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5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN
Phone: +81(6)6659-8201  Fax: +81(6)6659-8510  E-mail: [email protected]

EM-4890  P. 1 / 17

INSTRUCTION MANUAL

STEP-TOP ELECTRONIC ACTUATOR

(Linear type with Auto-setup function; Modbus communication)

MODEL

PSP10

BEFORE USE ....

Thank you for choosing M-System.  Before use, please check 
contents of the package you received as outlined below.
If you have any problems or questions with the product, 
please contact M-System’s Sales Office or representatives.

 

PACKAGE INCLUDES:

Step-Top Electronic Actuator unit......................................(1)

 

MODEL NO.

Confirm Model No. marking on the product to be exactly 
what you ordered.

 

 SAFETY PRECAUTIONS

Before use, please read all the following precautions 
carefully to ensure the safety.  These safety precautions, 
classified into “WARNING” and “CAUTION” according to 
the degree of damage that may be caused by improper use 
of the product, are imperative to prevent an accident.  Af-
ter reading, be sure to keep this manual always in a visible 
and accessible place for the user.
   WARNING  Suggesting that failure to observe the pre-
cautions could result in death or serious personal injury.
   CAUTION  Suggesting that failure to observe the pre-
cautions could result in personal injury or damage to the 
property.

  WARNING

Remove power supply to the actuator before wiring to the 
unit.  It could cause electric shock.

Do not disassemble or modify the unit in any way.
It could cause electric shock, burn, or injury.

DO NOT step onto the actuator unit. 
DO NOT rest a heavy object on or against the unit. 
It could cause personal injury.

When installing the actuator unit outdoor or where it 
is exposed to rain or water drops, adequate precautions 
must be taken for preventing water from entering inside 
through wiring conduits.  It could cause electric shock.

When performing manual operation, be sure that the 
power supply is removed.  A user’s hand or arm could be 
caught, resulting in serious injury.

 CAUTION

DO NOT remove the cover of the actuator.  It may cause 
electric shock or injury.

The adjusters which are paint-sealed are for factory use 
only and should be changed only by qualified M-System 
personnel.  Otherwise it could cause breakdown.  
M-System is not liable for any malfunction or inconven-
ience caused by unauthorized changes made by the user. 

 

INSTRUCTION MANUAL

This manual describes necessary points of caution for han-
dling this product and specifically for installation, wiring, 
hardware setting, and basic maintenance of the product.
This unit is factory-adjusted and calibrated according to the 
Ordering Information Sheet.
Refer to the users manual (EM-4888) for the PC Configura-
tor Software (Model: STCFG (Ver. 1.2)).
When the user needs to change settings, please also refer to 
the Section B of Operation Manual (EM-9255) for the Pro-
gramming Unit (Model: PU-2x).

POINTS OF CAUTION

 

POWER INPUT RATING & OPERATIONAL RANGE

• Locate the power input rating marked on the product and 

confirm its operational range as indicated below:

    24V DC: 24V rating ±10%, approx. 1.5 - 4.4 A

 

HUNTING

• Hunting is a condition in which the output stem is os-

cillated repeatedly and persistently without settling at a 
single position.

• The actuator unit must operate at an average duty cycle 

of 50% (approx. 13 strokes per minute) or less.

 

GENERAL PRECAUTIONS

• Remove the power supply to the actuator before wiring 

the unit.

• DO NOT install signal wires and power supply wires to-

gether in one duct because it may cause a malfunction 
due to induction noises.  Alternatively, use shielded cables 
for the input signal wires to prevent interference from 
such noises.

• If input signals are to be turned on/off with power sup-

plied to the actuator, be sure to specify the output stem 
operation for when abnormally low input is detected.

• DO NOT loosen the screws fixing the potentiometer in-

side the unit.

 

INSTALLATION

• Indoor, or outdoor where the unit is NOT exposed to di-

rect sunlight.

• Operating temperature -25 to +66°C (5 to 150.8°F)
• Operating humidity 30 to 90% RH (non-condensing)
• The unit is not designed to withstand all vibrations.  

M-System does not guarantee long-term use of the unit 
even with small vibrations.  Please use the unit only after 
evaluating in an actual installation environment.  Par-
ticularly, avoid using under the condition where valve 
cavitation or water hammer is likely to occur.

• Install the unit where it can be reached for maintenance 

and inspection.  Be sure to allow at least 20 cm (7.9 inch-
es) clearance above the unit and around the terminal box.

• Keep away from hazardous atmosphere such as explosive 

or corrosive gases.

Summary of Contents for PSP10

Page 1: ...kdown M System is not liable for any malfunction or inconven ience caused by unauthorized changes made by the user INSTRUCTION MANUAL This manual describes necessary points of caution for han dling this product and specifically for installation wiring hardware setting and basic maintenance of the product This unit is factory adjusted and calibrated according to the Ordering Information Sheet Refer...

Page 2: ...nt margin in strength When this unit is used in an application such as temper ature control of a steam line the temperature can rise higher than the ambient temperature due to heat con ducted through or radiated from the piping Use a longer yoke for effective heat dissipation and apply insulation material HEATER FUNCTION AT LOW TEMPERATURE Apply power voltage when the temperature is 0 C or un der ...

Page 3: ...Stem Potentiometer Cover Packing Cover Manual Operation Stem Disc Springs Temp Sensor Stepping Motor Figure 1 Component identification PSP10 PU 2x modular jack DIP Switch Manual Operation Buttons Configuration Type C UP CCW DOWN CW POWER INPUT AUTO SETUP MOVING UP CCW MOVING DOWN CW COM ALARM Modbus CONFIG TypeC a b a b a b INPUT OUTPUT UP CCW SIG DOWN CW SIG ALARM SIG FE U V DA DB DG POWER ON 1234...

Page 4: ... UP SW1 3 OFF Reverse Output stem goes UP with 20 mA DC input ON Direct Output stem goes DOWN with 20 mA DC input SW1 4 OFF Output signal is same as input signal ON Output signal is reversed input signal SW1 5 The output stem position when the switch is turned OFF is recorded as the upper end position SW1 6 The output stem position when the switch is turned OFF is recorded as the lower end positio...

Page 5: ...connected Also wire retract UP extend DOWN alarm and or output signals as necessary Modbus communication allows operation without analog input and monitoring of the operation status of the unit INPUT OUTPUT a b UP CCW SIG a b DOWN CW SIG a b ALARM SIG FE U V POWER DA DB Modbus DG COMMUNICATION CABLE CONNECTIONS Master Unit DA DB DG PSP10 PSP10 DA DB DG I O Unit Terminating resistor Terminating res...

Page 6: ...ximum stroke N L Max stroke Lower end position Maximum Upper end position Ex factory position Stroke mm MODEL N L MAX STROKE MIN STROKE PSP10 66 106 40 20 CHANGES OF SEAL SPRING CONTRACTION AND THRUST SPRING THRUST DURING AUTO SETUP SETTING OF CONTRACTION THRUST WHEN VALVE IS SEATED AUTO SETUP 0 5 mm 1 0 mm 1500N 800N 1400N 1600 1900N 3000N 2320N 2400N 2700N 3100N The value of the thrust is rough ...

Page 7: ...to secure an enough opera tion distance In the example below the maximum stroke is 40 mm and thus the preferable operation distance is 32 0 mm Set so that the distance between the upper stop position and the lower stop position are within the operation distance of 32 0 mm EXAMPLE OF PROPER OPERATION DISTANCE When connecting the output stem of the actuator with the valve stem determine their mounti...

Page 8: ...output stem and its vicinity as it may cause serious injury to your hand or finger 6 When Auto setup has failed ALARM LED blinks at 5 Hz clear error by any of the following methods then revise the settings Turn ON and OFF SW1 7 Enter a clear error command on PU 2x ITEM 54 DATA 2 Enter or via Modbus Turn OFF and ON the power supply to the actuator unit PROCESS STEPS OF AUTO SETUP ACCORDING TO AUTO ...

Page 9: ... operation Turn ON to enable the Auto setup by Manual operation Press UP CCW DOWN CW button slightly to move the output stem upward downward Stop pressing the button to stop the output stem at the position Press the button to move the output stem approx 2 mm in the middle direction from upper lower end side The moving distance is no problem with approximate Turn SW 7 ON and OFF to move to Auto set...

Page 10: ... HOW TO USE PU 2x 1 Turn SW1 8 ON to enable configuration or Auto setup execution 2 Connect the connection cable of PU 2x to the modular jack on the actuator unit The display of PU 2x comes on by power supplied to the actuator unit 3 To display a target item press ITEM then N N N represents numerical number 0 to 9 Alternatively use UP or DOWN button to shift to the next item from the currently dis...

Page 11: ... advance to enable writing ADDRESS MAP Refer to PARAMETER ITEMS COMMON TO MODBUS CONFIGURATOR SOFTWARE AND PU 2x for Modbus address map DATA VALUE When Value Range of the data is specified as numbers with one digit after the decimal point the data is multiplied by 10 and handled as an integer That is 25 8 is handled as 258 for example When the data is specified as numbers with two digit after the ...

Page 12: ...nput 25 0 to 125 0 04 Inp x R 18 I16 Position setpoint 1 5 0 to 105 0 05 Tar x R 19 I16 Position 1 5 0 to 105 0 06 Pos x R 1 The ratio to the operation distance i e a distance between the lower stop position and the upper stop position 1 3 Diagnostics MODBUS ITEM VALUE RANGE INITIAL VALUE PU 2x R W SAVE CFG ADDRESS TYPE ITEM DISPLAY 21 I32 Total power on time hour 0 to 596523 0 07 PowTm x R 23 I32...

Page 13: ...0 1 0 26 LockRelease x R W 52 I16 Time ratio of respective positions 1 Clear 0 1 0 27 PosRClr x R W 1 5 Modbus input MODBUS ITEM VALUE RANGE INITIAL VALUE PU 2x R W SAVE CFG ADDRESS TYPE ITEM DISPLAY 101 I16 Modbus position setpoint input 5 0 to 105 0 0 R W 1 6 Modbus operation mode MODBUS ITEM VALUE RANGE INITIAL VALUE PU 2x R W SAVE CFG ADDRESS TYPE ITEM DISPLAY 111 I16 Modbus operation mode For...

Page 14: ...Parity 0 None 1 Odd 2 Even 0 to 2 0 33 Parity x R W 125 I16 Stop bit length 1 2 1 34 Stopbit x R W 126 I16 Incorporated terminating resistor 0 OFF 1 ON 0 1 0 35 Term x R W 127 I16 Loss of Modbus communication detection time sec 0 to 300 0 36 Timeout x R W Description of Modbus setting Input select Set whether analog input or position output command via Modbus communication Loss of Modbus communica...

Page 15: ...tract UP extend DOWN signal is turned ON with the stroke at the set upper lower stop position as 100 Operation speed Set the operation speed on a scale of 1 to 10 The higher the number the faster the speed Operation speed at the shipment is set as following by the code CODE 1 OPERATION TIME THRUST THRUST AT LOCK OPERATION SPEED AT SHIPMENT A 4 B 3 C 2 D 1 E 4 F 3 G 2 H 1 1 9 Setting executing Auto...

Page 16: ...ut 5 Modbus input mode Stops Configuration mode Stops Modbus input Monitor mode Stops Modbus input mode Follows Modbus input Address 101 6 Configuration mode Stops ON N A 2 Monitor mode 4 Moves by button operation 1 Configurable on PU 2x ITEM 30 or via Modbus Address 121 2 No difference between Analog input and Modbus input 3 The mode is switched via Modbus address 111 4 Turn SW1 8 ON to forcibly ...

Page 17: ...ent contact M System or our representatives LUBRICATION There is no need of oiling the Step Top electronic actuator in normal operating conditions REGULAR TEST RUNNING If the valve is not frequently operated run a test operation regularly once a week for example to ensure that the actuator operates normally TROUBLESHOOTING TROUBLE LED POSSIBLE CAUSE HOW TO PROCEED POWER INPUT COM ALARM Actuator do...

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