LNS ECO LOAD Instruction Manual Download | Manualshive

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Instruction manual

ENG

9.ECO.01.ANG

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Summary of Contents for ECO LOAD

Page 1: ...Instruction manual ENG 9 ECO 01 ANG...

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Page 3: ...5 2 4 Horizontal alignment 6 2 5 Securing to the floor 6 3 Mechanical Installation 7 3 1 Assembling the loading system 7 3 2 Assembling the bar magazine 7 4 Commissioning 8 4 1 Connections 8 4 2 Pneu...

Page 4: ...ar remnant 36 7 Manipulations 37 7 1 Control panel 37 7 2 Operation of the control panel TD 200 37 7 3 Functions F1 F8 38 7 4 Remote control 40 7 5 Manual mode 41 7 6 Automatic mode 41 7 7 List alarms...

Page 5: ...overs while the bar feeder or the machine is under electrical power C It is strictly prohibited to jump wire or remove circuit breakers main switches and especially safety switches C To avoid any harm...

Page 6: ...2 ECO LOAD 1 2 Floor plan...

Page 7: ...m 1 4 65 mm 2 5 Bar length Min 280 mm 11 Max 1200 mm 47 2 Min 280 mm 11 Max 1500 mm 59 Spindle height 850 mm 33 5 1250 mm 49 2 Weight 210 Kg 476 lbs 240 Kg 544 lbs Compressed air supply 6 kg cm Air co...

Page 8: ...tacle necessitate a wider gap please contact LNS The maximum length of the bars must not exceed the length of the spindle The bar must be fed completely into the spindle before starting rotation If th...

Page 9: ...tical alignment 1 Unscrew the screws holding the side panels 2 Remove the side panels and open the electrical housing 3 Loosen the clamping bolts 4 Loosen the locknuts 5 Adjust the height according to...

Page 10: ...rward until it is behind the lathe spindle Move the feeder laterally until the Pusher bar can enter the spindle without touching it You can now check by sighting down the inside of the lathe towards t...

Page 11: ...ding system with the enclosed bolts A Ejector B Loading arm C Rear end of feeder Follow the instructions below 3 2 Assembling the bar magazine C Remove screws B C Loosen screws A C Install ramps 1 and...

Page 12: ...pressure 6 bar 80 Psi C Consumption 50 lt per hour 13 15 us gal C Minimum cross section of supply tubes 8 mm 0 31 C Service pressure must be set to 6 bar C The feeder has a rise delay valve AS1 built...

Page 13: ...9 ECO LOAD 4 2 Pneumatic diagram...

Page 14: ...ency stop button the lathe and the barfeeder will stop d Safety switches There is a safety switch under the hood of the feeder C The feeder can work in manual mode with the cover open C The feeder can...

Page 15: ...ovalves C Control panel D Remote control CS1 Main disconnect switch LS1 Measuring stop switch PB1 Emergency stop button SQ10 Main cover safety switch SQ11 Bar magazine cover safety switch SQ12 Retract...

Page 16: ...12 ECO LOAD 5 2 Electrical control cabinet...

Page 17: ...13 ECO LOAD 5 3 Diagrams...

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Page 28: ...24 ECO LOAD 5 4 Layout...

Page 29: ...OAD 5 5 Inputs Outputs 5 5 1 Signals description Chuck open signal Part feed out Lathe Emergency Feed hold signal Loading cycle Chuck closed signal End of bar signal Bar feeder alarm Spindle interlock...

Page 30: ...D3 Close Impulse I0 3 DP4 Dip Switch 4 I1 3 DS6 Auto Mode PB Q0 3 D4 End of Bar I0 4 DP5 Dip Switch 5 I1 4 DS7 Man Mode PB Q0 4 D5 Alarm I0 5 LS1 Measuring cell I1 5 DS1 Carrier Fwd PB Q0 5 Val 1 Car...

Page 31: ...27 ECO LOAD 5 6 Standard interface Europe...

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Page 33: ...29 ECO LOAD 5 7 Interface USA...

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Page 35: ...e scale I Procedure Press the button to switch to manual mode then place the button in the home position C Release the locking handles III C Set the new diameter using the scale I C Secure the locking...

Page 36: ...pressure is at least 6 bar The slant of the bar magazine will depend on the cross section of the bar stock to be loaded Round bar stock 3 5 degrees Hex bar stock 20 degrees Procedure C Press the butt...

Page 37: ...utton to switch to manual mode C Press the button to set the rake to 0o C Loosen the 2 screws I C Loosen the 2 screws II C Press the button to set the rake to 15o C Adjust the ejection levers to 1 2 m...

Page 38: ...bar stops C Press the button to switch to manual mode C Press the button to set the rake to 15o C Loosen the 4 screws III C Adjust the stops IV so that only one bar is loaded at the time 0 7 x bar di...

Page 39: ...gage the pusher IV 4 Loosen screw V remove the pusher IV from its support VI Take care to the spring VII located inside of the support 5 Pull the pusher IV forward 6 Extract the pusher Insert the new...

Page 40: ...to be cut in order to be loaded by ECO LOAD The feed length per part part face trimming tool width is 80 mm 3 15 The minimum chuck clamping length chuck length projecting part is 40 mm 1 57 A 1200 mm...

Page 41: ...tion of the control panel TD 200 1 To access functions F1 to F4 directly press the buttons To access functions F5 to F8 you have firstly to press the button F5 F6 F7 F8 2 The display shows two items o...

Page 42: ...hat it not be in contact with the rotating bar After a given number of workpieces the pusher bar will withdraw to the position defined in parameter F2 each time the chuck closes F3 Workpiece length Th...

Page 43: ...o which the pusher bar may advance behind the lathe chuck When during the work cycle the pusher bar reaches this position the feeder knows that the material has been used up F7 Bar out point The pushe...

Page 44: ...e control Designation Description DS 1 Forwards DS 2 Backwards DS 3 Position 0o DS 4 Position 15o DS 5 START button for automatic mode In this position the LED is on DS 6 Automatic mode DS 7 Manual mo...

Page 45: ...tton and bring the pusher to its forward position Press the button and bring the pusher to its home position C Now press the button again until it does light in automatic mode C Press the button to br...

Page 46: ...ng TOP CUT process 2 TOP CUT device as measuring cell in QLS was not reset before TOP CUT process is proceeded e06 The bar feeder does receive chuck open signal before A new bar stock arrives TOP CUT...

Page 47: ...ssure missing AS1 or AS2 sensor is mulfunction or soft start fitting is broken 4 The safety switch sensor is OFF OPEN sensors attached in the main access cover or bar feeder retraction rail e12 F1 is...

Page 48: ...ers as indicated in the table below C Close the electrical housing C Turn on the feeder Setting the machine Function switch configurations Switch No Function Switch position 1 2 Select program OFF OFF...

Page 49: ...ected the feeder sends a pulse to the lathe When the feed cycle ends the feeder sends another pulse When the end of bar is detected the feeder sends a pulse to the lathe When the feed cycle ends the f...

Page 50: ...signal only D01 If switches 1 2 are OFF the working program requires an open chuck signal D01 to feed in the workpieces When the Bar end point is activated the feeder awaits signals D01 and D02 to st...

Page 51: ...47 ECO LOAD 8 5 Interface signals 8 5 1 Program 1 without M function...

Page 52: ...48 ECO LOAD 8 5 2 Program 2 with M function...

Page 53: ...49 ECO LOAD 8 6 Programming example...

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Page 55: ...51 ECO LOAD 10 SPARE PARTS...

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