LAVAZZA Espresso Point Matinee 120V Maintenance Manual Download

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. 83312 / R

. 1.00 / F

EBRUARY

2003

“E

SPRESSO

OINT MOD

. M

ATINÈE

” 120 V

E S P R E S S O P O I N T

M o d . M a t i n è e 1 2 0 V

Maintenance manual for

technical assistance

Summary of Contents for Espresso Point Matinee 120V

Page 1: ...COD 83312 REL 1 00 FEBRUARY 2003 ESPRESSO POINT MOD MATINÈE 120 V E S P R E S S O P O I N T M o d M a t i n è e 1 2 0 V GB Maintenance manual for technical assistance ...

Page 2: ... LAVAZZA S p A ESSEDI Manuali Tecnici Torino ITALY www essedimanuali it COD 83312 REL 1 00 FEBRUARY 2003 ESPRESSO POINT MOD MATINÈE 120 V E S P R E S S O P O I N T M o d M a t i n è e 1 2 0 V GB Maintenance manual for technical assistance Maintenance manual for technical assistance Espresso Point Mod Matinèe 120V Machine code 80114 Handbook code 83312 Revision February 2003 Rel 1 00 ...

Page 3: ...NÈE 120 V 1 1 Introduction 1 2 Safety information 1 3 Safety specifications 1 4 Residual risks 1 5 Environmental conditions allowed 1 6 Warehousing 1 7 Scrapping 1 8 Transport 1 9 List of tools necessary for maintenance 1 10 Accessories 1 General information ...

Page 4: ...ose at hand Before leaving the factory this specific model was subjected to rigorous testing to ensure maximum reliability it should nevertheless be checked that the machine has not suffered any structural damage during transport which could compromise its proper working efficiency and safety Certain details shown in the illustrations contained in this manual may be different from those of the mac...

Page 5: ...ation is pointed out by the following signs Lavazza S p A cannot foresee all possible circumstances that could be potentially dangerous The warnings in this manual and on the machine are therefore not exhaustive If tools procedures working methods or techniques not expressly recommended by Lavazza S p A are used always make sure that there is no risk of personal injury or injury to other people in...

Page 6: ...so Point machine must not be positioned in corrosive environment explosive or exposed to the atmospheric agents Keep the Espresso Point machine cleaned up from extraneous materials what deposits utensils and other objects that could damage the operation and cause damages to people Avoid the use of inflammable or toxic solvents benzene compounds the ether and the alcohol for cleaning The authorized...

Page 7: ...the original packing or if impossible protecting it with nylon sheets to avoid the accumulation of dust 1 7 Scrapping The scrapping happens at the end of the working cycle of the machine In normal conditions of use and maintenance it has duration of over ten years In case of scrapping all the components will be disposed in adequate dumps following the legislation in force Before proceeding to the ...

Page 8: ...ternative or additional tools of greater efficiency 1 Open ended 8 9 mm spanner 2 Open ended 10 11 mm spanner 3 Open ended 12 13 mm spanner 4 Standard pliers 5 PH2 Prehensile cross headed screwdriver 6 4mm Hexagon head cap spanner 7 Narrow bladed screwdriver 8 Small cross headed screwdriver 9 Socket spanner Ø 5 5 25 mm Warning All the mechanical connections apart from those on the pump use safety ...

Page 9: ...POINT machines easier Tool for fitting the chamber code 84960 Cleaning equipment A brush for cleaning the pod space cod 87075 B brush for cleaning the delivery nozzle cod 87076 C tool for opening pod clamping jaw cod 87077 For how to use this equipment refer to the user manual FAP compartment gauge code 85182 For connections use connection sealant suitable for alimentary purposes or PTFE tape C B ...

Page 10: ...COD 83312 REL 1 00 FEBRUARY 2003 ESPRESSO POINT MOD MATINÈE 120 V 2 Technical information 2 1 Wiring diagram ...

Page 11: ...Elect keyboard LA 85222 Lamp SC 87169 Electronic card 120 V TF 88111 Thermal fuse 167 IG 85221 Main switch F1 87161 Fuse 10 A REF CODE DENOMINATION S 85219 Plug fuse hold G 87050 Float contact T1 79226 Thermostat 130 CAMPINI T2 79225 Thermostat 100 CAMPINI FC 85069 Micro switch R1 Heating plate 120V CI 85560 Stroke counter 120V EC 79089 Solenaid valve 120V CAFFÉ EV 87166 Solenaid valve 120V VAPORE...

Page 12: ... ESPRESSO POINT MOD MATINÈE 120 V COD 83312 REL 1 00 FEBRUARY 2003 2 1 2 2 Technical information 120 V ...

Page 13: ... Rear part preliminary maintenance operations 3 1 Delivery unit chamber maintenance 3 2 Jaws maintenance 3 3 Steam jet maintenance 3 4 Light light holder maintenance 3 5 Volumetric dosing device maintenance 3 6 Pump maintenance 3 7 Solenoid valve maintenance 3 8 Electronic card maintenance 3 Maintenance schedules index ...

Page 14: ...two screws as indicated Rotate the front section forwards extract it from its side slots then lift and position on the tank Caution Before beginning maintenance operations remove the electric plug Never start the machine during the maintenance operations Warning During this operation avoid stretching or twisting the harness between the front panel and the machine It may harm the function of the el...

Page 15: ...e rear panel by loosening the four screws shown in the figure Extract and remove the water tank Caution Before beginning maintenance operations remove the electric plug Never start the machine during the maintenance operations Note When fitting a new float contact fit it into its seat with the letters PA facing the outside of the machine as shown in the figure 5 ...

Page 16: ...Unscrew and remove the central nut D Unscrew and remove the 6 B screws and the two C screws after having removed the two respective locking nuts under the FAP press cover Caution To carry out the operations the machine must be cold Unscrew the two screws shown in the diagram removing the micro from its clip For micro substitution extract the two connection wires First carry out the operations desc...

Page 17: ... the spanner as shown in the diagram pushing it upwards and manually extracting the pipe By lifting the top plate it is possible to reach the labyrinth in order to carry out the cleaning operations and substitution of the seal A It is also possible to extract the labyrinth to replace the seal A shown in the diagram positioned between the labyrinth and the chamber cover C ...

Page 18: ... Unscrew and remove the solenoid valve from the plate To isolate the FAP press cover unscrew and remove the four screws B To isolate the chamber use a pair of pliers and firstly unhitch the two springs A Undo the two screws A take out the steam nozzle by undoing the knob and remove the false ceiling from the cup space 2 2 4 6 3 1 3 4 Delivery unit chamber maintenance 8 ...

Page 19: ...ocking nut 20 Extract the membrane 22 To reassemble the chamber place the F A P PRESSER 26 and the spring 24 in its seat paying particular attention to the spring end position shown in the figure Lubricate the inside of the new membrane with vaseline Assemble the lower disc 23 the new membrane 22 the upper disc 21 and the nut 20 with the grooved side facing upwards Tighten completely the nut using...

Page 20: ...our screws indicated in the cup compartment Lift the heating unit and extract the container sliding base with the jaws First carry out the operations described in schedule 3 A Front part preliminary maintenance operations 4 6 3 2 1 1 Jaws maintenance Undo the two screws A take out the steam nozzle by undoing the knob and remove the false ceiling from the cup space 8 ...

Page 21: ... POINT MOD MATINÈE 120 V COD 83312 REL 1 00 FEBRUARY 2003 3 3 1 1 Steam jet maintenance Manually undo the knob shown in the figure pull out the complete steam nozzle and continue as described in the user manual ...

Page 22: ...ok and replace the bulb B rotating it in a clockwise direction To remove the light holder it is necessary to withdraw the two white wires C and D Unscrew completely the ring nut E and remove the light holder First carry out the operations described in schedule 3 A Front part preliminary maintenance operations 3 4 1 1 Light light holder maintenance ...

Page 23: ...n pipe from the pump as indicated in the diagram When assemblying make sure that the pipe forms a complete ring behind the pump and is not pinched as shown in the figure Remove the dosing device from its bracket and extract the electric harness 7 ESPRESSO POINT MOD MATINÈE 120 V COD 83312 REL 1 00 FEBRUARY 2003 3 5 1 1 Volumetric dosing device maintenance ...

Page 24: ...described in schedule 3 B Rear part preliminary maintenance operations Disconnect the two pump feed cables A and B By using a 10 mm wrench unscrew the pipe tightening nut that connects the pump to the solenoid valve Extract the pipe from the solenoid valve 2 3 6 1 2 Pump maintenance Warning The wires A use safety fastons to extract press the faston cover as shown in the figure ...

Page 25: ...EBRUARY 2003 Extract the complete pump from the machine Unscrew the pipe fitting A from the pump and extract the seal Remove the two support braces shown in the figure To remove the thermostat simply slide it gently from its seat 2 3 6 2 2 Pump maintenance ...

Page 26: ...ions described in schedule 3 B Rear part preliminary maintenance operations Remove the pod drawer from the front part of the machine Unscrew and remove the two self locking nuts shown in the diagram Remove the solenoid valve unscrew the locking nut from the teflon pipe A using a 10 mm spanner Extract the pipe B from the rubber holder connection Extract the solenoid valve 2 9 3 7 1 1 Solenoid valve...

Page 27: ...eplace any fuses inside the plug B 6 3 Ampére Unhook the two feed wires and the three terminal boards with relative wiring from the electronic card as shown in the figure Unscrew the two self locking nuts shown in the diagram Extract and remove the electronic card gently detaching the two flat cables A Warning During this operation do not stretch or twist the flat cable that connects the card and ...

Page 28: ...COD 83312 REL 1 00 FEBRUARY 2003 ESPRESSO POINT MOD MATINÈE 120 V In the event of faults 4 In the event of faults ...

Page 29: ...sary 3 Replace the broken thermofuse Lack of power in the connection socket Defective machine ON switch Damaged fuses Broken thermofuse on harness The electronic card of the machine is damaged Tank not connected The connectors in the electronic card and in the harness are badly connected The float contact is faulty 1 Replace the electronic card 1 Check that the tank is properly connected 1 Check t...

Page 30: ...Replace the damaged thermostat or both if necessary 1 Replace the defective component The electronic keyboard or its flat cable are damaged The electronic card is defective 1 Replace the card In the event that the delivery function is activated on the apparently efficiently functioning machine The led corresponding to the activated function fails to flash The electronic card does not function corr...

Page 31: ... flash The solenoid valve is faulty and prevents the passage of water The electronic card is defective 1 Replace the solenoid valve 1 Replace the card The microswitch is defective The mechanical connections on the harness are incorrect The pump cables are inverted The electronic card is defective The pump is defective and will not start 1 Replace the micro 1 Examine the harness if worn replace it ...

Page 32: ...e is not obtained The unit is clogged by scale 1 Open the hydraulic circuit dismantling the output unit Clean the labyrinth chamber and the clogged pipes 2 Replace any parts that cannot be cleaned 3 Always replace the seals When inserting the pods with the indicator lights working normally and with the cup compartment light on on selecting the required dose water comes out of the steam jet outlet ...

Page 33: ...e used pods in excess dropped inside The FAP press remains lowered The solenoid valve fails to discharge The stainless steel spring in the chamber is broken 1 Replace the faulty solenoid valve 2 Replace the spring The jaws are blocked by coffee powder 1 Dismantle the output unit and clean the jaws slide base 1 Replace both the thermostats The 100 C thermostat and both the thermostats are faulty an...

Page 34: ...onnection between the telfon pipe and unit Teflon pipe nut damaged or loose Damaged union elbow 1 Dismantle the output unit and replace the membrane 1 Dismantle the output unit remove any scale deposits and replace the membrane 1 Dismantle the output unit and fit new seals 1 Check tightenings 2 Replace the teflon pipe if necessary When requesting steam delivery hot water comes out of the jet and t...

Page 35: ... connection The 0 ring seal present in the connection is damaged The pump entry pipe is not correctly fitted and it is blocked by a safety strip 1 Replace the connection or check tightening 1 Replace the connections 1 Check the tightening and adjust it if necessary 1 Check the tightening and adjust if necessary 2 Replace the O ring seal 3 Check and ensure the correct insertion of the pipe in its s...

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