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Liebert

®

 EXM

BDC

User Manual—10-100kVA, 60Hz

Summary of Contents for EXM BDC

Page 1: ...Liebert EXM BDC User Manual 10 100kVA 60Hz...

Page 2: ......

Page 3: ...Liebert EXM BDC with optional internal transformer Typical configuration 6 Figure 2 Liebert EXM BDC Access plate removed 7 Figure 3 Accessory fuses 9 Figure 4 Liebert EXM BDC with distribution single...

Page 4: ...for Liebert EXM to Liebert EXM BDC 8 Table 2 Liebert EXM BDC interface 17 Table 3 Output dry contact relays 19 Table 4 Wiring for Liebert EXM to Liebert EXM BDC 27 Table 5 Hardware torque values 27 T...

Page 5: ...he cabinet before transporting it Never tilt equipment more than 15 degrees from vertical In case of fire involving electrical equipment use only carbon dioxide fire extinguishers or those approved fo...

Page 6: ...sants sous tension sont abrit es derri re un panneau m tallique D autres crans de s curit internes prot gent l quipement en conformit avec les normes IP20 Ne retirez jamais les panneaux ou les couverc...

Page 7: ...required for procedures involving handling installation and maintenance of the UPS system and the internal batteries internal batteries accommodated by the 10 40kVA frame only Observe all safety preca...

Page 8: ...cautions de s curit sp ciales sont requises pour les proc dures associ es la manutention l installation et l entretien du syst me ASC Observez toutes les pr cautions de s curit d crites dans le pr sen...

Page 9: ...ectrical shock Indicates caution followed by important instructions AC input AC output Requests the user to consult the manual Indicates the unit contains a valve regulated lead acid battery Recycle D...

Page 10: ...mode MBB closed BIB MIB open it provides an alternate path for power to the connected equipment should the UPS need to be taken out of service for limited maintenance or repair In this mode of operati...

Page 11: ...a qualified certified electrician Removing the Cover Plates Plates cover the input and output terminals on the front of the Liebert EXM BDC see Figure 2 Remove these and keep the screws and plates fo...

Page 12: ...s between the Liebert EXM BDC UPS Output Busbars A B C N terminals and UPS output busbars A B C N terminals and tighten the connections to 428 lb in 48Nm for M12 bolt 9 Connect TB1 from the Liebert EX...

Page 13: ...provides 120V and is connected to the UPS output L N The fuse is rated for 8A Figures 4 5 and6 show the back feed breaker wiring the connections are made to the static bypass assembly as shown in Tabl...

Page 14: ...BDC is connected to the UPS module all control and power wiring is supplied by Vertiv When the Liebert BDC is remote from the UPS module the cables between the Liebert BDC and UPS module must be supp...

Page 15: ...B W07 W08 W09 W04 W05 W06 Detail A Detail B DETAIL A DETAIL B 607509 Pg 1 Rev 3 W88 UPS Fuse W89 W90 AC Output AC Input Ground to Unit Frame Utility Input TB1 MBB Output Neutral Ground Neutral W85 W83...

Page 16: ...y or Field Supplied Customer Input Neutral Customer Main Ground Busbar Ground Electrode See Note 2 Isolation Transformer BIB W07 W08 W09 W04 W05 W06 Detail A Detail B To Panelboard or Subfeed DETAIL A...

Page 17: ...o P8 Ribbon Cable to P9 Ribbon Cable to P15 CT STRIP 1 CT STRIP 2 50 Pin 50 Pin 50 Pin 50 Pin LEFT SIDE RIGHT SIDE Rear View Rear View P16 50 Pin P15 50 Pin P8 50 Pin P9 50 Pin Pin 1 Pin 1 W508 Black...

Page 18: ...9 to Accent 607740 Pg 5 Rev 2 P16 50 Pin P38 34 Pin P15 50 Pin P8 50 Pin P9 50 Pin Pin 1 Pin 1 552454P2 552454P2 536952G2 53694P1 53834G1 Load Line C Phase B Phase A Phase C Phase B Phase A Phase Fuse...

Page 19: ...rted from either the UPS side or from the Liebert EXM BDC side whichever is more convenient NOTE UPS wiring must be completed before the cabinets are bolted together A DETAIL A Washer Flat M10 Washer...

Page 20: ...The Liebert EXM BDC and battery cabinets must be properly prepared and secured for lifting Improper lifting may cause the cabinets to fall causing equipment damage personal injury and death Vertiv rec...

Page 21: ...Main input switch status signal J26 5 Q2 STA Bypass input switch status signal J26 9 Q3 STA External maintenance switch status signal J26 3 7 9 GND Ground for dry contacts These contacts cannot be act...

Page 22: ...iebert EXM BDC wiring J26 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 GEN MODE 12V_DRY GND_DRY GND_DRY TMP BATT IN _ RESERVED ENV_DET GND_DRY CHG SHUT GND_DRY RESV1 UT2 485 UT2 485 GND_DRY NC NC 1 3 5...

Page 23: ...en the inverter is abnormal 4 INV_S Inverter state common contact 6 INV_C Inverter state normally open contact Closed when the inverter is normal J23 1 BFP_O Bypass back feed normally open contact Ope...

Page 24: ...nel Removed 78 5 1994mm MBB Panelboard MIB BIB System Input Bus Ground Bus Neutral Bus 23 6 600mm 37 5 953mm NOTES 1 Dimensions are in inches mm 2 Control wiring and power wiring must be run in separa...

Page 25: ...only are recommended 4 All wiring is to be in accordance with national and local electrical codes 5 When the Liebert EXM BDC is attached to the UPS Vertiv will supply the interconnection cables 6 225A...

Page 26: ...XM BDC with optional SKRU and transformer Key Operator Lamp Kirk Keys MBB BIB MIB System Input Bus LDB Transformer Option for 208V 220V 480V or 600V Input Neutral Bus Ground Bus EXM15007 Rev 0 FRONT V...

Page 27: ...n in separate conduits 3 All wiring is to be in accordance with national and local electrical codes 4 Vertiv will supply the interconnection cables when the Liebert EXM BDC is attached to the UPS 5 22...

Page 28: ...al 1 75 44 5mm Typical All Busbars 0 56 14mm Typical 0 56 14mm Typical 0 56 14mm Typical System Input Bus See Detail B DETAIL A DETAIL B Iso View Front Left Corner Post Removed Input Output Bus Typica...

Page 29: ...For seismic mounting only 5 102mm in rear for mounting brackets 3 Keep cabinet within 15 degrees of vertical 4 Top and bottom cable entry available through removable access plates Remove punch to sui...

Page 30: ...punch to suit conduit size and replace 5 Control wiring and power wiring must be run in separate conduits 6 All wiring is to be in accordance with national and local electrical codes Cable Entry Area...

Page 31: ...intenance Isolation Breaker Phase A B C F UPS Output Liebert EXM BDC Maintenance Isolation Breaker Neutral G BDC Panelboard Load AC Connection Phase A B C H BDC Panelboard Load AC Connection Neutral I...

Page 32: ...otection by Others AC Output 208V 4 Wire GND Optional 54 Pole See Note 6 System AC Input 4 Wire GND Field Supplied Wiring BATTERY NOTES 1 Install in accordance with national and local electrical codes...

Page 33: ...otection by Others AC Output 208V 4 Wire GND Local Grounding Electrode See Note 1 Optional 54 Pole See Note 5 System AC Input 3 Wire GND Field Supplied Wiring BATTERY NOTES 1 Install in accordance wit...

Page 34: ...and grounding conductors 4 UPS system input and output cables must be run in separate conduits 5 Control wiring must be run in separate conduits 6 Optional 2 225A LDB for 60 100kVA frame only Optional...

Page 35: ...4 Control wiring must be run in separate conduits 5 Optional 2 225A LDB for 60 100kVA frame only Optional single 225A LDB for 10 40kVA frame 6 Transformer available 208 220 480 600V input MBB BIB MIB...

Page 36: ...ol wiring must be run in separate conduits 6 Optional 54 pole 225A for 10 40kVA frame only or optional 54 pole 400A for 60 100kVA frame only 7 Customer must supply shunt trip breaker with 120V coil 8...

Page 37: ...separate conduits 5 Control wiring must be run in separate conduits 6 Optional 2 225A LDB for 60 100kVA frame only 7 Customer must supply shunt trip breaker with 120V coil 8 Remove bypass jumper busba...

Page 38: ...Conformities UL 1778 5th Ed CSA 22 2 107 3 14 FCC Part 15 Class A ISTA Procedure 1H WEEE IBC 2012 CBC 2010 Environmental Storage Temperature Range F C 13 F to 158 F 25 C to 70 C Operating Temperature...

Page 39: ...Black Protection Degree IEC 60529 IP20 finger proof with front doors open or closed Table 9 Liebert EXM BDC heat dissipation Liebert EXM BDC Rating kVA Liebert EXM BDC Heat Dissipation 208 208 Transf...

Page 40: ...3W N G 175 230 1 4 0 2 1 0 M12 208 120 220 127 60 205 3W N G 300 400 2 3 0 2 4 0 M12 208 120 220 127 80 273 3W N G 350 460 2 4 0 2 300kcmil M12 208 120 220 127 100 341 3W N G 450 610 2 350kcmil 2 400k...

Page 41: ...120 220 127 80 222 350 3W N G 400 2 3 0 2 4 0 M12 208 120 220 127 100 278 450 3W N G 460 2 4 0 2 300 kcmil M12 Refer to Figures 26 and27 for additional details about this system configuration Table 13...

Page 42: ...811BE 1AWG 54857BE 1 0AWG 256 30695 593 2 0AWG 54862BE 60238 3 0AWG 54864BE 60244 4 0AWG 54866BE 60250 250kcmil 54868BE 60256 300kcmil 54870BE 60262 350kcmil 54872BE 60267 400kcmil 54874BE 60269 500kc...

Page 43: ...age 40 Table 19 Electrical data Liebert EXM BDC 600VAC input 208VAC output single input with 600V 208V transformer Liebert EXM BDC Rating kVA Maximum System Input Current A Phase Recommended Upstream...

Page 44: ...rrent protection is based on 80 rated devices and maximum input current limit setting 4 Recommended AC output external overcurrent protection is based on 80 rated devices and full rated output current...

Page 45: ...Vertiv Liebert EXM BDC User Manual Rev 3 01 18 41 Notes...

Page 46: ...Vertiv Liebert EXM BDC User Manual Rev 3 01 18 42...

Page 47: ...800 543 2378 Outside North America 614 841 6598 LOCATIONS United States 1050 Dearborn Drive P O Box 29186 Columbus OH 43229 Europe Via Leonardo Da Vinci 8 Zona Industriale Tognana 35028 Piove Di Sacco...

Page 48: ...es and logos referred to are trade names trademarks or registered trademarks of their respective owners While every precaution has been taken to ensure accuracy and completeness herein Vertiv Co assum...

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