should not be w...

Page 11: ...proved well that it can work between 160 to 240 V 50 60 Hz line voltages Therefore this machine is quite immune to mains voltage fluctuations and perfectly welds with generator sets Monotig 160 Monoti...

Page 12: ...tical Characteristic MainsInput1 PhaseAlternatingCurrent Suitable for Operation at Hazardous Environments Technical Information As defined in the standard EN 60974 1 the duty cycle rate includes a tim...

Page 13: ...lamp and Cable 1 1 5 Accessories STANDARD ACCESSORIES QTY 7110018004 7110018004 7907000002 7907000002 monoTIG 160i monoTIG 200i 7906201603 7110018008 7910000510 7910005200 7110018008 7910000510 702000...

Page 14: ...e the duty cycle rates specified on the product label Exceeding duty cycle rates can damage the machine and this may invalidate the warranty Use the fuse that is compliant with your system Secure the...

Page 15: ...rticles Connect the gas regulator to the cylinder make sure that the threading of the gas outlet of the cylinder and the nut of the regulator match Connect one end of gas hose to the gas regulator and...

Page 16: ...onnect the earth cable plug to the positive welding socket tightly To increase the quality of the welding connect the earth clamp tightly to the work piece as close as possible to the welding area 2 3...

Page 17: ...MMA Welding Switch ON the machine by following the steps According to the polarity of the electrode to be used insert the electrode holder cable and the earth clamb cable plugs into their appropriate...

Page 18: ...e of Electrode Led for Trigger Mode Welding current starts when the trigger is pulled and stops when the trigger is dropped When 9 led is on and machine is TIG mode welding current can be increased or...

Page 19: ...rt TIG Push the 2 Stroke 4 Stroke Spot Welding Selection Button for selecting the appropriate mode for the work Latest adjusted parameter values will be saved automatically There is no need to do anyt...

Page 20: ...ding to down ramp adjustment reaches to the final current after post gas welding ends Base current is generally used for repairing and cooling during welding and crater filling at the finishing of the...

Page 21: ...ld be ensured that these materials are original products for a long term use Before starting welding check the gas flow rate from the tip of the torch with a flow meter If the gas flow is high or low...

Page 22: ...front of the air ducts If the problem continues contact the authorized service Fan may not be working The front of the air inlet outlet ducts may be blocked The machine working environment may be too...

Page 23: ...23 www magmaweld com USER MANUAL KULLANIM KILAVUZU EN monoTIG 160i monoTIG 200i 5 1 Spare Part List ANNEX Annex...

Page 24: ...ectronic Card E505A 1 Electronic Card E201B FLT TIG Electronic Card E203A PWR 200TIG Hall Effect Sensor 300A Electronic Card M TIG 200I E204A GR Electronic Card E505A 2 A250200026 A377900104 K40500022...

Page 25: ...ectronic Card E505A 1 Electronic Card E201B FLT TIG Electronic Card E203A PWR 200TIG Hall Effect Sensor 300A Electronic Card M TIG 200I E204A GR Electronic Card E505A 2 A250200026 A377900104 K40500022...

Page 26: ...26 www magmaweld com USER MANUAL KULLANIM KILAVUZU EN monoTIG 160i monoTIG 200i 5 2 Electrical Diagram monoTIG 160i Annex...

Page 27: ...27 www magmaweld com USER MANUAL KULLANIM KILAVUZU EN monoTIG 160i monoTIG 200i 5 2 Electrical Diagram monoTIG 200i Annex...

Page 28: ...noTIG 160i monoTIG 200i 1 1 1 1 2 1 3 1 4 1 5 2 2 1 2 2 2 3 2 3 1 2 3 2 2 3 3 2 3 4 2 3 5 2 3 6 2 4 3 3 1 3 2 3 3 3 3 1 3 3 2 3 3 3 4 4 1 4 2 4 3 5 5 1 5 2 TIG MMA TIG TIG TIG 29 36 36 37 38 38 39 39...

Page 29: ...29 www magmaweld com USER MANUAL KULLANIM KILAVUZU RU monoTIG 160i monoTIG 200i...

Page 30: ...30 www magmaweld com USER MANUAL KULLANIM KILAVUZU RU monoTIG 160i monoTIG 200i MIG CV MMA VRD AED...

Page 31: ...31 www magmaweld com USER MANUAL KULLANIM KILAVUZU RU monoTIG 160i monoTIG 200i n...

Page 32: ...32 www magmaweld com USER MANUAL KULLANIM KILAVUZU RU monoTIG 160i monoTIG 200i...

Page 33: ...33 www magmaweld com USER MANUAL KULLANIM KILAVUZU RU monoTIG 160i monoTIG 200i 10 2 TS EN 55011 100 IEC61000 3 12...

Page 34: ...34 www magmaweld com USER MANUAL KULLANIM KILAVUZU RU monoTIG 160i monoTIG 200i 5 2 IEC 60974 9 a b c d e f g h 60974 9...

Page 35: ...35 www magmaweld com USER MANUAL KULLANIM KILAVUZU RU monoTIG 160i monoTIG 200i IMF...

Page 36: ...eld com USER MANUAL KULLANIM KILAVUZU RU monoTIG 160i monoTIG 200i Monotig 160i Monotig 200i TIG TIG 4 Monotig 160i Monotig 200i 160 240 50 60 Monotig 160i Monotig 200i 25 1 2 3 4 5 6 7 8 1 1 5 2 6 3...

Page 37: ...37 www magmaweld com USER MANUAL KULLANIM KILAVUZU RU monoTIG 160i monoTIG 200i 1 3 MMA TIG 1 X U0 I2 U1 IP23S U2 S1 I1 EN 60974 1 10 250A 60 250A 6 10 1 4 2 6 6 6 4 4 4...

Page 38: ...69 25 IP 23S IP 23S 9 5 10 1 4 1 5 7110018004 7110018004 7907000002 7907000002 monoTIG 160i monoTIG 200i 7906201603 7110018008 7910005200 7110018008 7020001004 7110038008 7110018004 7110038008 7910005...

Page 39: ...39 www magmaweld com USER MANUAL KULLANIM KILAVUZU RU monoTIG 160i monoTIG 200i 2 2 30 40 C IEC 61000 3 12 2 1...

Page 40: ...40 www magmaweld com USER MANUAL KULLANIM KILAVUZU RU monoTIG 160i monoTIG 200i 2 3 TIG 0 2 3 1 2 3 2 2 3 ADC 1 0 1 6 6 3 9 5 30 70 30 150 6 8 6 8 3 1 2 5 4...

Page 41: ...41 www magmaweld com USER MANUAL KULLANIM KILAVUZU RU monoTIG 160i monoTIG 200i TIG CX79 TIG L 2 3 3 2 3 4 2 3 5 4 TIG a b TIG...

Page 42: ...weld com USER MANUAL KULLANIM KILAVUZU RU monoTIG 160i monoTIG 200i 2 3 6 5 2 4 MMA 6 MMA 2 0 2 5 3 25 4 0 40 60 A 60 90 A 100 140 A 140 180 A 60 90 A 100 130 A 140 180 A 60 100 A 70 130 A 120 170 A 1...

Page 43: ...43 www magmaweld com USER MANUAL KULLANIM KILAVUZU RU monoTIG 160i monoTIG 200i TIG HF TIG 4 MMA 2 9 TIG 1 10 TIG 1 TIG 1 1 1 11 TIG 4 2 9 10 11 3 1 2 3 4 5 6 7 8 HF 3 1...

Page 44: ...ANUAL KULLANIM KILAVUZU RU monoTIG 160i monoTIG 200i 3 2 TIG 3 3 5 200 A 80 A 19 0 20 2 25 0 10 1 23 MMA 2 TIG DC 4 TIG DC TIG DC 10 Touch Lift TIG HF start TIG 2 4 3 3 1 TIG HF Start TIG TIG A 1 6 2...

Page 45: ...45 www magmaweld com USER MANUAL KULLANIM KILAVUZU RU monoTIG 160i monoTIG 200i DC DC PULSE 1 1 DC PULSE DC 1 3 3 2 TIG 2 TIG 4 TIG PrG I PoG PrG I PoG...

Page 46: ...46 www magmaweld com USER MANUAL KULLANIM KILAVUZU RU monoTIG 160i monoTIG 200i 3 3 3...

Page 47: ...47 www magmaweld com USER MANUAL KULLANIM KILAVUZU RU monoTIG 160i monoTIG 200i 10 4 1 TIG 6...

Page 48: ...48 www magmaweld com USER MANUAL KULLANIM KILAVUZU RU monoTIG 160i monoTIG 200i 1 4 2 4 3 E01...

Page 49: ...49 www magmaweld com USER MANUAL KULLANIM KILAVUZU RU monoTIG 160i monoTIG 200i E02 E03...

Page 50: ...50 www magmaweld com USER MANUAL KULLANIM KILAVUZU RU monoTIG 160i monoTIG 200i 5 1...

Page 51: ...monoTIG 200i A250200026 A377900104 K405000226 K405000185 A490900023 K405000186 K405000295 K405000176 A830900004 K405000191 K405000187 monoTIG 160i 5 1 E203A AC PWR E505A 3 E505A 1 E201B FLT TIG E203A...

Page 52: ...monoTIG 200i A250200026 A377900104 K405000226 K405000185 A490900023 K405000186 K405000295 K405000176 A830900004 K405000191 K405000187 monoTIG 200i E203A AC PWR E505A 3 E505A 1 E201B FLT TIG E203A PWR...

Page 53: ...53 www magmaweld com USER MANUAL KULLANIM KILAVUZU RU monoTIG 160i monoTIG 200i 5 2 monoTIG 160i...

Page 54: ...54 www magmaweld com USER MANUAL KULLANIM KILAVUZU RU monoTIG 160i monoTIG 200i 5 2 monoTIG 200i...

Page 55: ...eri r n Etiketi Teknik zellikler Aksesuarlar KURULUM B LG LER Teslim Al rken Dikkat Edilecek Hususlar Kurulum ve al ma Tavsiyeleri TIG Kayna in Ba lant lar Makineyi ebekeye Ba lay n ve al t r n Gaz Ba...

Page 56: ...ulusal elektrik standartlar na ve di er ilgili y netmeliklere uygun oldu undan emin olun ve makinenin yetkili ki iler taraf ndan kurulmas n sa lay n Kuru ve sa lam izolasyonlu eldiven ve i nl giyin I...

Page 57: ...nd r lm sa buralar n iyi havalanmas n sa lay n gaz t pleri kullan mda de ilken ana vanalar n kapal tutun gaz ka aklar na dikkat edin Argon gibi koruyucu gazlar havadan daha yo undur ve kapal alanlarda...

Page 58: ...b y k dikkati g sterin inde daha nce patlama yang n ya da di er tepkimelere neden olabilecek maddeler bulunan t p ve borulara bo dahi olsalar kaynak kesme yapmay n Kaynak kesme i lemi esnas nda y kse...

Page 59: ...ormun zerine sabit kullan mlarda ise devrilmeyecek ekilde zincirle duvara sabitleyin Operat rlerin makine zerindeki ayarlara ve ba lant lara kolayca ula mas n sa lay n D en Par alar Yaralanmalara Sebe...

Page 60: ...ana olacak ekilde ilerlemelidirler Kaynak kesme kablolar hi bir ekilde sar lmamal d r Kaynak kesme esnas nda makinede manyetik alan olu maktad r Bu durum makinenin metal par alar kendi zerine ekmeye s...

Page 61: ...n me y nlendirilmek zorundad r Kullan lm makinenizin at k y netimi hakk nda sat c n zdan ve yetkili ki ilerden bilgi edinin At k Prosed r EMF ayr ca kalp pilleri gibi t bbi implantlar n v cut i ine ye...

Page 62: ...160 V ila 240 V aras nda 50 60 Hz ebeke geriliminde al abildi inden ebeke gerilimindeki dal galanmalardan etkilenmez b ylece jenerat rlerle de kusursuz al r monoTIG 160i ve monoTIG 200i 25 metre uzun...

Page 63: ...Ak m ebeke Gerilimi ve Frekans Koruma S n f Anma Kaynak Gerilimi ebekeden ekilen G ebekeden ekilen Anma Ak m EN 60974 1 standard nda da tan mland zere al ma evrim oran 10 dakikal k bir zaman periyodu...

Page 64: ...ma Pensesi ve Kablosu 1 1 5 Aksesuarlar STANDART AKSESUARLAR ADET 7110018004 7110018004 7907000002 7907000002 monoTIG 160i monoTIG 200i 7906201603 7110018008 7910000510 7910005200 7110018008 791000051...

Page 65: ...da kaynak duman ve gaz soluma riski varsa solunum aparatlar kullan n r n etiketinde belirtilen al ma evrimi oranlar na uyun al ma evrimi oranlar n s kl kla asmak makineye hasar verebilir ve bu durum g...

Page 66: ...s re a k tutarak olas tortu ve partik llerin d ar at lmas n sa lay n Gaz reg lat r n gaz t p ne ba lay n gaz t p n n gaz k ndaki vida di i ile reg lat r n somununun rt t nden emin olun T p hortumunun...

Page 67: ...unun fi ini art kutuplu sokete sokup sa a evirerek iyice s k n Kaynakkalitesiniartt rmaki in topraklamapensesini kaynakyap lacak b lgeye olabildi ince yak n bir yerde i par as na s k ca ba lay n 2 3 3...

Page 68: ...rek makineyi al t r n Elektrod pensesi kablosunun fi ini ve topraklama pensesi kablosunun fi ini kullan lacak elektroda ve elektrodun reticisinin tavsiye etti i kutuplara g re kaynak ve toprak kablosu...

Page 69: ...Tetik Modu Ledi Tetik bas ld nda ba lar B rak ld nda sonlan r 9 Nolu led yand nda ve makine TIG modunda ise 1 nolu pot ile kaynak ak m n azalt r veya artt r r 10 nolu led yand nda ve makine TIG modund...

Page 70: ...irmek i in TIG parametreleri se im d melerini kullan n De erini de i tirmek istedi iniz parametrenin ledii yan nca parametre ayar d mesini evirerek parametreyi ayarlay n Se ti iniz program numaras i i...

Page 71: ...ak esnas nda bir tamir veya hafif so utma kaynak bitimlerinde de krater doldurma ve son kapatma ama l kullan lmaktad r Kaynak bitiminde ister DC ister PULSE DC modunda olunsun 1 sn den k sa s rede tor...

Page 72: ...de i tirilmelidir Bu malzemelerin uzun s reli kullan lmas i in orjinal r nler olmas na dikkat edilmelidir Kayna a ba lamadan nce torcun ucundan kan gaz debisini debimetre ile kontrol ediniz Gaz n deb...

Page 73: ...devam ediyorsa yetkili servis ile ileti ime ge iniz Fan al m yor olabilir Hava giri k kanallar n n n kapanm olabilir Makine al ma ortam a r s cak ya da havas z olabilir Makinenizin devrede kalma oran...

Page 74: ...74 www magmaweld com USER MANUAL KULLANIM KILAVUZU TR monoTIG 160i monoTIG 200i 5 1 Yedek Par a Listesi EKLER Ekler...

Page 75: ...u Elektronik Kart E505A 1 Elektronik Kart E201B FLT TIG Elektronik Kart E203A PWR 200TIG Hall Effekt Sens r 300A Elektronik Kart M TIG 200I E204A GR Elektronik Kart E505A 2 A250200026 A377900104 K4050...

Page 76: ...u Elektronik Kart E505A 1 Elektronik Kart E201B FLT TIG Elektronik Kart E203A PWR 200TIG Hall Effekt Sens r 300A Elektronik Kart M TIG 200I E204A GR Elektronik Kart E505A 2 A250200026 A377900104 K4050...

Page 77: ...77 www magmaweld com USER MANUAL KULLANIM KILAVUZU TR monoTIG 160i monoTIG 200i 5 2 Devre emas monoTIG 160i Ekler...

Page 78: ...78 www magmaweld com USER MANUAL KULLANIM KILAVUZU TR monoTIG 160i monoTIG 200i 5 2 Devre emas monoTIG 200i Ekler...

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Page 83: ...R G ncel servis listemiz i in www magmaweld com tr servis listesi web sitemizi ziyaret ediniz Organize Sanayi B lgesi 5 K s m 45030 MAN SA Telefon 444 93 53 E Posta info magmaweld com MERKEZ SERV S YE...

Page 84: ...3 magmaweld com info magmaweld com Magma Mekatronik Makine Sanayi ve Ticaret A Organize Sanayi B lgesi 5 K s m 45030 Manisa T RK YE T 236 226 27 00 F 236 226 27 28 24 12 2021 UM_MONOT160_200_092019_12...

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