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X-Trek Stabilization

System

OEM INSTALLATION MANUAL

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Содержание X-Trek

Страница 1: ...X Trek Stabilization System OEM INSTALLATION MANUAL ...

Страница 2: ...talling operating and servicing the device product or system Failure to correctly install the system may result in voiding the warranty inflicting personal injury or death The WARNING symbol above is a sign that a procedure has a safety risk involved and may cause death or serious personal injury if not performed safely and within the parameters set forth in this manual Failure to follow instructi...

Страница 3: ...l face shield depending on the nature of the task Moving parts can pinch crush or cut Keep clear and use caution Resources Required Cordless or electric drill or screw gun Appropriate drive bits Tape measure Snips or cutters Grease pencil 1 4 x 1 self drilling screws 20 quantity and size may vary depending on the chassis design Optional adapter brackets size and form may vary depending on the chas...

Страница 4: ...d an exterior frame bracket Fig 1 and crossmember bracket Fig 2 Fig 1 Fig 2 To install the brackets 1 With brackets attached to the stabilizers determine placement of brackets so front and rear stabilizers are oriented as shown in Figs 3A and 4A Roadside Curbside Front A Roadside Curbside Rear A Fig 3 Fig 4 Rear Front ...

Страница 5: ...d 1 4 x 1 self drilling screws Note The 1 4 x 1 self drilling screws are recommended for a minimum thickness frame rail of 11 gauge The screw length may vary depending on the thickness and type of beam frame rail 4 Re attach stabilizers to the brackets using supplied 3 8 16 x 1 bolts and 3 8 16 nylon locking nuts Pump and Hydraulic Hoses 1 Orient the pump Fig 6A with the chassis A frame so the pum...

Страница 6: ...minimum bend radius for the hose is 3 1 8 A Measure from the pump Fig 8A to where the single outlet of the T fitting Fig 8B will be located Cut one piece to this length Fig 8C B Measure from one front stabilizer Fig 8D to where the T fitting Fig 8B will be installed Cut a piece of hose this length Fig 8E Repeat for the other side C Measure from the mid point from one of the front stabilizers Fig 8...

Страница 7: ...Fig 8 4 Add 5 16 pressure fittings to each end of the high pressure hose pieces then attach hoses from A The pump Fig 8A to the T Fitting Fig 8B B The T fitting Fig 8B to the left and right front stabilizers Fig 8D C Front stabilizers Fig 8D to rear stabilizers Fig 8F C E G ...

Страница 8: ...nd fill with hydraulic fluid to within 1 4 of the bottom of the fill port 2 Remove the cap from the valves Fig 10A on the pressure cylinders Fig 10B and pressurize each cylinder to 60 70 psi with an air pump then cap the valves Note If the cylinders are not pressurized to at least 60 psi the stabilizers may not remain retracted A A B Fig 10 ...

Страница 9: ...zers 1 Insert the handle Fig 11A into the collar Fig 11B on the top of the pump Fig 11C 2 Pump the handle up and down to start extending the stabilizers Note The stabilizers will extend incrementally with each up and down stroke and will equalize force when all stabilizers have made contact with the ground 3 When stabilizers have been extended to the desired level remove the handle from the pump a...

Страница 10: ...ressure air can be added by removing the cap on the end of the pressure cylinder Fig 10 and filling using a standard air pump Pressurize to 60 70 psi Line Break Replace damaged hydraulic line Retracting Stabilizers 4 To retract the stabilizers turn the release valve on the pump to the left counterclockwise Fig 12A This will release the pressure in all of the stabilizers Note Stabilizers may not al...

Страница 11: ...urbside Front Cylinder C3 Roadside Rear Cylinder C4 Curbside Rear Cylinder J1 Roadside Front Stabilizer J2 Curbside Front Stabilizer J3 Roadside Rear Stabilizer J4 Curbside Rear Stabilizer V3 Manual Pump Pressure Release Valve J1 C1 Roadside Front J3 C3 Roadside Rear J2 C2 J4 C4 Curbside Rear Curbside Front Manual Pump V3 ...

Страница 12: ...tabilizer J4 Curbside Rear Stabilizer J3 Roadside Rear Stabilizer C4 Curbside Rear Cylinder C3 Roadside Rear Cylinder Roadside Curbside Pump J2 Curbside Front Stabilizer C2 Curbside Front Cylinder Front C1 Roadside Front Cylinder High Pressure Hoses from T fitting to Front Stabilizers T Fitting High Pressure Hose from Pump to T fitting ...

Страница 13: ...Rev 04 30 19 Page 13 CCD 0001701 Notes ...

Страница 14: ...resentative has been provided Any unauthorized use shall void any applicable warranty The information contained in this manual is subject to change without notice and at the sole discretion of LCI Revised editions are available for free download from lci1 com Please recycle all obsolete materials For all concerns or questions please contact Lippert Components Inc Ph 574 537 8900 Web lci1 com Email...

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