KSB PumpDrive 2 Eco Application Manual Download

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Self-cooling Motor-independent Frequency

Inverter

PumpDrive 2 Eco

Application Guide

Summary of Contents for PumpDrive 2 Eco

Page 1: ...Self cooling Motor independent Frequency Inverter PumpDrive 2 Eco Application Guide...

Page 2: ...over all possi ble eventualities The examples do not cover all design details and variants nor do they cover all scenarios and situ ations that may arise during installation operation or maintenance T...

Page 3: ...l constant level at low pressure side with submersible sensor 4 20mA 21 2 2 11 Closed loop control temperature with thermometer 4 20mA 22 2 2 12 Closed loop control Flow rate with flow rate sensor 4 2...

Page 4: ...ous motor Vector ASM Vector ASM Vector ASM SuPremE Vector SuPremE Vector SuPremE Vector SuPremE Vector SuPremE with PumpMeter Closed loop control Differen tial pressure and sensors pre set Closed loop...

Page 5: ...3 LINE PE U V W MOTOR PTC MOTOR PE L1 L2 L3 N PE 1 2 3 4 5 M 3 BR 6 Connecting mains and motor Size A 0 37 kW 1 5 kW Size B 2 2 kW 4 kW Size C 5 5 kW 11 kW Nr Function 1 Mains connection 2 Motor conne...

Page 6: ...ourite Menu By pressing the button OK Taste the user selects the Favourite Menu where the main parameters can be changed By pressing up and down buttons the user can navigate through the Favourite Men...

Page 7: ...e Q_6 60 0 m h Preset 60 9 m3 h ServiceTool 3 4 3 8 Flow Rate Q_opt 35 0 m h Preset 35 0 m3 h ServiceTool 3 4 3 9 Pump Input Power P_0 1 50 kW Preset 1 52 kW ServiceTool 3 4 3 10 Pump Input Power P_1...

Page 8: ...et 1 60 A ServiceTool Display 3 2 1 5 Nominal Motor Speed 1500 1 min Preset 1500 1 min ServiceTool Display 3 2 1 6 Nominal Cos Phi Value 0 67 Preset 0 57 ServiceTool Display 3 2 2 1 Minimum Motor Spee...

Page 9: ...factory 2 Changeable by 3 6 1 Type of Control 0 OFF Open loop Con trol preset ServiceTool Display 3 2 2 1 Minimum Motor Speed 500 1 min preset ServiceTool Display 3 2 2 2 Maximum Motor Speed 2950 1 mi...

Page 10: ...OFF Open loop Control preset ServiceTool Display 3 2 2 1 Minimum Motor Speed 500 1 min preset ServiceTool Display 3 2 2 2 Maximum Motor Speed 2950 1 min preset ServiceTool Display 3 8 1 1 Analog Input...

Page 11: ...ype of Control 0 OFF Open loop Control preset ServiceTool Display 3 2 2 1 Minimum Motor Speed 500 1 min preset ServiceTool Display 3 2 2 2 Maximum Motor Speed 2950 1 min preset ServiceTool Display 3 8...

Page 12: ...ServiceTool Display 3 2 2 2 Maximum Motor Speed 2950 1 min preset ServiceTool Display 1 3 3 Control Value Open loop Control 2000 1 min motor specific ServiceTool Display 3 8 6 2 Digital Input 2 Funct...

Page 13: ...ure 1 00 bar preset ServiceTool 3 11 2 2 Maximum Pressure 10 00 bar preset ServiceTool 3 11 2 3 Pressure Unit bar preset ServiceTool 1 3 2 Setpoint Closed loop Control 4 00 bar preset acc specified Q...

Page 14: ...r ServiceTool 3 11 2 2 Maximum Pressure 6 00 bar 999 99 bar ServiceTool 3 11 2 3 Pressure Unit bar preset ServiceTool 1 3 2 Setpoint Closed loop Control 4 00 bar 0 00 bar ServiceTool Display 3 8 2 1 A...

Page 15: ...ar 1 00 bar ServiceTool 3 11 2 2 Maximum Pressure 6 00 bar 999 99 bar ServiceTool 3 11 2 3 Pressure Unit bar preset ServiceTool 3 8 1 1 Analog Input 1 Signal 4 0 10V 0 Off ServiceTool Display 3 8 1 2...

Page 16: ...erviceTool 3 11 2 3 Pressure Unit bar preset ServiceTool 3 8 1 1 Analog Input 1 Signal 1 4 20mA 0 Off ServiceTool Display 3 8 1 2 Analog Input 1 Function 5 Discharge Pressure 0 No Function ServiceTool...

Page 17: ...motor and drive Nr Parameter Change value to Pre settings by factory 2 Changeable by 3 6 1 Type of Control 4 Differential Pressure sensorless 0 OFF Open loop Control ServiceTool Display 3 11 2 1 Mini...

Page 18: ...r ServiceTool 3 11 2 2 Maximum Pressure 6 00 bar 999 99 bar ServiceTool 3 11 2 3 Pressure Unit bar preset ServiceTool 1 3 2 Setpoint Closed loop Control 4 00 bar 0 00 bar ServiceTool Display 3 8 2 1 A...

Page 19: ...2 2 Maximum Pressure 10 00 bar preset ServiceTool 3 11 2 3 Pressure Unit bar preset ServiceTool 1 3 2 Setpoint Closed loop Control 4 00 bar preset acc specified Q H ServiceTool Display 3 8 4 1 Functi...

Page 20: ...r ServiceTool 3 11 2 2 Maximum Pressure 6 00 bar 999 99 bar ServiceTool 3 11 2 3 Pressure Unit bar preset ServiceTool 1 3 2 Setpoint Closed loop Control 4 00 bar 0 00 bar ServiceTool Display 3 8 2 1 A...

Page 21: ...bar 1 00 bar ServiceTool 3 11 2 2 Maximum Pressure 6 00 bar 999 99 bar ServiceTool 3 11 2 3 Pressure Unit bar bar ServiceTool 3 8 1 1 Analog Input 1 Signal 4 0 10V 0 Off ServiceTool Display 3 8 1 2 A...

Page 22: ...lay 3 11 5 1 Minimum Level 0 00 m preset ServiceTool 3 11 5 2 Maximum Level 10 20 m 100 00 m ServiceTool 3 11 5 3 Level Unit m preset ServiceTool 1 3 2 Setpoint Closed loop Control 2 00 m 0 00 bar Ser...

Page 23: ...00 C 200 00 C ServiceTool 3 11 4 2 Maximum Temperature 150 00 C 350 00 C ServiceTool 3 11 4 3 Temperature Unit C preset ServiceTool 1 3 2 Setpoint Closed loop Control 50 00 C 0 00 bar ServiceTool Dis...

Page 24: ...m h ServiceTool 3 11 3 2 Maximum Flow Rate 200 00 l min 9999 99 m h ServiceTool 3 11 3 3 Flow Rate Unit l min m h ServiceTool 1 3 2 Setpoint Closed loop Control 100 00 l min 0 00 bar ServiceTool Displ...

Page 25: ...erviceTool Display 3 2 2 1 Minimum Motor Speed 500 1 min preset ServiceTool Display 3 2 2 2 Maximum Motor Speed 2950 1 min preset ServiceTool Display 1 3 3 Control Value Open loop Control 2000 1 min m...

Page 26: ...eset ServiceTool Display 3 7 2 Pumps running 1 preset ServiceTool Display 3 7 4 1 Automatic pump change 1 Operating hours preset ServiceTool Display 3 7 4 2 Time pump running 24 h preset ServiceTool D...

Page 27: ...Display 3 2 2 1 Minimum Motor Speed 500 1 min preset ServiceTool Display 3 2 2 2 Maximum Motor Speed 2950 1 min preset ServiceTool Display 3 8 1 1 Analog Input 1 Signal 4 0 10V 0 Off ServiceTool Displ...

Page 28: ...ay 3 8 1 3 Analog Input 1 Lower Limit 0 1 min ServiceTool Display 3 8 1 4 Analog Input 1 Upper Limit 2950 1 min ServiceTool Display 3 7 1 Role in multi pump operation 0 Master preset ServiceTool Displ...

Page 29: ...ol 3 11 2 2 Maximum Pressure 10 00 bar preset ServiceTool 3 11 2 3 Pressure Unit bar preset ServiceTool 1 3 2 Setpoint Closed loop Control 4 00 bar preset acc specified Q H ServiceTool Display 3 8 4 1...

Page 30: ...lay 1 Digital Input 1 is set as at the factory as system start If a digital input is set as system start the parameter 1 3 1 System start is auto matically without function see control point concept i...

Page 31: ...cc specified Q H preset ServiceTool Display 3 8 4 1 Function M12 Module Input A 1 PMtr Suction Dis charge Pressure Preset ServiceTool Display 3 13 5 PumpMeter Master Slave Master Preset for Etaline Z...

Page 32: ...ool Display 3 7 2 Pumps running 1 Preset ServiceTool Display 3 7 4 1 Automatic pump change 1 Operating hours Preset ServiceTool Display 3 7 4 2 Time pump running 24 Preset ServiceTool Display 3 8 6 1...

Page 33: ...st be converted to 2 10V voltage signal therefore the DIP switch of the analog input 2 of the Master must be set to ON 3 Each pump uses PumpMeter as an internal sensor 1 to 6bar which is not used for...

Page 34: ...log Input 2 Upper Limit 6 00 bar 3 8 4 1 Function M12 Module Input A 2 PMtr Internal Suction Discharge Pres sure4 1 PMtr Suction Discharge Pres sure 3 7 1 Role in Multiple Pump System 0 Master control...

Page 35: ...ime Prior to Pump Changeover 24 Preset 3 8 6 1 Digital Input 1 Function System Start1 Preset 1 Digital Input 1 is set as at the factory as system start If a digital input is set as system start the pa...

Page 36: ...e signal therefore the DIP switch of the analog input 2 of the Master must be set to ON 3 The set point is given by the display After 24 h the pumps switch automatically Assignment M12 plug pressure s...

Page 37: ...m 0 Master control Preset ServiceTool HMI 3 7 2 Maximum Number of Pumps Running 1 Preset ServiceTool HMI 3 7 4 1 Automatic Pump Changeover 1 Runtime Preset ServiceTool 3 7 4 2 Runtime Prior to Pump Ch...

Page 38: ...mpletely assembled pump motor drive 3 On all drives will be the 4 20mA signal converted to 2 10V signal if the DIP switch in the Master is set to ON 4 If there is a cross link cable for the redundant...

Page 39: ...on when ordering a completely assembled pump motor drive Nr Parameter Change value to Pre settings by fac tory 2 3 6 1 Type of Control 3 Differential Pressure preset see chapter 1 ServiceTool Display...

Page 40: ...namic Pressure Setpoint Compensation Method 2 Flow rate 0 OFF ServiceTool Display 3 9 3 2 Dyn Press Setpoint Comp Q Data Point 80 00 m h 0 00 bar ServiceTool 3 9 3 4 Setpoint Compensation 1 00 bar 0 0...

Page 41: ...l ServiceTool Display 3 11 2 1 Minimum Pressure 0 00 bar 1 00 bar ServiceTool 3 11 2 2 Maximum Pressure 6 00 bar 999 99 bar ServiceTool 3 11 2 3 Pressure Unit bar Preset ServiceTool 3 2 2 1 Minimum Mo...

Page 42: ...y 1 3 3 Control Value Open loop Control 2000 1 min 500 1 min ServiceTool Display 3 6 5 1 Fixed speed 1 2950 1 min 500 1 min ServiceTool 3 8 1 2 Analog Input 1 Function 3 Control Point Hand 0 No Functi...

Page 43: ...et ServiceTool 3 11 2 3 Pressure Unit bar Preset ServiceTool 1 3 2 Setpoint Closed loop Control 4 00 bar preset acc specified Q H ServiceTool Display 3 8 4 1 Function M12 Module Input A 1 PMtr Suction...

Page 44: ...of PumpMeter to the M12 Module color black female straight male angled 1 m 01533775 2 m 01533776 3 m 01533777 5 m 01533778 10 m 01670718 20 m 01670719 Self made bus cable for the connection of PumpMet...

Page 45: ...ailor made bus cable for double and multi pump operation color purple male angled male angled 1 m 01533747 2 m 01533748 3 m 01533749 5 m 01651182 10 m 01651183 20 m 01651184 Self made bus cable for th...

Page 46: ...edundant connection of PumpMeter color black female angled male angled 1 m 01533769 2 m 01533770 3 m 01533771 5 m 01533772 10 m 01533773 20 m 01533774 Self made bus cable for the connection for the re...

Page 47: ...made bus cable for fieldbus module Modbus Nr function length Mat Nr 51 PumpDrive 2 Drive 1 with Modbus Module connector B 52 PumpDrive 2 Drive 2 with Modbus Module connector A 63 CAN Bus cable cut to...

Page 48: ...uide_rev_1_4 docx Page 47 of 48 6 Project Description DI EN 24V GND DI3 DI2 DI1 24V DICOM AO GND AO AIN2 NO 24V GND COM 24V B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 GND GND AIN1 2...

Page 49: ...Drive 2 Eco Application Guide 4074 52 https shop ksb com document ES000911 4074 52_EN Pump Drive 2 Operating manual 4074 81 https shop ksb com document ES000911 4074 81_EN Pump Drive 2 Eco Operating m...

Page 50: ...4074 52 04 EN 26 04 2017 KSB Aktiengesellschaft 67225 Frankenthal Johann Klein Str 9 67227 Frankenthal Deutschland Tel 49 6233 86 0 Fax 49 6233 86 3401 www ksb de...

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