Leuze electronic BCL558i Technical Description Download

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BCL558i

Bar code reader

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TECHNICAL DESCRIPTION

Summary of Contents for BCL558i

Page 1: ...BCL558i Bar code reader en 01 2013 06 50123233 We reserve the right to make technical changes TECHNICAL DESCRIPTION ...

Page 2: ...Leuze electronic BCL 558i 2013 Leuze electronic GmbH Co KG In der Braike 1 D 73277 Owen Teck Germany Phone 49 7021 573 0 Fax 49 7021 573 199 http www leuze com info leuze de ...

Page 3: ... of the display language See Language selection menu on page 100 Input of values 12 0123456789 save Standard Unit 126 Service Diagnostics Status messages Service main menu Scanner diagnosis and status messages See Service menu on page 100 Actions o Start decoding o Start alignment o Start auto setup o Start teach in Actions main menu Various functions for scanner configuration and manual operation...

Page 4: ... 5 Further settings 18 3 6 Bar code reading 19 4 Device description 20 4 1 About the bar code readers of the BCL 500i series 20 4 2 Characteristics of the bar code readers of the BCL 500i series 21 4 3 Device construction 23 4 4 Reading techniques 24 4 4 1 Line scanner single line 24 4 4 2 Line scanner with oscillating mirror 25 4 4 3 Omnidirectional reading 26 4 5 Fieldbus systems 27 4 5 1 EtherN...

Page 5: ...558i OM 100 49 5 6 5 Low Density F Optics BCL 558i SF 100 102 50 5 6 6 Low Density F Optics BCL 558i OF 100 51 5 6 7 Ultra Low Density L Optics BCL 558i SL 102 52 5 6 8 Ultra Low Density L Optics BCL 558i OL 100 53 5 7 Reading field curves for heating devices 54 5 7 1 High Density N Optics BCL 558i SN 102 H 54 5 7 2 High Density N Optics BCL 558i SN 100 H 55 5 7 3 High Density N Optics BCL 558i ON...

Page 6: ... 4 77 7 2 2 SERVICE USB interface type A 79 7 2 3 SW IN OUT Switching input switching output 80 7 2 4 HOST BUS IN for BCL 558i 82 7 2 5 BUS OUT for the BCL 558i 83 7 3 Ethernet topologies 84 7 3 1 Ethernet wiring 85 7 4 Cable lengths and shielding 85 8 Display and control panel 86 8 1 Structure of the control panel 86 8 2 Status display and operation 86 8 2 1 Indicators in the display 86 8 2 2 LED...

Page 7: ...iption 117 10 7 1 Class 1 Identity object 117 10 7 2 Class 4 Assembly 119 10 7 2 1 Input assembly 119 10 7 2 2 Output assembly 122 10 7 2 3 Configuration assembly 125 10 7 3 Class 103 I O status and control 126 10 7 4 Class 106 Activation 128 10 7 5 Class 107 Result data 130 10 7 6 Class 108 Entry data 132 10 7 7 Class 109 Device status and device control 135 10 8 Configuration example 136 10 8 1 ...

Page 8: ...78 13 8 Accessory ready made cables for voltage supply 178 13 8 1 Contact assignment of PWR connection cable 178 13 8 2 Specifications of the cables for voltage supply 178 13 8 3 Order codes of the cables for voltage supply 178 13 9 Accessory ready made cables for bus connection 179 13 9 1 General information 179 13 9 2 Contact assignments M12 Ethernet connection cables KB ET 179 13 9 3 Specificat...

Page 9: ...ld curve for line scanner with without deflection mirror 46 Figure 5 7 High Density reading field curve for oscillating mirror scanners 47 Figure 5 8 Lateral High Density reading field curve for oscillating mirror scanners 47 Figure 5 9 Medium Density reading field curve for line scanner with without deflection mirror 48 Figure 5 10 Medium Density reading field curve for oscillating mirror scanner...

Page 10: ...le 7 2 Pin assignments of SERVICE USB interface 79 Table 7 3 Pin assignment SW IN OUT 80 Figure 7 5 Switching input connection diagram SWIO_1 and SWIO_2 80 Figure 7 6 Switching output connection diagram SWIO_1 SWIO_2 81 Table 7 4 Pin assignment HOST BUS IN BCL 558i 82 Figure 7 7 HOST BUS IN cable assignments on RJ 45 82 Table 7 5 Pin assignment BUS OUT 83 Figure 7 8 Ethernet with star topology 84 ...

Page 11: ...n data in the webConfig tool 152 Figure 10 19 Installing the external parameter memory 153 Figure 10 20 BCL 558i with installed parameter memory 153 Table 12 1 General causes of errors 173 Table 12 2 Interface error 173 Table 13 1 Type key 175 Table 13 2 Type overview BCL 558i 176 Table 13 3 Connectors for the BCL 558i 177 Table 13 4 Cable for the BCL 558i 177 Table 13 5 External parameter memory ...

Page 12: ...es text passages containing important information 1 2 Declaration of conformity The bar code readers of the BCL 500i series have been developed and manufactured in accordance with the applicable European standards and directives The BCL 500i series is UL LISTED according to American and Canadian safety standards and fulfills the requirements of Underwriter Laboratories Inc UL Notice You can find t...

Page 13: ...plicable safety standards They correspond to the state of the art 2 3 Approved purpose Attention The protection of personnel and the device cannot be guaranteed if the device is operated in a manner not complying with its intended use Bar code readers of the BCL 500i series are conceived as stationary high speed scanners with integrated decoders for all current bar codes used for automatic object ...

Page 14: ...2 product They also comply with the U S 21 CFR 1040 10 regulations for a class II laser product except for deviations pursuant to Laser Notice No 50 dated July 26 2001 Radiant Energy The BCL 558i uses a low power visible laser diode The emitted wave length is 655nm The average laser power is less than 1mW in accordance with the definition of class 2 lasers Adjustments Do not attempt any adjustment...

Page 15: ...ck on labels with warning notices at the BCL 558i Notice It is important that you attach the stick on labels supplied to the device A in figure 2 1 If the signs would be covered due to the installation situation of the BCL 558i attach them instead in the immediate vicinity of the BCL 558i in such a way that it is not necessary to look into the laser beam when reading the notices A B BCL 558i Line ...

Page 16: ... the BCL 558i and the host system depending on which interface is used The correct time for data output The BCL 558i should be positioned in such a way that taking into consideration the time required for data processing and the conveyor belt speed there is sufficient time to e g initiate sorting operations on the basis of the read data The display and control panel should be very visible and acce...

Page 17: ...a star structure Ethernet structure is possible Please be certain to select the correct protocol for the connected components Network operation in Ethernet network In network operation the superior system PC PLC is connected to the host interface of the BCL 558i With the aid of the switch integrated in the BCL 558i the bus connection to the next participant e g another BCL 558i can occur directly ...

Page 18: ...meters via webConfig 5 Use explicit messaging services Notice On delivery the automatic address assignment via DHCP server is defined as the standard setting of the BCL 558i and the IP address is set to 0 0 0 0 The BCL 558i can be configured in the planning tool control using the EDS file Electronic Data Sheet if the control supports this PLC software RSLogix 5000 from Rockwell offers EDS support ...

Page 19: ...558i The BCL 558i automatically adopts these settings A restart is not required Figure 3 2 Manually setting the IP address Alternatively you can set the IP address manually via the webConfig tool Proceed as follows Have the network administrator specify the data for IP address net mask and gateway address of the BCL 558i Connect the BCL 558i to your computer using the service cable Set these value...

Page 20: ...rticipant can be selected freely e g BCL 558i The format of I O data data SINT 8 bits The IP address of the participant The address and length of the input assembly instance 100 instance 101 or instance 102 min 1 byte up to max 266 bytes for the default input assembly of the read results The address and length of the output assembly instance 120 instance 121 or instance 122 min 1 byte up to max 26...

Page 21: ...he Ethernet communication port Select the processor onto which the project is to be transferred Set the control to PROG Start the download Set the control to RUN 3 5 Further settings After the basic configuration of the operating mode and the communication parameters you need to carry out further settings Decoding and processing the read data Define at least one code type with the desired settings...

Page 22: ...g data of the bar code information there Alternatively you can connect a photoelectric sensor or a 24 V DC switching signal to the SW IN OUT socket for read activation To do this however you must appropriately configure the switching input see chapter 7 2 3 SW IN OUT Switching input switching output Actions o Start decoding o Start alignment o Start auto setup o Start teach in In the main menu use...

Page 23: ...igure 4 1 Line scanner line scanner with deflection mirror and oscillating mirror scanner The extensive options for device configuration via display or software enable adaptation to a multitude of reading tasks Due to the large reading distance combined with the great depth of field and a very compact construction the device is ideally suited for package and pallet transportation systems In genera...

Page 24: ...rowser Connection options for an external parameter memory Easy alignment and diagnosis functions M12 connections with Ultra Lock technology Four freely programmable switching inputs outputs for the activation or signaling of states Automatic monitoring of the read quality with autoControl Automatic recognition and setting of the bar code type using autoConfig Reference code comparison Optional he...

Page 25: ...process during which the bar code reader has time to detect and decode a bar code In the basic setting triggering takes place through an external reading cycle signal Alternative activation options include online commands via the host interface and the autoReflAct function Through the read operation the BCL 558i collects additional useful pieces of data for diag nosis which can also be transmitted...

Page 26: ... TNT 35 7 24V 4 3 Device construction Figure 4 3 Device construction USB interface M12 connection technology Reading window Dovetail mounting and 4 mounting threads Dovetail mounting and 2 mounting threads Display LEDs and buttons ...

Page 27: ...technology permits twisting of the bar code tilt angle within certain limits These are dependent on the transport speed the scanning rate of the scanner and the bar code properties Areas of application of the line scanner The line scanner is used when the bars of the bar code are printed in the conveying direction ladder arrange ment with bar codes having very short bar lengths when the ladder cod...

Page 28: ...reas of application of the line scanner with oscillating mirror For line scanners with oscillating mirror oscillation frequency start stop position etc are adjustable It is used when the position of the label is not fixed e g on pallets various labels can thus be detected at various positions when the bars of the bar code are printed perpendicular to the conveying direction picket fence arrangemen...

Page 29: ...rarily oriented bar codes on an object at least 2 bar code readers are necessary If the bar code is not printed over square i e bar length code length bar code readers with integrated code fragment technology are necessary Figure 4 6 Principle arrangement for omnidirectional reading ...

Page 30: ...ware can be used to configure and integrate the BCL 558i into the system A fixed MAC ID is assigned to each BCL 558i by the manufacturer this ID cannot be changed The BCL 558i automatically supports the transmission rates of 10 Mbit s 10Base T and 100 Mbit s 100Base TX as well as auto negotiation and auto crossover The electrical connection of the supply voltage the interface and the switching inp...

Page 31: ... address The address can either be manually set permanently via the BootP webConfig tool or assigned dynamically via a DHCP server Figure 4 7 Ethernet with star topology Notice The BCL 558i does not support the DLR Device Level Ring ring structure determined by the ODVA PC PLC host interface Other network participants BCL 558i 192 168 60 xxx BCL 558i 192 168 60 yyy ...

Page 32: ...gure 4 8 Ethernet with linear topology Each participant in this network requires its own unique IP address which is assigned to it via the DHCP process Alternatively the address can be permanently assigned to it manu ally via BootP or webConfig tool The maximum length of a segment connection from the hub to the last participant is limited to 100m Notice The BCL 558i does not support the DLR Device...

Page 33: ...parameter memory makes it easy and reduces the time needed to replace the BCL 558i on site A manual configuration of the exchanged device is thereby omitted The procedure for transferring the configuration with the aid of the external parameter memory is described on page 152 The delivery contents of the external parameter memory include the hood with integrated connectors with unscrewable cover a...

Page 34: ...n object such as a container with a bar code label the scanner activates the read procedure and the label on the container is read When the path from the scanner to the reflector has cleared the read procedure has completed and the scanning beam is reduced and again directed onto the reflector The reading gate is closed Notice You will find a matching reflector in Accessories and more are availabl...

Page 35: ...ending on the comparison result 4 10 autoConfig With the autoConfig function the BCL 558i offers the user who only wishes to simultane ously read one code type symbology with one number of digits an extremely simple and convenient configuration option After starting the autoConfig function via the display switching input or from a superior control it is sufficient to position a bar code label with...

Page 36: ...otating polygon wheel Useful opening angle Max 60 Optics models resolution High Density N 0 25 0 5mm Medium Density M 0 35 0 8mm Low Density F 0 5 1 0mm Ultra Low Density L 0 7 1 0mm Read distance See reading field curves Laser safety class 2 acc to EN 60825 1 CDRH U S 21 CFR 1040 10 Bar code data Code types 2 5 Interleaved Code 39 Code 128 EAN 128 EAN UPC Codabar Code 93 GS 1 Databar Bar code con...

Page 37: ...ting Keyboard 4 buttons LEDs 2 LEDs for power PWR and bus state NET two colored red green Mechanical data Protection class IP 65 with screwed on M12 connectors or mounted caps Weight 1 1kg Dimensions WxHxD 63 x123 5 x106 5mm Housing Diecast aluminum Environmental data Operating temperature range 0 C 40 C Storage temperature range 20 C 70 C Air humidity Max 90 rel humidity non condensing Vibration ...

Page 38: ...ection mirror perpendicular beam exit is currently not available Specifications are the same as for line scanner without heating with the following differ ences Type BCL 558i EtherNet IP Type Oscillating mirror scanner without heating Optical data Beam exit Lateral zero position at an angle of 90 Beam deflection Via rotating polygon wheel horizontal and stepping motor with mirror vertical Oscillat...

Page 39: ...When the 24VDC supply voltage is applied to the BCL 558i a temperature switch initially only connects the heating to electrical power front cover heater and housing heater During the heating phase around 30min when the inside temperature rises above 15 C the temperature switch connects the BCL 558i to the supply voltage This is followed by the self test and the changeover to read operation The PWR...

Page 40: ...umes 40W and a maximum of 50W power the line scanner with oscillating mirror and heating typically consumes 60W and a maximum of 75W These values are based on operation with unconnected switching outputs 5 2 1 Line scanner with heating Specifications are the same as for line scanner without heating with the following differences Type BCL 558i EtherNet IP Type Line scanner with heating Electrical d...

Page 41: ...tructure of the heating Housing heating and separate heating of the optics glass Warmup time Min 30min at 24VDC and an ambient temperature of 35 C Min conductor cross section Conductor cross section of at least 0 75mm for the supply voltage supply line Wiring through of the voltage supply to multiple heating devices is not permissible Standard M12 ready made cable not usable insufficient cable cro...

Page 42: ...display or software Electrical data Operating voltage 24VDC 20 Power consumption Max 75W Structure of the heating Housing heating and separate heating of the optics glass Warmup time Min 30min at 24VDC and an ambient temperature of 35 C Min conductor cross section Conductor cross section of at least 0 75mm for the supply voltage supply line Wiring through of the voltage supply to multiple heating ...

Page 43: ...40 BCL 558i Leuze electronic 5 3 Dimensioned drawings 5 3 1 Line scanner with without heating Figure 5 1 Dimensioned drawing BCL 558i line scanner S 102 deep deep deep A Optical axis ...

Page 44: ...e scanner with deflection mirror perpendicular beam exit is currently not available Figure 5 2 Dimensioned drawing BCL 558i deflection mirror scanner S 100 deep deep A Optical axis B Optical adjustment range C Opening angle The opening angle is reduced on devices with heating see Reading field curves for heating devices on page 54 ...

Page 45: ...ting Figure 5 3 Dimensioned drawing BCL 558i oscillating mirror scanner O 100 deep deep A Optical axis B Optical swivel range C Opening angle The optical swivel range and the opening angle are reduced on devices with heating see Reading field curves for heating devices on page 54 ...

Page 46: ...eam exit at the front 50122785 BCL 558i OM 100 Oscillating mirror scanner 50122773 BCL 558i SM 102 H Line scanner beam exit at the front with heating 50122786 BCL 558i OM 100 H Oscillating mirror scanner with heating 50122775 Low Density Optics m 0 5 1 0mm BCL 558i SF 102 Line scanner beam exit at the front 50122781 BCL 558i OF 100 Oscillating mirror scanner 50122769 BCL 558i SF 102 H Line scanner...

Page 47: ... depends on the quality of the printed bar code and its dimensions Therefore above all the module of a bar code is decisive for the size of the reading field Notice A rule of thumb The smaller the module of the bar code is the smaller the maximum reading distance and reading field width will be M Module The narrowest line or space of a bar code in mm ZB Wide element Wide lines and spaces are a mul...

Page 48: ...ading fields specified here The zero position of the reading distance always refers the front edge of the housing of the beam exit and is shown in figure 5 5 for the two housing types of the BCL 558i Figure 5 5 Zero position of the reading distance Reading conditions for the reading field curves Bar code type 2 5 Interleaved Ratio 1 2 5 ANSI specification class A Reading rate 75 Table 5 8 Reading ...

Page 49: ...ng field curve applies for the reading conditions stated in table 5 8 Notice Please note the BCL 558i line scanner with deflection mirror perpendicular beam exit is currently not available 0 100 200 100 300 400 500 600 700 800 900 1000 100 200 300 400 100 200 300 400 BCL 5xxi SN 100 102 m 0 25 m 0 3 m 0 35 m 0 5 m 0 35 m 0 3 m 0 25 m 0 5 Read distance mm Reading field width mm ...

Page 50: ...e reading field curves apply for the reading conditions stated in table 5 8 0 100 100 200 300 400 500 600 700 800 900 1000 100 200 300 400 100 200 300 400 BCL 5xxi ON 100 m 0 25 m 0 3 m 0 35 m 0 5 m 0 35 m 0 3 m 0 25 m 0 5 Read distance mm Reading field width mm 0 100 100 200 300 400 500 600 700 800 900 1000 100 200 300 400 100 200 300 400 BCL 5xxi ON 100 m 0 25 m 0 3 m 0 35 m 0 5 m 0 35 m 0 3 m 0...

Page 51: ...ding field curves apply for the reading conditions stated in table 5 8 Notice Please note the BCL 558i line scanner with deflection mirror perpendicular beam exit is currently not available 100 200 100 0 300 400 500 600 700 800 900 1000 1100 100 200 300 400 100 200 300 400 BCL 5xxi SM 100 102 m 0 35 m 0 5 m 0 8 m 1 0 m 0 5 m 0 35 m 0 8 1 0 Read distance mm Reading field width mm ...

Page 52: ... The reading field curves apply for the reading conditions stated in table 5 8 0 100 100 200 300 400 500 600 700 800 900 1000 1100 100 200 300 400 100 200 300 400 BCL 5xxi OM 100 m 0 35 m 0 5 m 0 8 m 1 0 m 0 5 m 0 35 m 0 8 1 0 Read distance mm Reading field width mm 0 100 100 200 300 400 500 600 700 800 900 1100 1000 100 200 300 400 100 200 300 400 BCL 5xxi OM 100 m 0 35 m 0 5 m 0 8 m 1 0 m 0 5 m ...

Page 53: ... for the reading conditions stated in table 5 8 Notice Please note the BCL 558i line scanner with deflection mirror perpendicular beam exit is currently not available 100 200 100 0 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 100 100 200 300 400 500 600 700 200 300 400 500 600 700 BCL 5xxi SF 100 102 m 1 0 m 0 8 m 0 5 m 0 5 m 0 8 m 1 0 Read distance mm Reading field width mm...

Page 54: ... conditions stated in table 5 8 0 100 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1700 1600 100 100 200 300 400 500 600 700 200 300 400 500 600 700 BCL 5xxi OF 100 m 1 0 m 0 8 m 0 5 m 0 5 m 0 8 m 1 0 Read distance mm Reading field width mm 0 100 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1700 1600 100 100 200 300 400 500 600 700 200 300 400 500 600 700 ...

Page 55: ...eading field curves apply for the reading conditions stated in table 5 8 Notice Please note the BCL 558i line scanner with deflection mirror perpendicular beam exit is currently not available 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 0 200 400 600 800 200 400 600 800 BCL 5xxi SL 102 m 1 0 m 0 8 m 0 7 m 0 7 m 0 8 m 1 0 Read distance mm Reading field width mm ...

Page 56: ... The reading field curves apply for the reading conditions stated in table 5 8 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 0 200 400 600 800 200 400 600 800 BCL 5xxi OL 100 m 1 0 m 0 8 m 0 7 m 0 7 m 0 8 m 1 0 Read distance mm Reading field width mm 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 0 200 400 600 800 1000 1000 200 400 600 800 BCL 5xxi OL 100 m 0 7 m 0 8 m...

Page 57: ... to 12 without heating 20 The deflection mirror models BCL 558i S 100 H are not affected by this limitation The reading field curves and opening angles are unchanged for all line scanners with heating BCL 558i S 102 H For details please refer to the following reading field curves for the heating devices 5 7 1 High Density N Optics BCL 558i SN 102 H Figure 5 18 High Density reading field curve for ...

Page 58: ... The reading field curve applies for the reading conditions stated in table 5 8 Notice Please note the BCL 558i line scanner with deflection mirror perpendicular beam exit is currently not available 100 200 100 0 300 400 500 600 700 800 900 1000 100 200 300 400 100 200 300 400 BCL 5xxi SN 100 H m 0 25 m 0 3 m 0 35 m 0 5 m 0 35 m 0 3 m 0 25 m 0 5 Read distance mm Reading field width mm ...

Page 59: ...ng The reading field curves apply for the reading conditions stated in table 5 8 Read distance mm Reading field width mm 100 0 100 200 300 400 500 600 700 800 900 1000 100 200 300 400 100 200 300 400 BCL 5xxi ON 100 H m 0 25 m 0 3 m 0 35 m 0 5 m 0 35 m 0 3 m 0 25 m 0 5 0 100 100 200 300 400 500 600 700 800 900 1000 100 200 300 400 100 200 300 400 BCL 5xxi ON 100 H m 0 25 m 0 3 m 0 35 m 0 5 m 0 35 ...

Page 60: ...d curve for line scanner with heating without deflection mirror The reading field curves apply for the reading conditions stated in table 5 8 100 200 100 0 300 400 500 600 700 800 900 1000 1100 100 200 300 400 100 200 300 400 BCL 5xxi SM 102 H m 0 35 m 0 5 m 0 8 m 1 0 m 0 5 m 0 35 m 0 8 1 0 Read distance mm Reading field width mm ...

Page 61: ...reading field curves apply for the reading conditions stated in table 5 8 Notice Please note the BCL 558i line scanner with deflection mirror perpendicular beam exit is currently not available 100 200 100 0 300 400 500 600 700 800 900 1000 1100 100 200 300 400 100 200 300 400 BCL 5xxi SM 100 H m 0 35 m 0 5 m 0 8 m 1 0 m 0 5 m 0 35 m 0 8 1 0 Read distance mm Reading field width mm ...

Page 62: ...th heating The reading field curves apply for the reading conditions stated in table 5 8 100 0 100 200 300 400 500 600 700 800 900 1000 1100 100 200 300 400 100 200 300 400 BCL 5xxi OM 100 H m 0 35 m 0 5 m 0 8 m 1 0 m 0 5 m 0 35 m 0 8 1 0 Read distance mm Reading field width mm 0 100 100 200 300 400 500 600 700 800 900 1100 1000 100 200 300 400 100 200 300 400 BCL 5xxi OM 100 H m 0 35 m 0 5 m 0 8 ...

Page 63: ...eating without deflection mirror The reading field curves apply for the reading conditions stated in table 5 8 100 200 100 0 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 100 100 200 300 400 500 600 700 200 300 400 500 600 700 BCL 5xxi SF 102 H m 1 0 m 0 8 m 0 5 m 0 5 m 0 8 m 1 0 Read distance mm Reading field width mm ...

Page 64: ...ves apply for the reading conditions stated in table 5 8 Notice Please note the BCL 558i line scanner with deflection mirror perpendicular beam exit is currently not available 100 200 100 0 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 100 100 200 300 400 500 600 700 200 300 400 500 600 700 BCL 5xxi SF 100 H m 1 0 m 0 8 m 0 5 m 0 5 m 0 8 m 1 0 Read distance mm Reading field w...

Page 65: ...ding conditions stated in table 5 8 100 0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 100 100 200 300 400 500 600 700 200 300 400 500 600 700 BCL 5xxi OF 100 H m 1 0 m 0 8 m 0 5 m 0 5 m 0 8 m 1 0 Read distance mm Reading field width mm 0 100 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1700 1600 100 100 200 300 400 500 600 700 200 300 400 500 60...

Page 66: ...field curve for line scanner with heating without deflection mirror The reading field curves apply for the reading conditions stated in table 5 8 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 0 200 400 600 800 200 400 600 800 BCL 5xxi SL 102 H m 1 0 m 0 8 m 0 7 m 0 7 m 0 8 m 1 0 Read distance mm Reading field width mm ...

Page 67: ...ating The reading field curves apply for the reading conditions stated in table 5 8 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 0 200 400 600 800 200 400 600 800 BCL 5xxi OL 100 H m 1 0 m 0 8 m 0 7 m 0 7 m 0 8 m 1 0 Read distance mm Reading field width mm 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 0 200 400 600 800 1000 1000 200 400 600 800 BCL 5xxi OL 100 H m 0 ...

Page 68: ...he supplier Check the delivery contents using your order and the delivery papers Delivered quantity Device type and model as indicated on the nameplate Laser warning signs Brief manual The name plate provides information as to what BCL type your device is For specific infor mation please refer to chapter 5 Name plates of the bar code readers of the BCL 500i series Figure 6 1 Device name plate BCL ...

Page 69: ...can be mounted in two different ways Using two M4x6 screws on the rear of the device or using four M4x6 screws on the bottom of the device Using a BT 56 mounting device on the two fastening grooves 6 2 1 Fastening with M4 x 6 screws Figure 6 2 Fastening options using M4x6 threaded holes ...

Page 70: ...It is designed for rod installation Ø 16mm to 20mm For ordering instructions please refer to chapter Type overview and accessories on page 175 BT 56 mounting device Figure 6 3 BT 56 mounting device Clamping jaws for mounting on the BCL 558i Clamp profile for mounting to round or oval pipes Ø 16 20mm A Rod holder turnable 360 B Rods Ø 16 20mm All dimensions in mm ...

Page 71: ...68 BCL 558i Leuze electronic Figure 6 4 Mounting example of BCL 558i with BT 56 ...

Page 72: ...nting ensure that the scanning beam is not reflected directly back to the scanner by the label which is being read For further information see the notices in chapter 6 3 Please refer to chapter 5 6 for the permissible minimum and maximum distances between the BCL 558i and the labels to be read Clamping jaws for mounting on the BCL 558i A Holder turnable 360 B ITEM joint angle adjustable 90 C M 8x1...

Page 73: ...eed there is sufficient time to e g initiate sorting operations on the basis of the read data The display and control panel should be very visible and accessible For configuring and commissioning with the webConfig tool the USB interface should be easily accessible For specific information please refer to chapter 4 4 Notice The beam exits the BCL 558i as follows for the respective devices line sca...

Page 74: ...8i with deflection mirror it is also possible to use software to adjust the direction of the beam by 10 For the BCL 558i with oscillating mirror the swivel range of 20 12 for devices with heating is to be taken into account This means that in order to be on the safe side and to avoid total reflection the BCL 558i with oscillating deflection mirror must be inclined upward or downward 20 30 Notice M...

Page 75: ...ected by the bar code 6 3 5 Devices with integrated heating For devices with integrated heating also observe the following points Mount the BCL 558i in a way which provides maximum thermal isolation e g using rubber bonded metal Mount in such a way that the device is protected from draft and wind mount additional shields if necessary Notice When installing the BCL 558i in a protective housing it m...

Page 76: ...ser Follow the safety notices in chapter 2 It is important that you attach the sticky labels supplied to the device laser warning signs and laser emission symbol If the signs would be covered due to the installation situation of the BCL 558i attach them instead in the immediate vicinity of the BCL 558i in such a way that it is not necessary to look into the laser beam when reading the notices 6 5 ...

Page 77: ...ents The additional USB interface is used for configuring the device For the locations of the individual device connections please refer to the device detail shown below Notice The corresponding mating connectors and ready made cables are available as accessories for all connections For additional information refer to chapter chapter 13 Figure 7 1 Location of the electrical connections ...

Page 78: ...ust only be carried out by a qualified electrician Ensure that the functional earth FE is connected correctly Unimpaired operation is only guaranteed when the functional earth is connected properly If faults cannot be corrected the device should be removed from operation and protected against possible use Attention For UL applications use is permitted exclusively in Class 2 circuits according to N...

Page 79: ...f the implemented switch function in the BCL 558i an additional second BUS OUT Ethernet interface is available for creating a scanner network linear topology A USB connection serves as a SERVICE interface Figure 7 2 Connections of the BCL 558i Described in detail in the following are the individual connections and pin assignments SW IN OUT VOUT 1 2 3 4 SWIO_1 SWIO_2 GND FE 5 HOST BUS IN TD 1 2 3 4...

Page 80: ... equipped with four freely programmable opto decoupled switching inputs and outputs SWIO_1 SWIO_4 The switching inputs can be used to activate various internal functions of the BCL 558i decoding autoConfig The switching outputs can be used to signal the state of the BCL 558i and to implement external functions independent of the superior control The two switching inputs outputs SWIO_1 and SWIO_2 a...

Page 81: ...s which function as inputs are also connected to these pins If for example the inverted sensor output is connected to pin 2 and pin 2 of the bar code reader is at the same time configured as an output and not as an input the switching output malfunctions Attention The maximum input current must not exceed 8mA Function as switching output Figure 7 4 Switching output connection diagram SWIO_3 SWIO_4...

Page 82: ... Leuze specific USB service cable see chapter 13 Type overview and acces sories for the connection and use a service PC to configure Notice IP 65 is achieved only if the connectors and caps are screwed into place Alternatively a parameter memory in the form of a USB memory stick certified by Leuze electronic GmbH Co can be connected to the provided USB service interface With this Leuze memory stic...

Page 83: ...diagram SWIO_1 and SWIO_2 If you use a sensor with a standard M12 connector please note the following Pins 2 and 4 must not be operated as switching outputs if sensors which function as inputs are also connected to these pins If for example the inverted sensor output is connected to pin 2 and pin 2 of the bar code reader is at the same time configured as an output and not as an input the switching...

Page 84: ...s outputs SWIO_1 and SWIO_2 are configured by default in such a way that they function as switching inputs Switching input SWIO_1 activates the start reading gate function Switching input SWIO_2 activates the reference code teach in function The functions of the individual switching inputs outputs are programmed via the display or via configuration in the webConfig tool under the Switching input o...

Page 85: ... 45 Notice for connecting the Ethernet interface Ensure adequate shielding The entire connection cable must be shielded and earthed The RD RD and TD TD wires must be stranded in pairs Use CAT 5 cable for the connection HOST BUS IN 4 pin socket D coded Pin Name Remark 1 TD Transmit Data 2 RD Receive Data 3 TD Transmit Data 4 RD Receive Data Thread FE Functional earth housing Table 7 4 Pin assignmen...

Page 86: ...KB ET SSA ready made cables are preferred see table 13 9 Bus connection cables for the BCL 558i on page 180 If you use user configurable cables note the following Notice Ensure adequate shielding The entire connection cable must be shielded and earthed The signal lines must be stranded in pairs Use CAT 5 cable for the connection Notice For the BCL 558i as standalone device or as the last participa...

Page 87: ...looped through to one another in parallel The maximum length of a segment connection from the hub to the last participant is limited to 100m Figure 7 9 Ethernet with linear topology Up to 254 bar code readers can be networked For this purpose each participating BCL 558i is assigned the respective network address via the display and the control panel or the webConfig tool This address must be speci...

Page 88: ... so make certain that you connect TD on the M12 connector with RD on the RJ 45 connector and TD on the M12 connector with RD on the RJ 45 connector respectively etc Notice Use the recommended connectors sockets or the ready made cables see chapter 13 Type overview and accessories 7 4 Cable lengths and shielding Observe the following maximum cable lengths and shielding types Connection Interface Ma...

Page 89: ... Teach in function IO3 Switching input or switching output 3 active function dependent on set configuration Default Switching input with the Reading gate activation function IO4 Switching input or switching output 4 active function dependent on set configuration Default Switching output with the No read function ATT Warning Attention ERR Internal device error Error The device must be sent in for i...

Page 90: ... supply voltage flashes green Device ok initialization phase no bar code reading possible voltage connected self test running initialization running green continuous light Device ok bar code reading possible self test successfully finished device monitoring active orange continuous light Service mode bar code reading possible configuration via the USB service interface configuration via the displa...

Page 91: ... in bus communication red continuous light Network error double IP address green red flashing Self test self test running 8 2 3 Control buttons Up Navigate upward laterally Down Navigate downward laterally ESC Exit menu item ENTER Confirm enter value change menu levels Navigating within the menus The menus within a level are selected with the up down buttons The selected menu item is activated wit...

Page 92: ...An accidental incorrect entry can be corrected by selecting and then pressing Then use the buttons to select save and save the set value by pressing Selecting options If options can be selected the display looks like this Select the desired option with the buttons Activate the option by pressing 0000 0123456789 save Standard Unit 0000 o OFF ON Standard Unit OFF ...

Page 93: ...Mask 255 255 255 0 Gateway 0 0 0 0 Network settings main menu Display of the network settings See EtherNet IP on page 99 IO1 IO2 IO3 IO4 ATT ERR 12345678 Bar code reading window main menu Visualization of the read bar code information Status overview of the switching inputs outputs Bar graphs for read quality of the current bar code See Indicators in the display on page 86 Parameter 1 Parameter ha...

Page 94: ...l provides complete configuration options and is largely self explan atory The use of the webConfig tool is described inchapter 9 Notes on commissioning via the webConfig tool can be found in chapter 10 Service Diagnostics Status messages Service main menu Scanner diagnosis and status messages See Service menu on page 100 Actions o Start decoding o Start alignment o Start auto setup o Start teach ...

Page 95: ...escription Standard Parameter enabling OFF ON The standard setting OFF prevents unintended parameter changes If parameter enabling is activated ON parameters can be changed manually OFF Parameters to default By pressing the enter button after selecting Parameters to default all parameters are reset to their standard settings without any further security prompts In this case English is selected as ...

Page 96: ...aBar Omnidirectional GS1 DataBar Limited GS1 DataBar Expanded If No code is configured the current and all subsequent decoders are deactivated Code 2 5i Number of digits Interval mode OFF ON With the ON setting the values in digits 1 and 2 define a range of character numbers that are to be read OFF Digits 1 0 to 64 characters First decodable number of characters or lower range limit 10 Digits 2 0 ...

Page 97: ...e 39 Number of digits Interval mode OFF ON ON Digits 1 0 to 64 characters 4 Digits 2 0 to 64 characters 30 Digits 3 0 to 64 characters 0 Digits 4 0 to 64 characters 0 Digits 5 0 to 64 characters 0 Reading reliability Value from 2 to 100 4 Check digit method as decoder 1 Standard Check digit transm as decoder 1 Standard Decoder 3 Symbology as decoder 1 Code 128 Number of digits Interval mode OFF ON...

Page 98: ... 8 Digits 2 0 to 64 characters 0 Digits 3 0 to 64 characters 0 Digits 4 0 to 64 characters 0 Digits 5 0 to 64 characters 0 Reading reliability Value from 2 to 100 4 Check digit method as decoder 1 Standard Check digit transm as decoder 1 Standard Level 3 Level 4 Level 5 Selection configuration option Description Standard Table 8 2 Decoder table submenu ...

Page 99: ...ching input OFF Debounce time Value from 0 to 1000 Time in milliseconds for which the input signal must be present and stable 5 Start up delay Value from 0 to 65535 Time in milliseconds between the end of the debounce time and activation of the function configured below 0 Pulse duration Value from 0 to 65535 Minimum activation time in milliseconds for the function configured below 0 Switch off del...

Page 100: ... gate start Reading gate end Positive reference code comparison 1 Negative reference code comparison 1 Valid read result Invalid read result Device ready Device not ready Data transmission active Data transmission not active AutoCont good quality AutoCont bad quality Reflector detected Reflector not detected External event pos edge External event neg edge Device active Device standby No device err...

Page 101: ...f delay Value from 0 to 65535 0 Function see switching input output 1 Reading gate start stop Switching output Inverted OFF ON OFF Signal delay Value from 0 to 65535 0 Pulse duration Value from 0 to 65535 400 Activation function 3 see switching input output 1 No function Deactivation function 3 see switching input output 1 No function Sw input output 4 I O mode Input Output Passive Output Switchin...

Page 102: ...over multiple subnets is rather uncommon the setting of the gateway address thus usually has no meaning 0 0 0 0 Net mask The net mask can be set to any value in the xxx xxx xxx xxx format Usually the BCL 558i is used in a private Class C network and the default setting can be accepted without change Attention It is possible to enter any values for xxx xxx xxx xxx Only the values 255 or 000 are per...

Page 103: ...e display language and the language of the webConfig user interface are synchronized The setting in the display affects the webConfig tool and vice versa 8 3 4 Service menu Diagnostics This menu item is used exclusively for service purposes by Leuze electronic Status messages This menu item is used exclusively for service purposes by Leuze electronic ...

Page 104: ...t easy to align the BCL 558i by optically displaying the read quality Use the button to activate the alignment function and place a bar code in the reading field of the BCL 558i At first the laser beam is switched on continuously enabling you to position the bar code securely in the reading field Once the bar code is read the laser beam is switched off briefly and the following display appears xx ...

Page 105: ...atabar Limited 15 GS 1 Databar Expanded yy Number of digits of the detected code sets the number of digits of Decoder 1 zzzzzz Contents of the decoded label A appears if the label was not correctly read Start teach in The teach in function can be used to conveniently read reference code 1 Use the button to activate the teach in function and place a bar code which contains the content that you wish...

Page 106: ...rNet IP In the Parameter menu use the buttons to select the Parameter handling menu item Press the enter button to enter the Parameter handling menu Parameter handling 1 1 o Parameter enabling Parameters to default In the Parameter handling menu use the buttons to select the Parameter enabling menu item Press the enter button to enter the Parameter enabling menu Parameter enabling OFF o ON Standar...

Page 107: ...es on the client side HTML JavaScript and AJAX which are supported by all commonly used modern browsers e g Mozilla Firefox beginning with Version 2 or Internet Explorer beginning with Version 7 0 it is possible to operate the Leuze webConfig tool on any internet ready PC 9 1 Connecting the SERVICE USB interface The connection to the SERVICE USB interface of the BCL 558i is established via the PC ...

Page 108: ... connected PC the USB driver must be installed once on your PC To do this you must have administrator privileges Please proceed according to the following steps Start your PC with administrator privileges and log on Load the CD included in the delivery contents of your BCL 558i in the CD drive and start the setup exe program Alternatively you can also download the setup program from the internet a...

Page 109: ...6 BCL 558i Leuze electronic Figure 9 2 Device Manager with connected BCL 558i Notice If the installation failed contact your network administrator The settings of the firewall used may need to be adjusted ...

Page 110: ...intenance address for communication with bar code readers of the BCL 500i series In both cases the following start page appears on your PC Figure 9 3 The start page of the webConfig tool Notice The webConfig tool is completely contained in the firmware of the BCL 558i Depending on firmware version the start page may vary from that shown above The individual parameters are where useful graphically ...

Page 111: ...mmediately As a result this menu item can be used to determine the optimum installation location Configuration for adjusting decoding for data formatting and output switching inputs outputs com munication parameters and interfaces etc Diagnostics for event logging of warnings and errors Maintenance for updating the firmware The user interface of the webConfig tool is largely self explanatory 9 4 1...

Page 112: ... Decoder Definition of code types code type features and number of digits of the labels that are to be decoded Data processing Filtering and processing of the decoded data Output Sorting of the processed data and comparison with reference codes Communication Formatting of the data for output via the communication interfaces Control Activation deactivation of decoding Switching input Activation dea...

Page 113: ...tween the BCL 558i and a PC laptop Notice Notes on the use of the webConfig tool can be found in chapter 9 Leuze webConfig tool on page 104 Via display The display offers basic configuration options for the BCL 558i Configuration via the display is appropriate if you want to configure simple reading tasks and you cannot or do not want to set up a USB connection between the BCL 558i and a PC laptop...

Page 114: ...fore connecting the supply voltage recheck all connections and ensure that they have been properly made Figure 10 1 Connections of the BCL 558i SW IN OUT VOUT 1 2 3 4 SWIO_1 SWIO_2 GND FE 5 HOST BUS IN TD 1 2 3 4 RD RD TD SERVICE 2 1 3 4 GND D D UB PWR SWIO_4 SWIO_3 3 2 1 4 5 GND VIN FE BUS OUT TD 1 2 3 4 RD RD TD USB socket Type A M12 socket A coded M12 socket D coded M12 socket D coded M12 plug ...

Page 115: ...nfig tool on page 104 As a first step you need to set the communication parameters of the BCL 558i 10 3 Setting the communication parameters With the communication parameters you determine how data is exchanged between BCL 558i and host system monitor PCs etc The communication parameters are independent of the topology in which the BCL 558i is operated see Ethernet topologies on page 84 On deliver...

Page 116: ...tivated Figure 10 2 Manually setting the IP address If no DHCP server is present in your system you must permanently set the IP address of the BCL 558i Proceed as follows Have the network administrator specify the data for IP address net mask and gateway address of the BCL 558i Connect the BCL 558i to your computer using the service cable Set these values on the BCL 558i Via webConfig tool In the ...

Page 117: ...arameter handling Decoder table Digital SWIO o EtherNet IP In the Parameter menu use the buttons to select the Ethernet IP menu item Press the enter button to enter the Ethernet menu Ethernet o Ethernet interface Use the buttons to select the Ethernet interface menu item Press the enter button to enter the Ethernet interface menu Ethernet interface o IP address Gateway Net mask DHCP activated Use ...

Page 118: ...for the generic module describes the following parameters to be set The name of the participant can be selected freely e g BCL 558i The format of I O data data SINT 8 bits The IP address of the participant The address and length of the input assembly instance 100 instance 101 or instance 102 min 1 byte up to max 266 bytes for the default input assembly of the read results The address and length of...

Page 119: ...hardware into the PLC and installing the EDS file To integrate the device and to establish a connection between the PLC and the device BCL 558i proceed as follows First load the EDS file for the device via EDS wizard into the PLC database Notice You can find the EDS file at www leuze com After it has downloaded select the device from the device list Open the input dialog for setting the address an...

Page 120: ...tributes marked in the Access column with Get in the individual objects are to be understood as inputs of the control Attributes marked in the Access col umn with Set represent outputs or parameters 10 7 Detailed EDS description 10 7 1 Class 1 Identity object Object class 1 0x01 Services Get attribute single 0x0E Reset type 0x05 In the network configuration e g RSLogix 5000 generic module it is po...

Page 121: ... status byte the first part of the telegram Serial number For use in EtherNet IP the serial number receives a serial number converted according to CIP CIP describes a special format for the serial number After conversion to a CIP code the serial number is as before unique but no longer corresponds in its resolution to the serial number on the name plate Product name This attribute contains a short...

Page 122: ...ber of data starting at byte 5 is defined in the control while configuring the BCL 558i This makes it possible to use the assembly with any length Notice The use of the assembly is illustrated with examples at the end of this chapter Notice Formula for calculating the assembly length Length of the assembly 5 length of the result bar code For results bar codes with length 10 the assembly must be co...

Page 123: ... codes with length 10 the assembly must be configured with a length of 9 10 19 Inst Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 101 0 Device status 1 Reserved Error code Reserved Data rejection toggle bit Data acceptance toggle bit 2 Fragment number see chapter 10 7 5 Class 107 Result data 3 Remaining fragments see chapter 10 7 5 Class 107 Result data 4 Fragment size see chapter 10 7 5 Cl...

Page 124: ...mpari son state 2 Status input output I O 2 Reserved Switchingout put compari son state 1 toggle bit Switchingout put compari son state 1 Status input output I O 1 2 Reserved Switching out put compari son state 4 toggle bit Switchingout put compari son state 4 Status input output I O 4 Reserved Switchingout put compari son state 3 toggle bit Switchingout put compari son state 3 Status input output...

Page 125: ...assembly length Length of the assembly 8 length of the entry data For entry data with length 10 the assembly must be configured with a length of 8 10 18 Inst Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 120 0 Reserved Standby Error acknowledge Data reset Data acknowl edgement Activation signal 1 Reset event counter 4 Activation switching output 4 1 1 To be able to use the Activation switch...

Page 126: ...nd of this chapter Notice Formula for calculating the assembly length Length of the assembly 7 length of the entry data For entry data with length 10 the assembly must be configured with a length of 7 10 17 Inst Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 121 0 Reserved Standby Error acknowledge Data reset Data acknowl edgement Activation signal 1 Fragment number see chapter 10 7 6 Class ...

Page 127: ...r Notice Formula for calculating the assembly length Length of the assembly 6 length of the entry data For entry data with length 10 the assembly must be configured with a length of 6 10 16 Inst Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 122 0 Fragment number see chapter 10 7 6 Class 108 Entry data 1 Remaining fragments see chapter 10 7 6 Class 108 Entry data 2 Fragment size see chapter ...

Page 128: ...bly all parameters have the value 0 Changing the individual default values is possible at any time The participant is thereby defined in off line mode the data must subsequently be transferred to the control Inst Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 190 0 Reserved Mode 0 without ACK 1 with ACK 1 Reserved Activate result fragmentation 0 fragmentation inactive 1 fragmentation active ...

Page 129: ...IO_2 5 Status input output 8 U8 0 0 1 Get 6 Output activation 8 U8 0 0 1 Set 7 Reset Event Counter 8 U8 0 0 1 Set 8 Switching output comparative state event counter 8 U8 0 0 1 Get 9 Switching output comparative state toggle bit event counter 8 U8 0 0 1 Get 103 3 1 4 Reserved SWIO_3 5 Status input output 8 U8 0 0 1 Get 6 Output activation 8 U8 0 0 1 Set 7 Reset Event Counter 8 U8 0 0 1 Set 8 Switch...

Page 130: ...ter Resets the event counter of the activation function back to zero 0 1 perform reset 1 0 no function Switching output comparative state event counter Indicates whether the event counter has exceeded the set comparative value The bit is reset to the init value by resetting the event counter 0 not exceeded 1 exceeded Switching output comparative state toggle bit event counter If SWOUT switches sev...

Page 131: ... specifies how many messages are ready to be picked up in the BCL 558i Activation signal Signal for activating the BCL 558i This action opens or closes the reading gate of the BCL 558i This attribute is edge triggered not level controlled 0 1 activation open reading gate 1 0 deactivation close reading gate Data acknowledgement This control bit signals that the transmitted data have been processed ...

Page 132: ...es results that may have been stored and resets the input data 0 1 data reset If the data reset control bit is activated the following actions are carried out 1 Deletion of results that may still be stored 2 Resetting of the attributes of Class 107 Result data ...

Page 133: ... User data or command Distinction between result from the Formatter and answer from the command interpreter Makes the distinction easy for the user 0 user data 1 answer from the command interpreter Path Designation Size in bit Data type Default dec Min dec Max dec Access Cl Inst Attr 107 1 1 Activation status 8 U8 0 0 1 Get 2 User data or command 8 U8 0 0 1 Get 3 Further results in the buffer 8 U8...

Page 134: ...ual result information If the result information fits the selected assembly length this value reflects the length of the transferred data A value larger than the assembly length indicates a loss of information caused by an assembly length which has been selected to be too small Data Result information with a length of maximum 256 bytes Activate result fragmentation This attribute specifies whether...

Page 135: ...ion toggle bit 0 1 data have been accepted 1 0 data have been accepted Data rejection toggle bit The BCL 558i has rejected the acceptance of the data or the data fragment also see Data acceptance toggle bit 0 1 data have been rejected 1 0 data have been rejected Path Designation Size in bit Data type Default dec Min dec Max dec Access Cl Inst Attr 108 1 1 Data acceptance toggle bit 8 U8 0 0 1 Get ...

Page 136: ...tributes are connected Figure 10 5 Connection between Data acceptance Data rejection Error code attributes New entry toggle bit The toggle bit shows whether new entry data are present 0 1 new result 1 0 new result Allen Bradley PLC BCL 558i DEV Output Assembly Input Assembly Output Assembly Input Assembly Data acceptance successful Data acceptance rejected New entry toggle bit 1 Entry data length ...

Page 137: ...om the control to the BCL 558i should be transferred in fragments 0 fragmentation inactive 1 fragmentation active Fragment number Current fragment number Remaining fragments Number of fragments which still have to be transmitted for a complete entry Fragment size The fragment size should always be identical except for the last fragment to be transferred A fragment size of 0 means that the fragment...

Page 138: ...atus This byte represents the device status 10 standby 15 device is ready 128 error 129 warning Error acknowledge This control bit confirms and deletes errors or warnings that may be present in the system It acts like a toggle bit 0 1 error acknowledge 1 0 error acknowledge StandBy Activates the standby function 0 standby off 1 standby on Path Designation Size in bit Data type Default dec Min dec ...

Page 139: ...lve different scenarios The following scenarios are illustrated with examples Example 1 activation result In 33 bytes Out 1 byte Config 0 bytes Example 2 activation result I Os In 21 bytes Out 2 bytes Config 0 bytes Example 3 activation fragmented result In 13 bytes Out 1 byte Config 3 bytes Example 4 entry data result In 33 bytes Out 10 bytes Config 0 bytes ...

Page 140: ...vation result The following screenshot shows the configuration of the device in the RSLogix 5000 control software Figure 10 6 Configuration of example 1 module definition with generic module Figure 10 7 Configuration of example 1 module definition with the EDS file ...

Page 141: ...e is not used Inst Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 100 0 Device status 1 Number of results 2 Reserved Waiting for acknowl edgement New result toggle bit Buffer overflow Further results in the buffer User data or command Status activation 3 Result data length low byte 4 Result data length high byte 5 Data byte 0 6 Data byte 1 32 Data byte 27 Inst Byte Bit 7 Bit 6 Bit 5 Bit 4 Bi...

Page 142: ...Activation status 0 User data command 0 New result toggle bit 1 Result data length 11 Data TestLabel01 Activation signal 1 Activation signal via PLC Activation status changes Bar code is read Result is transmitted to the PLC Deactivation signal via PLC 2nd activation Activation signal via PLC Activation status changes Bar code is read Result is transmitted to the PLC Deactivation signal via PLC Ac...

Page 143: ...sult I Os The following screenshot shows the configuration of the device in the RSLogix 5000 control software Figure 10 9 Configuration of example 2 module definition with generic module Figure 10 10 Configuration of example 2 module definition with the EDS file ...

Page 144: ...tching output com parison state 4 Status input output I O 4 Reserved Switching output com parison state 3 toggle bit Switching output com parison state 3 Status input output I O 3 3 Reserved Error code Reserved Data rejec tion toggle bit Data accep tance toggle bit 4 Fragment number see chapter 10 7 5 Class 107 Result data 5 Remaining fragments see chapter 10 7 5 Class 107 Result data 6 Fragment s...

Page 145: ... length 11 Data TestLabel01 Activation signal 1 Activation signal via PLC Activation status changes Bar code is read Result is transmitted to the PLC Deactivation signal via PLC 2nd activation Activation signal via PLC Activation status changes Result is transmitted to the PLC Deactivation signal via PLC Activation status 1 Status input output I O 1 1 Activation signal 0 Activation signal 1 Activa...

Page 146: ... fragmented result The following screenshot shows the configuration of the device in the RSLogix 5000 control software Figure 10 12 Configuration of example 3 module definition with generic module Figure 10 13 Configuration of example 3 module definition with the EDS file ...

Page 147: ...ents see chapter 10 7 5 Class 107 Result data 4 Fragment size see chapter 10 7 5 Class 107 Result data 5 Number of results 6 Reserved Waiting for acknowl edgement New result toggle bit Buffer overflow Further results in the buffer User data or command Status activation 7 Result data length low byte 8 Result data length high byte 9 Data byte 0 10 Data byte 1 11 Data byte 2 12 Data byte 3 Inst Byte ...

Page 148: ...tted to the PLC 2nd acknowledgement of data 1st acknowledgement of data Result is transmitted to the PLC Activation status 1 Acknowledgement of data 0 Result is transmitted to the PLC 3rd acknowledgement of data Result is transmitted to the PLC Acknowledgement of data 1 Activation signal 0 Fragment number 1 Remaining fragments 1 Fragment size 4 Number of results 1 Activation status 0 User data com...

Page 149: ...result The following screenshot shows the configuration of the device in the RSLogix 5000 control software Figure 10 15 Configuration of example 4 module definition with generic module Figure 10 16 Configuration of example 4 module definition with the EDS file ...

Page 150: ...ew result toggle bit Buffer overflow Further results in the buffer User data or command Status activation 3 Result data length low byte 4 Result data length high byte 5 Data byte 0 6 Data byte 1 32 Data byte 27 Inst Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 121 0 Reserved Standby Error acknowledge Data reset Data acknowl edgement Activation signal 1 Fragment number see chapter 10 7 6 Cl...

Page 151: ... DEV Example command New data 1 New entry toggle bit 1 Entry data length 1 Data V Send V command Output version string Example user data Send command Status command Result Number of results 1 Activation status 0 User data command 0 New result toggle bit 0 Result data length 1 Data Activation status 1 User data command 1 New result toggle bit 1 Result data length 15 Data BCL 358i V1 5 0 New entry t...

Page 152: ...t for each code type The code type symbology The Number of digits either up to 5 different numbers of digits e g 10 12 16 20 24 or a range Interval mode and up to three additional numbers of digits e g 2 10 12 16 26 The Reading reliability the set value specifies how many times a label must be read and decoded with the same result before the result is accepted as valid Activation of the code fragm...

Page 153: ...f the data output for the display 10 9 2 Control of the decoding In general decoding is controlled via one or more of the configurable switching inputs outputs For this purpose the respective connection to the SW IN OUT and POWER inter faces must be configured as a switching input Via a switching input you can start decoding stop decoding start decoding and then stop decoding after a configurable ...

Page 154: ...nted without assistance from the superior process control For this purpose the respective connection at the SW IN OUT and POWER interfaces must be configured as a switching output A switching output can be activated at the start end of the reading gate depending on the read result reference code comparison positive negative read result valid invalid depending on the state of the device ready not r...

Page 155: ...figuration data is especially useful if you want to store basic configura tions which will require only minor changes In the webConfig tool you store the configuration data via the buttons in the upper part of the middle window of all submenus of the Configuration main menu Figure 10 18 Storing configuration data in the webConfig tool 10 10 2 With the external parameter memory The use of the exter...

Page 156: ...t with the screw cap to ensure protection class IP 65 Figure 10 20 BCL 558i with installed parameter memory The USB memory stick can be inserted regardless of whether or not the BCL 558i is connected to supply voltage Use the arrow keys to select OK and then press the enter button Memory stick connected Export internal configuration OK cancel After the USB memory stick has been inserted and supply...

Page 157: ... cap onto the new BCL 558i Install and commission the new BCL 558i The following message appears on the display again Attention Make sure you select Cancel Otherwise the configuration in the external parameter memory is lost The configuration is now imported from the external parameter memory and the BCL 558i is immediately operational without any further configuration MS The display of MS under t...

Page 158: ...r messages call up statistical device information carry out a software reset in order to reinitialize the device Syntax Online commands consist of one or two ASCII characters followed by command parameters No separation characters may be entered between the command and the command parameter s Both small and capitalized letters can be used Example Command CA autoConfig function Parameter Activation...

Page 159: ...please check interface connections protocol and service switches Software reset Command V Description Requests device version information Parameter No Acknowledgment BCL 558i SM 100 V 1 2 3 2013 05 15 The first line contains the device type of the BCL 558i followed by the device version number and version date The data which is actually displayed may vary from the values given here Command H Descr...

Page 160: ...code in the parameter memory Parameter No Acknowledgment xx yy zzzzzz xx No of digits of the read code yy Code type of the read code 01 2 5 Interleaved 02 Code 39 03 Code 32 06 UPC A E 07 EAN 08 Code 128 EAN 128 10 EAN Addendum 11 Codabar 12 Code 93 13 GS 1 Databar Omnidirectional 14 GS 1 Databar Limited 15 GS 1 Databar Expanded zzzzzz Contents of the decoded label A appears if the label was not c...

Page 161: ...data in the current parameter set Acknowledgment CSx x Status 0 Valid CA command 1 Invalid command 2 autoConfig could not be activated 3 autoConfig could not be deactivated 4 Result could not be deleted Description xx yy zzzzzz xx No of digits of the read code yy Code type of the read code 01 2 5 Interleaved 02 Code 39 03 Code 32 06 UPC A E 07 EAN 08 Code 128 EAN 128 10 EAN Addendum 11 Codabar 12 ...

Page 162: ...to display the reading quality Depending on how many read results could be extracted the duration of the laser s off time increases If the reading quality is high the laser beam flashes in brief regular intervals The worse the decoder decodes the longer the pauses become during which the laser is switched off The flashing intervals become more and more irregular because the laser may in total be a...

Page 163: ...r for direct further processing Parameter RSyvxxzzzzzzzz y v x and z are placeholders variables for the actual input y Defined reference code no 1 Code 1 2 Code 2 v Storage location for reference code 0 RAM EEPROM 3 RAM only xx Defined code type see command CA z Defined code information 1 63 characters Acknowledgment RSx x Status 0 Valid Rx command 1 Invalid command 2 Insufficient memory for refer...

Page 164: ...d quickly by reading an example label Parameter RTy y Function 1 Defines reference code 1 2 Defines reference code 2 Activates the definition of reference code 1 up to the value of Parameter no_of_labels Exits the Teach in process Acknowledgment The BCL 558i first responds with the command RS and corresponding status see command RS After a bar code has been read it sends the result in the followin...

Page 165: ...codes 1 to 2 Acknowledgment If no reference codes are defined the BCL 558i responds with the RS command and corresponding status see command RS For valid codes the output corresponds to the following format RCyvxxzzzzzz y v x and z are placeholders variables for the actual input y Defined reference code no 1 Code 1 2 Code 2 v Memory location for reference code 0 RAM EEPROM 3 RAM only xx Defined co...

Page 166: ... of scans without information Parameter No Acknowledgment None Command Description The command deactivates decoding This command can be used to deactivate the read ing gate Following deactivation the read result is output Because the reading gate was manually deactivated and thus no GoodRead criterion was met a NoRead is output Parameter No Acknowledgment None Command SON Description System boot u...

Page 167: ...onds to a voltage of 0V at the switching output Parameter OA a a Selected switching output 1 4 unit dimensionless Acknowledgment None Command OA Description This command may be used to query the states of the switching inputs and outputs that are configured as a switching output and that have been set via commands The logic state is output i e an inverted logic is taken into account e g inverted l...

Page 168: ...also use only a selection of the existing switching inputs outputs as long as these are listed in ascend ing order Parameter OA S1 a S2 a S3 a S4 a a State of the switching output 0 Low 1 High Acknowledgment OA aa aa Status acknowledgement unit dimensionless 00 ok 01 Syntax error 02 Parameter error 03 Other error Command OD Description The switching outputs 1 4 can be deactivated with this command...

Page 169: ...dimensionless I Switching input O Switching output P Passive Command OF Description This command may be used to configure the function of the switching inputs outputs 1 to 4 You may also use only a selection of the existing switching inputs outputs as long as these are listed in ascending order Parameter OF S1 a S2 a S3 a S4 a a Function of the switching input output unit dimensionless I Switching...

Page 170: ...emory 2 Default or factory parameter set 3 Operating parameter data set in volatile memory Target type Parameter set to which the data is to be copied unit dimensionless 0 Parameter data set in permanent memory 3 Operating parameter data set in volatile memory Permissible combinations here include 03 Copying the data set from the permanent memory to the operating parameter data set 30 Copying the ...

Page 171: ...ts in permanent and volatile memory A check sum can be used for reliable parameter transfer Parameter PR BCC type PS type Address Data length BCC BCC type Check digit function during transfer unit dimensionless 0 Not used 3 BCC mode 3 PS type Memory from which the values are to be read unit dimensionless 0 Parameter values stored in the flash memory 1 Reserved 2 Default values 3 Operating values i...

Page 172: ...low Start Relative address of the data within the data set aaaa Four digit unit dimensionless P value A Parameter value of the parameter stored at this address the parame ter set data bb is converted from HEX format to a 2 byte ASCII for mat for transfer BCC Check sum calculated as specified under BCC type Acknowledgment negative PS aa Parameter reply aa Status acknowledgement unit dimensionless 0...

Page 173: ...in permanent memory 3 Operating parameter data set in volatile memory Permissible combinations here include 20 Output of the parameter differences between the default and the permanently saved parameter set 23 Output of the parameter differences between the default parameter set and the operating parameter set saved in volatile memory 03 Output of the parameter differences between the permanent pa...

Page 174: ... P value adr 1 Adr P value adr BCC BCC type Check digit function during transfer unit dimensionless 0 No check digit 3 BCC mode 3 PS type Memory from which the values are to be read unit dimensionless 0 Parameter values stored in the flash memory 3 Operating values stored in RAM Status Mode of parameter processing without function here unit dimen sionless 0 No reset after parameter change no furth...

Page 175: ...it dimensionless 01 Syntax error 02 Impermissible command length 03 Impermissible value for checksum type 04 Invalid check sum received 05 Impermissible data length 06 Invalid data parameter limits violated 07 Invalid start address 08 Invalid parameter set 09 Invalid parameter set type Command PT ...

Page 176: ...ge IP address assigned Send device to customer service Red flashing Communication error Check interface Red continuous light Double IP address Check network configuration Table 12 1 General causes of errors Error Possible error cause Measures No communication via USB service interface Incorrect connection cable Connected BCL 558i is not detected Check connection cable Install USB driver Sporadic e...

Page 177: ...ures column which you have already examined fill out the fol lowing address field and fax the pages together with your service contract to the fax number listed below Customer data please complete Leuze Service fax number 49 7021 573 199 Device type Company Contact partner department Phone direct Fax Street No ZIP code City Country ...

Page 178: ...t Optics N High Density near M Medium Density medium distance F Low Density remote L Long Range very large distances Scanning principleS Line scanner single line O Oscillating mirror scanner i Integrated fieldbus technology Interface 00 RS 232 RS 422 RS 485 multiNet Master 01 RS 485 multiNet Slave 04 PROFIBUS DP 08 Ethernet TCP IP UDP 48 PROFINET IO RT 58 EtherNet IP BCL Bar code reader ...

Page 179: ...it at the front 50122785 BCL 558i OM 100 Oscillating mirror scanner 50122773 BCL 558i SM 102 H Line scanner beam exit at the front with heating 50122786 BCL 558i OM 100 H Oscillating mirror scanner with heating 50122775 Low Density Optics m 0 5 1 0mm BCL 558i SF 102 Line scanner beam exit at the front 50122781 BCL 558i OF 100 Oscillating mirror scanner 50122769 BCL 558i SF 102 H Line scanner beam ...

Page 180: ...5 connector for user configuration 50108991 KDS ET M12 RJ 45 W 4P Converter from M12 D coded to RJ 45 socket 50109832 Table 13 3 Connectors for the BCL 558i Type designation Description Part no KB USB Service USB service cable 50107726 Table 13 4 Cable for the BCL 558i Type designation Description Part no USB Memory Set External USB parameter memory 50108833 Table 13 5 External parameter memory fo...

Page 181: ...escription Part no Reflective tape no 4 100 x 100mm Reflective tape as reflector for AutoReflAct operation 50106119 Table 13 7 Reflector for the BCL 558i PWR connection cable 5 pin socket A coded Pin Name Core color 1 VIN brown 2 I O 1 white 3 GND blue 4 I O 2 black 5 FE gray Thread FE bare PWR VIN 1 2 3 4 I O 1 I O 2 GND FE 5 M12 socket A coded Type designation Description Part no K D M12A 5P 5m ...

Page 182: ...ions of the M12 Ethernet connection cables KB ET M12 Ethernet connection cables 4 pin connector D coded on both sides Pin Name Core color 1 TD yellow 2 RD white 3 TD orange 4 RD blue SH thread FE bare Ethernet TD RD TD RD SH M12 plug D coded Wire colors Conductor class VDE 0295 EN 60228 IEC 60228 Class 5 WH YE BU OG Operating temperature range in rest state 50 C 80 C in motion 25 C 80 C in motion ...

Page 183: ...BUS IN to RJ 45 connector KB ET 2000 SA RJ45 Cable length 2m 50109880 KB ET 5000 SA RJ45 Cable length 5m 50109881 KB ET 10000 SA RJ45 Cable length 10m 50109882 KB ET 15000 SA RJ45 Cable length 15m 50109883 KB ET 20000 SA RJ45 Cable length 20m 50109884 KB ET 30000 SA RJ45 Cable length 30m 50109886 M12 plug M12 plug for BUS OUT to BUS IN KB ET 2000 SSA Cable length 2m 50106899 KB ET 5000 SSA Cable l...

Page 184: ...cleaning agents can damage the optical window 14 2 Repairs servicing Repairs to the device must only be carried out by the manufacturer Contact your Leuze distributor or service organization should repairs be required The addresses can be found on the inside of the cover and on the back Notice When sending devices to Leuze electronic for repair please provide an accurate description of the error 1...

Page 185: ...182 BCL 558i Leuze electronic 15 Appendix 15 1 Declaration of conformity ...

Page 186: ... SO 14 0E 16 SHIFT OUT Shift out SI 15 0F 17 SHIFT IN Shift in DLE 16 10 20 DATA LINK ESCAPE Data link escape DC1 17 11 21 DEVICE CONTROL 1 Device control character 1 DC2 18 12 22 DEVICE CONTROL 2 Device control character 2 DC3 19 13 23 DEVICE CONTROL 3 Device control character 3 DC4 20 14 24 DEVICE CONTROL 4 Device control character 4 NAK 21 15 25 NEG ACKNOWLEDGE Negative acknowledge SYN 22 16 26...

Page 187: ... 2E 56 PERIOD DECIMAL Period decimal 47 2F 57 SLANT Slant 0 48 30 60 0 Number 1 49 31 61 1 Number 2 50 32 62 2 Number 3 51 33 63 3 Number 4 52 34 64 4 Number 5 53 35 65 5 Number 6 54 36 66 6 Number 7 55 37 67 7 Number 8 56 38 70 8 Number 9 57 39 71 9 Number 58 3A 72 COLON Colon 59 3B 73 SEMICOLON Semicolon 60 3C 74 LESS THAN Less than 61 3D 75 EQUALS Equals 62 3E 76 GREATER THAN Greater than 63 3F...

Page 188: ...4 124 T Capital letter U 85 55 125 U Capital letter V 86 56 126 V Capital letter W 87 57 127 W Capital letter X 88 58 130 X Capital letter Y 89 59 131 Y Capital letter Z 90 5A 132 Z Capital letter 91 5B 133 OPENING BRACKET Opening bracket 92 5C 134 REVERSE SLANT Reverse slant 93 5D 135 CLOSING BRACKET Closing bracket 94 5E 136 CIRCUMFLEX Circumflex _ 95 5F 137 UNDERSCORE Underscore 96 60 140 GRAVE...

Page 189: ...1 161 q Lower case letter r 114 72 162 r Lower case letter s 115 73 163 s Lower case letter t 116 74 164 t Lower case letter u 117 75 165 u Lower case letter v 118 76 166 v Lower case letter w 119 77 167 w Lower case letter x 120 78 170 x Lower case letter y 121 79 171 y Lower case letter z 122 7A 172 z Lower case letter 123 7B 173 OPENING BRACE Opening brace 124 7C 174 VERTICAL LINE Vertical line...

Page 190: ... 0 3 SC 2 SC 3 SC 0 S Modul 0 3 Modul 0 3 Modul 0 3 Modul 0 3 Modul 0 3 1122334455 135AC A121314A abcde leuze 23456 2 78901 1 3456 7890 1 122334 455666 77889 Code type 01 Interleaved 2 of 5 Code type 02 Code 39 Code type 11 Codabar Code 128 Code type 08 EAN 128 Code type 06 UPC A Code type 07 EAN 8 Code type 10 EAN 13 Add on ...

Page 191: ...677889900 Modul 0 5 246BD Modul 0 5 A151617A Modul 0 5 fghij Modul 0 5 LEUZE SC 4 98765 43219 0 8 SC 6 9876 5430 SC2 0 099887 766550 44332 Code type 01 Interleaved 2 of 5 Code type 02 Code 39 Code type 11 Codabar Code 128 Code type 08 EAN 128 Code type 06 UPC A Code type 07 EAN 8 Code type 10 EAN 13 Add on ...

Page 192: ...t Passive page 96 Switching input Inverted OFF ON Debounce time 0 1000ms Start up delay 0 65535ms Pulse duration 0 65535ms Switch off delay 0 65535ms Function Function that is carried out after the switching input is activated Switching output Inverted OFF ON Signal delay 0 65535ms Pulse duration 0 65535ms Activ function 1 4 Specifies the event that activates the switching output Deactiv function ...

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