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CTC-1653/1654 

Installation Guide

Installation Guide

2/3-Pipe, 2-Temperature, Pneumatic Thermostats, w/ Indexing

CTC-1653/1654

Mounting

Mount the thermostats on an inside wall away from 

direct sunlight, heat sources, windows, air vents, and 

air circulation obstructions (curtains, furniture, etc.). 

Choose the location best suited for measuring the 

average room temperature. Units may be mounted 

horizontally or vertically to either a 2" x 4" electrical 

box or a hollow wall.

Electrical Box Mounting

1.  Attach the HMO-5024/5026/5030/5031 backplate 

to the box with the two 6-32 screws supplied.

2.  Level the box using the slot in the backplate.
3.  Fit the aluminum plate into the recess.
4.  Pass the 3/32" ID tubing through access hole.
5.  Make connections. 

See the Connections section.

6.  Mount the thermostat to backplate with two 6-20 

x 2" screws supplied with thermostat.

Hollow Wall Mounting

Thermostats may be directly mounted on walls up to 

5/8" with the HMO-5023 kit.
1.  Using the template, printed on the package, make 

a 2-11/16" x 1-1/2" cutout.

2.  Loosely mount the bracket to the thermostat with 

two 6-32 x 2" screws supplied.

3.  Make connections. 

See the Connections section.

4.  Insert the bracket diagonally through the wall.
5.  Center the thermostat and tighten screws.

Scale Plate

Adjustments must be made with the scale plate 

removed. Complete adjustments before installing the 

scale plate.
1.  Remove all gauge tap rubber cap(s).
2.  Slide plate under the setpoint indicator(s).
3  Insert retaining pins (two supplied), twisting to 

lock into place.

4

Replace gauge tap cap(s).

Setpoint Options

•  If setpoint indicators are not needed, simply snip 

off the indicator(s) with wire cutters.

•  Limit or lock the range of the setpoint(s) by 

installing setpoint stops (HFO-0027) in the slider 

track.

Cover Installation

1.  Check that the unit is mounted securely and all 

gauge tap cap(s) or accessories are installed.

2.  Place longer, tapered ends of push-button into the 

two holes in the thermostat.

3.  Align cover over push buttons, so that short ends 

protrude.

4.  Slide the cover over the base.
5.  Using a 1/16" hex wrench, turn both cover 

mounting screws on the thermostat base CCW 

(outward) until cover is secured.

NOTE:  If used, 

blank covers

 require the removal of 

the setpoint thumb adjusters. Insert a small 

screwdriver in the slot between the thumb 

adjuster and the cam and pry apart. Discard 

the adjuster.

Mounting 

1

Electrical Box Mounting  1
Hollow Wall Mounting  1
Scale Plate 

1

Setpoint Options 

1

Cover Installation  1

Connections 

2

Remote Indexing 2
Maintenance 

2

Adjustments and Calibration  3

Calibration 

3

Throttling Range 

3

Accessories 

3

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