KENT KGS818AH Instruction Manual Download

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INSTRUCTION MANUAL FOR

PRECISION SURFACE GRINDER

MODEL

：

KGS818AH/AHD

KGS1020AH/AHD

KENT INDUSTRIAL (U.S.A.) INC

Property

Kent

Industrial

USA

Please

Not

Reproduce

Summary of Contents for KGS818AH

Page 1: ...INSTRUCTION MANUALFOR PRECISION SURFACE GRINDER MODEL KGS818AH AHD KGS1020AH AHD KENT INDUSTRIAL U S A INC P r o p e r t y o f K e n t I n d u s t r i a l U S A P l e a s e D o N o t R e p r o d u c e ...

Page 2: ...rfaces and unnecessary obstacles 11 The operator must remain at least 600 mm away from the machine to prevent contact with the machine and injury A yellow line should be drawn to mark areas where personnel are restricted from entering 12 Operation and maintenance personnel must only work within the designated safe areas 13 When moving work pieces that exceed 30 kilograms use a hoist operated by li...

Page 3: ...heel and the turning direction of the wheel spindle After starting the wheel spindle motor let the grinding wheel spin freely for at least five minutes before beginning to grind the work piece 12 Make sure the surface of the electric magnet chuck is clean before mounting work pieces If there are marks on the surface regrind its surface 13 Use the proper clamps when mounting non magnetic material w...

Page 4: ...ich have complex shapes or unstable centers of gravity on the magnetic chuck for grinding 12 When grinding make sure the work piece is securely mounted and that no other object is place on the machine 13 During wet grinding the nozzles cannot be adjusted when the wheel spindle is rotating 14 When the work table is in motion or when the wheel spindle is rotating the work piece cannot be moved or ch...

Page 5: ...s 10 4 Cleaning Up the Machine 11 5 Mounting the Table 11 6 Leveling the Machine 12 7 Table size and movement scope 13 8 Lubrication 15 9 Hydraulic System 16 10 Limit Switch Position 18 11 Balancing the Grinding Wheel 19 E Putting The Machine Into Operation 21 1 Wiring of power source 21 2 Control Panel Description 23 3 Operation 25 a Before operation 25 b Operation 25 P r o p e r t y o f K e n t ...

Page 6: ... Choice of The Grinding Condition 33 M Use of the Optional Attachment 35 1 Parallel Dressing Attachment 35 2 Brief Introduction to Attachment 35 3 Sine Bar 37 4 Radius Forming Attachment 37 5 Coolant System 40 6 Common cases in Side Grinding 41 7 Right Angle Grinding 42 N Complete Knock Down Drawings Parts Lists 44 P r o p e r t y o f K e n t I n d u s t r i a l U S A P l e a s e D o N o t R e p r...

Page 7: ...520kg 1930kg B Unpacking 1 When unpacking the crate take apart the upper cover then follow the sequence of front and rear board left and right 2 Do not use a hammer to break down the crate Please use a nail puller or pry bar instead 3 To avoid damaging the machine or paint be more careful when removing the wooden covers 4 Loosen the fixing screws before lifting the machine then remove the skid boa...

Page 8: ...hines without any thought of the consequences of such planning In such cases it is impossible to achieve good surface finishes as the vibrations from the milling machine or jerks from the reversal of the shaper stroke etc are transmitted to the grinding machine Chatter marks can be found on the ground surface which are due to these extraneous influences A non solid floor is unsuitable for supporti...

Page 9: ...5KW 550W 60W KGS1020AH AHD 2 2KW 90W 1 5KW 550W 60W 2 Foundation Use the leveling pads and screws Lower the machine slowly into position Insert the leveling pad into the hole of the machine base Adjust the leveling screws 1112 and make the machine leveled KGS1020AHD 1112 GB6170 86 M20 GB97 1 86 20 KGS1020AHD 1015 P r o p e r t y o f K e n t I n d u s t r i a l U S A P l e a s e D o N o t R e p r o...

Page 10: ... Hand Wheel Longitudinal Auto Downfeed Gear Box Column Hand Wheel Vertical Electric Control Box Wheel Guard Grinding Wheel Dog Left Table Lifting Stud Bed Dog Right Saddle Electric Cabinet P r o p e r t y o f K e n t I n d u s t r i a l U S A P l e a s e D o N o t R e p r o d u c e ...

Page 11: ...eway 1 5 Mounting the Table a Mounting the table 1 Put the steel ball and its retainers in the middle of slide ways 2 Place the table on the steel ball retainers 3 Install the hydraulic cylinder under the table as shown on the sketch below Note Do not damage guideway steel ball or retainer Nuts Table Hydraulic Cylinder Rubber Saddle Cylinder Rod 1 P r o p e r t y o f K e n t I n d u s t r i a l U ...

Page 12: ...n the longitudinal and latitudinal direction Fig B LEVEL LEVEL A B c Use cross feed hand wheel to position the table at at front end position Level the machine by a Spirit Level in longitudinal and latitudinal direction Fig C d Use cross feed hand wheel to position the table at thr rear end position Level the machine in the longitudinal and latitudinal direction Fig D LEVEL C LEVEL D P r o p e r t...

Page 13: ...Table traverse Longitudinal traverse 510mm Cross traverse 250mm Distance from spindle axis to table surface 70 530mm Spindle vertical traverse 460mm Wheel size 200mm 25mm 32mm Spindle motor 2850r min 50HZ Overall dimension L W H 1570mm 1990mm 2120mm P r o p e r t y o f K e n t I n d u s t r i a l U S A P l e a s e D o N o t R e p r o d u c e ...

Page 14: ...Longitudinal traverse 575mm Cross traverse 280mm Distance from spindle axis to table surface 70 535mm Spindle vertical traverse 460mm Wheel size 200mm 25mm 32mm Spindle motor 2850r min 50HZ Overall dimension L W H 1680mm 2030mm 2110mm P r o p e r t y o f K e n t I n d u s t r i a l U S A P l e a s e D o N o t R e p r o d u c e ...

Page 15: ...nd efficiency of the machine are ensured only by the correct choice of lubricant for the individual lubricating points 1 Lubrication pump Auto lubrication pump will work automatically and 2 5cc lube oil adjustable every 15 minutes 2 Type of lubricant BP ESSO MOBIL or SHEEL 3 Lubricant tank 1 8 liters 4 Lubricating points V base 2 Cross feed lead screw 1 Vertical lead screw gear P r o p e r t y o f...

Page 16: ...lve 3 Downfeed Cylinder 4 Downfeed Solenoid Valve 5 Clutch Engage Cylinder 6 Clutch Engage Solenoid Valve 7 Pressure Gauge 8 Check Valve 9 Hydraulic Pump 10 Hydraulic Motor 11 Hydraulic Tank 12 Sequence Valve P r o p e r t y o f K e n t I n d u s t r i a l U S A P l e a s e D o N o t R e p r o d u c e ...

Page 17: ... 7 E 50 C 3 93 E 50 C 4 0 50 C 33cst 50 C 35cst 50 C 28 9cst 50 C 29cst 50 C Fill up the oil tank before starting the hydraulic motor Please ensure that there are no people or objects within the range of the table movement before starting the longitudinal travel Maximum hydraulic pressure 22 kgs cm Filter must be cleaned when changing oil If broken the filter must be replaced P r o p e r t y o f K...

Page 18: ...oned cord no please refer to Circuit Diagram 10 Limit Switch Position Description 1 Rear limit SQ3 2 Front limit SQ2 3 Rear reversal limit SQ1 4 Front reversal limit SQ4 5 Auto down feed switch SQ5 6 Auto cross feed switch SQ6 For above mentioned cord no please refer to Circuit Diagram 1 2 3 4 P r o p e r t y o f K e n t I n d u s t r i a l U S A P l e a s e D o N o t R e p r o d u c e ...

Page 19: ...se must be leveled Fig 1 Allow the wheel to oscillate to find the center of gravity which is then marked S with chalk Fig 3 Apply the first balancing weight G opposite to this point S and screw it in It cannot be moved again Fig 4 Place two correction weight K anywhere around the periphery but at equal distance a from weight G Fig 5 Turn the wheel 90 at a time and see if it is balanced If it is no...

Page 20: ...d and if necessary rebalanced Grinding wheel absorbs humidity and coolant it is therefore advisable not to short the coolant supply when the wheel is stationary otherwise the wheel will absorb liquid on one side only and will then be out of balance If the wheel is allowed to stand for any length of time coolant will collect at the lowest point Idling is essential to throw off coolant by centrifuga...

Page 21: ...ource before you power ON the machine Box B Box A Box C Box A Electric cabinet Box B Three phase transformer for 1 Cross motor 2 Solenoid valve 3 Electromagnetic chuck 4 Auto lubrication pump Box C Control panel and control circuit Attention Following motors must be wired in accordance with power source voltage 1 Spindle motor 2 Hydraulic motor 3 Coolant or dust collector motor Optional accessory ...

Page 22: ...Power Source 220V to 240V power source Box A U6 V6 W6 U V W Box B 460 460 460 230 230 230 210 210 210 Power Source 440V to 460V power source Box A U6 V6 W6 U V W Box B 460 460 460 230 230 230 210 210 210 Power Source P r o p e r t y o f K e n t I n d u s t r i a l U S A P l e a s e D o N o t R e p r o d u c e ...

Page 23: ...om operator ON SB15 Crossfeed approach to operator ON SB17 Auto doenfeed ON SA1 Selector switch of auto man crossfeed SA2 Selector switch of surface plunge grinding SA3 Selector switch of Electro magnetic chuck RP Variable resistant for crossfeed incremental control XS4 Socket for lighting circuit XS1 Socket for hydraulic pump power source XS2 Socket for coolant pump power source XS3 Socket for au...

Page 24: ... Emergency pushbutton SB13 Crossfeed away from operator ON SB15 Crossfeed approach to operator ON SB17 Auto doenfeed ON SB18 Table move to left SB19 Table move to right SA1 Selector switch of auto man crossfeed SA2 Selector switch of surface plunge grinding SA3 Selector switch of Electro magnetic chuck RP Variable resistant for crossfeed incremental control P r o p e r t y o f K e n t I n d u s t ...

Page 25: ...the trip dog of the table The longitudinal trip dog is located on the front side of table The distance can be adjusted by loosening the screw sliding the trip dog and fastening the screw again 9 Caution Please check that your power source can meet the required capacity of the machine b Operation 1 Power ON OFF 1 Press QF power switch 2 Press SB1 the electric control box is ready 3 Press SB8 to cut...

Page 26: ...o used as a safety device in case of an accident when cross feed mechanism fails 4 Automatic downfeed control 1 Turn selector switch SA2 on plunge grinding position press push button SB17 then grinding wheel will auto down feed when table longitudinal traverse at left end turn selector switch SA2 on surface grinding position press push button SB17 then grinding wheel will auto down feed when table...

Page 27: ...4 Graduation Dial After work 0 5 10 0 02 0 01 0 0 09 0 08 0 080 09 0 0 01 0 02 4 Press SB2 spindle stops running Press SB4 table longitudinal travel will stop Caution Don t push the auto down feed button while the table is traveling close to the right end or when the left stop dog is approaching the direction control arm The Cylinder might be hit at its left end especially when the longitudinal tr...

Page 28: ... clogged G Wheel Inspection It is absolutely essential to fully comply with the following safety rules These are intended to protect the operator against danger Wheel inspection and fitting Prior to fitting any grinding wheel it should always be tested Sounding the wheel is a generally accepted test method The wheel should be suspended from a mandrel secured to its bore and should then be lightly ...

Page 29: ...el This makes the wheel bite well and the stock removal is good If the component is to be finish ground to size with the same grinding wheel the wheel must be dressed again this time slowly in two or three passes with the diamond fed in only about 0 01mm Frequent light dressing is better for life of the grinding wheel and the diamond than a heavy cut When dressing the diamond should always be cool...

Page 30: ... After a certain time the diamond must be changed in its holder It must be reset to ensure economical operation This resetting should be under taken in time before any of the holder itself has been ground off Firstly there is the risk of breaking the diamond off and losing it Secondly there is risking it being too small to be reset This is really false economy 1 2 3 1 The new diamond 2 The diamond...

Page 31: ...8V WA Kind of abrasive 46 Grain size K Grade 8 Structure V Bond type a Kinds of abrasive A For common steel grinding WA For higher hardness material grinding such as heat treated steel alloy steel etc H Suitable for higher hardness material particularly high speed steel C For cast iron and non ferrous grinding GC For super hard grinding such as tungsten carbide steel b Grain size Coarse 10 12 14 1...

Page 32: ...ose 0 1 2 3 4 5 Medium 6 7 8 9 Loose 10 11 12 Grade Grinding condition Loose Close Surface roughness coarse fine Surface contacted wide narrow Workpiece hardness soft hard e Bond V vitrified S silicate B Besinoid R Rubber E shellac Grade Grinding condition Soft Hard Workpiece hardness hard soft Surface contacted wide narrow Movement of work slow quick Wheel speed quick slow P r o p e r t y o f K e...

Page 33: ...e Grinding Condition 1 Down feed of grinding wheel Work material Finish Down feed Cross feed Cast iron Soft steel Hardened steel Stainless Heat Resistant steel Tool steel Fine 0 0002 0 0004 0 005 0 01mm 0 0002 0 0006 0 005 0 015mm under 1 4 of wheel thick ness Rough 0 0006 0 0012 0 015 0 03mm 0 0008 0 0012 0 02 0 03mm 0 0008 0 0012 0 02 0 03mm under 1 2 of wheel thick ness Down feed Great Small Gr...

Page 34: ...able traverse Workpiece material Soft steel Heat treated steel Tool steel Cast iron Speed m min 6 15 20 25 6 25 16 20 4 Rauge of spindle speed 1200 1800m min Spindle speed Condition Quick Slow Grinding resistance small big Heat produced much less Surface finish fine rough Wheel worn out small great Safety bad good Material Rauge speed Steel 20 30m s Cast iron 18 20m s Tungsten carbide 8 18m s Zinc...

Page 35: ...is mounted on a magnetic chuck is better than that on the spindle carrier the former is more stable than latter as the latter condition will cause slight undulation in the surface of the wheel 2 Brief Introduction to Attachment a Let the attachment be attracted to the magnetic chuck keeping a 90 right angle between the attachment and the wheel The magnetic chuck should be kept leveled b The value ...

Page 36: ...0 39 0 6293 31 465 6 0 1045 5 225 23 0 3907 19 535 40 0 6428 32 140 7 0 1219 6 095 24 0 4067 20 335 41 0 6561 32 805 8 0 1392 6 960 25 0 4226 21 130 42 0 6691 33 455 9 0 1564 7 820 26 0 4384 21 920 43 0 6820 34 100 10 0 1736 8 680 27 0 4540 22 700 44 0 6947 34 735 11 0 1908 9 540 28 0 4695 23 475 45 0 7071 35 355 12 0 2079 10 395 29 0 4848 24 240 13 0 2250 11 250 30 0 5000 25 000 14 0 2419 12 095 ...

Page 37: ...of the machine d Press the dial gauge against the surface of the Sine Bar and meanwhile turn the cross feed hand wheel so that the saddle moves back and forth for the checking of the accuracy of the magnetic chuck 4 1 2 3 7 100mm 6 5 1 Mandrel 5 Inclincalb Magnetic Chuck 2 Sine Bar 6 Mandrel of the Magnetic Chuck 3 Block gauge 7 Stop block 4 Application of the trigonometry 4 Radius Forming Attachm...

Page 38: ...the diamond tool and the swing rod center so that the R shaping results c To determine the concave and convex R 1 If the tool is parallel to the center line it equals OR 2 To determine the convex R Put the swing rod on a place disk Put a block gauge of proper thickness under the diamond tool Then R X A 3 To determine the small concave R A X d To determine the big concave R R B X Workpiece Same thi...

Page 39: ...e width of the wheel so that the wheel cuts into 0 02mm of the diamond tool Now turn the cross feed hand wheel to dress the grinding wheel and turn the calibration reading on the down feed back to zero 3 Turn the diamond tool over an angle 90 and elevate it into a proper position greater than the R size in question 4 Elevate the grinding wheel so that it goes away from the diamond tool and the whe...

Page 40: ...g into the socket at the rear side of electric control box Press the push button switch to start the coolant pump The pump should rotate in clockwise direction if not interchange any two cords of three cord electrical cable Adjust coolant flow by turning the ball valve to suitable rate Cooling water is collected from table and returns to coolant tank through return hose then filtered in the coolan...

Page 41: ...ve the wheel and the work have two sections of contact and the surface of grinding is bad The surface has to be corrected into the shape shown in 1 The wheel did not cut to Relief Angle thus it contacts the whole face of the work causing the surface of processing to be rough and rugged Also the greater face of contact will cause burns and cracks P r o p e r t y o f K e n t I n d u s t r i a l U S ...

Page 42: ...does not constitute a right angle with the work table surface the machined surface will turn out to be as shown 7 Right Angle Grinding a Tools Angle gauge Block Clamp Clamp Inclinable Magnetic Chuck Block gauge Clamp b Use of the jigs and tools take the grinding of the block of six faces A B C D E F For example 1 Under 200mm Grinding of the first basic face or the surface grinding of A and B C E F...

Page 43: ...F c Precaution The grinding of the right angle depends on the patience and clever mindedness of the operator for its precision For instance whether the burrs after grinding is done well whether the tools are kept clean whether the work table are kept clean the accuracy of the angle gauge etc all will have a direct influence on the precision of the product P r o p e r t y o f K e n t I n d u s t r ...

Page 44: ... Saddle Table Ass y 45 Column Ass y 47 Auto Downfeed Ass y 49 Manual Downfeed Ass y 54 Spindle Ass y 57 Auto Crossfeed Ass y 59 Crossfeed Control Limit Switch 62 Cylinder Ass y 64 Valve Ass y 66 Hydraulic Tank Ass y 68 Coolant System 74 Qualifide Certification 76 Packing List 80 P r o p e r t y o f K e n t I n d u s t r i a l U S A P l e a s e D o N o t R e p r o d u c e ...

Page 45: ...4 3 12 6 7 9 7 8 10 9 8 10 1 2 11 5 13 4 3 12 6 7 9 7 8 10 9 8 10 1 2 11 5 13 45 P r o p e r t y o f K e n t I n d u s t r i a l U S A P l e a s e D o N o t R e p r o d u c e ...

Page 46: ...GS1020AHD 5110B Splash Guard 1 5 KGS1020AHD 2303 Rubber Plate 1 6 KGS1020AHD 1108 Lifting Bolt 2 7 KGS1020AHD 1015 Levelling Pad 5 8 GB97 1 85 20 Washer 5 9 KGS1020AHD 1112 Levelling Screw 5 10 GB6170 86 M20 Hexagnol Nut 5 11 KGS1020AHD 2202 Indicating Plate 1 12 KGS1020AHD 1110 KGS1020AHD 1110 Lifting Bolt 2 13 KGS618 5104A 5105A KGS1020AHD 5108B Splash Guard 2 P r o p e r t y o f K e n t I n d u...

Page 47: ...6 15 15 14 17 5 4 23 11 12 12 13 20 18 21 7 17 19 22 1 3 2 10 9 7 6 20 9 8 16 15 15 14 17 5 4 23 11 12 12 13 20 18 21 7 17 19 22 47 P r o p e r t y o f K e n t I n d u s t r i a l U S A P l e a s e D o N o t R e p r o d u c e ...

Page 48: ...t Protection Fold Fabric 2 10 KGS618 3109 KGS1020AHD 3109 Upper Hold Plate 1 11 KGS618 3101 KGS1020AHD 3101 Shield Dust 1 12 KGS618 3102 KGS1020AHD 3102 Shield Dust 2 13 KGS618 3103 KGS1020AHD 3103 Shield Dust 1 14 KGS618 3104 KGS1020AHD 3106 Shield Dust 1 15 KGS618 3105 KGS1020AHD 3105 Shield Dust 2 16 KGS618 3106 KGS1020AHD 3104 Shield Dust 1 17 GB70 85 M6 20 Socket Head Cap Screw 12 18 GB5782 8...

Page 49: ...8 70 57 46 49 28 50 35 37 51 72 28 52 53 48 78 77 80 6 2 17 3 4 5 4 33 1 25 26 24 44 41 40 43 42 45 22 23 78 60 57 59 69 67 68 64 66 62 61 65 19 16 18 20 73 74 75 55 76 21 7 11 8 10 9 12 55 15 14 13 77 45 23 40 44 42 41 26 24 22 25 27 71 30 79 29 31 36 32 48 47 34 63 39 28 50 56 58 48 47 54 47 38 70 57 46 49 28 50 35 37 51 72 28 52 53 48 78 77 80 49 P r o p e r t y o f K e n t I n d u s t r i a l ...

Page 50: ... GB70 85 M5 10 Socket Head Cap Screw 4 11 6006 2Z Bearing 1 12 KGS1020AHD 1018 Holder 1 13 KGS1020AHD 1134 Holder 1 14 GB70 85 M6 45 Socket Head Cap Screw 1 15 6204 2Z Bearing 1 16 KGS1020AHD 1129 Nut 1 17 GB1096 89 6 50 Key 1 18 KGS1020AHD 1130 Ring 1 19 KGS1020AHD 1133 Graduation Dial 1 20 KGS1020AHD 1132 Graduation Dial 1 21 KGS1020AHD 1131 Screw 1 22 KGS1020AHD 1159 Flange 2 23 KGS1020AHD 1155...

Page 51: ... Spacer 1 36 GB1096 89 5 15 Key 1 37 KGS1020AHD 1125 Ratcher Gear 1 38 KGS1020AHD 1128 Bracket 1 39 KGS1020AHD 1126 Spacer 1 40 KGS1020AHD 1154 Piston 2 41 ZBJ22002 88 2 8 14 7 O ring 2 42 KGS1020AHD 1156 Guiding Sheath 2 43 KGS1020AHD 1157 Spring 2 44 KGS1020AHD 1303 Collar 2 45 KGS1020AHD 1206 Extremity Flange 2 46 KGS1020AHD 1153 Pawl Shaft 1 47 GB93 87 M8 Spring Washer 2 48 GB6170 85 M8 Hexago...

Page 52: ...1020AHD 1145 Spring 1 62 φ4 Steel Ball 1 63 KGS1020AHD 1140 Bevel Gear Half 1 64 KGS1020AHD 1142 Pin 1 65 GB879 5 28 Spring Pin 1 66 KGS1020AHD 1141 Bevel Gear 1 67 GB879 4 10 Pin 1 68 GB879 4 6 Pin 1 69 GB78 85 M6 8 Set Screw 1 70 GB70 85 M6 40 Socket Head Cap Screw 2 71 GB70 85 M6 35 Socket Head Cap Screw 2 72 KGS1020AHD 1139 Spring 1 73 JB T7273 5 94 Hand Wheel 1 74 GB4141 29 84B M12 50 Hand Wh...

Page 53: ...D Parts Name Q ty 77 KGS1020AHD 1017 Cover 2 78 GB70 85 M6 20 Socket Head Cap Screw 8 79 6201 2Z Bearing 1 80 GB70 85 M5 20 Socket Head Cap Screw 1 P r o p e r t y o f K e n t I n d u s t r i a l U S A P l e a s e D o N o t R e p r o d u c e ...

Page 54: ...8 19 20 35 21 22 24 25 23 27 29 28 32 33 15 17 26 36 13 4 3 2 34 1 6 7 8 30 31 5 11 10 9 12 16 14 18 19 20 35 21 22 24 25 23 27 29 28 32 33 15 17 26 36 54 P r o p e r t y o f K e n t I n d u s t r i a l U S A P l e a s e D o N o t R e p r o d u c e ...

Page 55: ...Z Bearing 1 11 KGS618 1111 KGS1020AHD 1106 Gear 1 12 KGS1020AHD 1107 1 Cover 1 13 KGS1020AHD 1014 Prop Stand 1 14 25 GB94 1 Split Baffle Ring 1 15 KGS618 1110 KGS1020M 1116 Shaft 1 16 KGS618 1105 KGS1020AHD 1103 Ring 2 17 KGS618 1104 KGS1020AHD 1104 Spring 1 18 D1205 6005 2Z Bearing 1 19 KGS618 1013 KGS1020M 1013 Bearing Housing 1 20 KGS618 1106B KGS1020M 1102 Graduation Dial II 1 21 M25 GB812 KGS...

Page 56: ...el 1 28 M10 80 JB T7270 6 Grip 1 29 M12 50 GB4141 29 Hand Wheel Nut 1 30 40 GB58 Ratchet Washer 1 31 M40 1 5 GB812 Hexagonal Nut 1 32 5 30 GB879 5 24 GB879 Pin 1 33 4 36 GB879 Pin 2 34 4 32 GB879 Pin 1 35 D1205 6204 2Z Bearing 1 36 6204 2Z Bearing 1 P r o p e r t y o f K e n t I n d u s t r i a l U S A P l e a s e D o N o t R e p r o d u c e ...

Page 57: ...1 2 4 2 6 7 8 10 9 8 13 5 8 9 10 8 11 15 14 12 1 2 4 2 6 7 8 10 9 8 13 5 8 9 10 8 11 15 14 12 57 P r o p e r t y o f K e n t I n d u s t r i a l U S A P l e a s e D o N o t R e p r o d u c e ...

Page 58: ... Shaft 1 6 KGS1020AHD 4115 Spindle Cover 1 7 KGS1020AHD 4114 Spindle Cover 1 8 7206 CTYSUL P4 Angular Contact Bearing 4 9 KGS1020AHD 4109 Spacer 2 10 KGS1020AHD 4110 Spacer 2 11 KGS1020AHD 4103A Spindle Nut 1 12 KGS1020AHD 4102B Spindle Cover 1 13 KGS618 4103 KGS1020AHD 4112A Spindle Housing 1 14 KGS1020AHD 4101B Spindle Cover 1 15 KGS1020AHD 4013A Installation Link 1 P r o p e r t y o f K e n t I...

Page 59: ...21 22 24 21 23 5 12 7 14 13 9 8 11 15 16 17 28 18 19 25 6 10 1 26 29 30 4 3 2 20 27 21 22 24 21 23 5 12 7 14 13 9 8 11 15 16 17 28 18 19 59 P r o p e r t y o f K e n t I n d u s t r i a l U S A P l e a s e D o N o t R e p r o d u c e ...

Page 60: ...8 φ20 Ratchet Washer 1 10 KGS1020AHD 2113 Bearing Retainer 1 11 KGS1020AHD 2114 Bush 1 12 KGS1020AHD 2112 Bearing Holder 1 13 GB70 85 M6 16 Socket Head Screw 3 14 GB70 85 M6 30 Socket Head Screw 3 15 KGS1020AHD 2107 Graduation Dial 1 16 KGS1020AHD 2201 Pin 1 17 GB835 88 M6 25 Adjusting Screw 1 18 GB97 2 12 Washer 1 19 GB804 M12 Nut 1 20 JW5626 60W Crossfeed Motor 1 21 GB894 1 86 18 Snap Ring 2 22 ...

Page 61: ...HD 1012 Crossfeed Nut Base 1 26 GB70 85 M10 55 Socket Head Screw 4 27 GB70 85 M8 15 Socket Head Screw 4 28 JB T7273 5 φ200 Hand Wheel 1 29 KGS1020AHD 1207 Leadscrew BacklashAdjust 1 30 GB70 85 M8 20 Socket Head Screw 4 P r o p e r t y o f K e n t I n d u s t r i a l U S A P l e a s e D o N o t R e p r o d u c e ...

Page 62: ...1 9 2 8 4 3 5 3 8 1 9 2 8 4 3 5 3 8 62 P r o p e r t y o f K e n t I n d u s t r i a l U S A P l e a s e D o N o t R e p r o d u c e ...

Page 63: ...g 1 2 GB70 85 M5 25 Socket Head Screw 2 3 KGS1020AHD 2123 Mounting Bracket 2 4 KGS1020AHD 2124 Pad Rod 1 5 KGS1020AHD 2125 Dog 2 6 GB70 85 M6 50 Socket Head Screw 4 7 GB70 85 M6 8 Socket Head Screw 4 8 ZE NA2 2 Limit Switch 4 9 KGS1020AHD 2126 Dog 1 P r o p e r t y o f K e n t I n d u s t r i a l U S A P l e a s e D o N o t R e p r o d u c e ...

Page 64: ...14 13 12 10 11 8 9 16 17 7 6 5 18 18 4 9 10 15 1 2 3 2 15 14 13 12 10 11 8 9 16 17 7 6 5 18 18 4 9 10 15 1 2 3 64 P r o p e r t y o f K e n t I n d u s t r i a l U S A P l e a s e D o N o t R e p r o d u c e ...

Page 65: ...ng Ring 1 7 KGS818AHD 7102 KGS1020AHD 7113 Cylinder 1 8 KGS1020AHD 7114 Tight Ring 2 9 KGS1020AHD 7112 Cylinder Clamper 2 10 KGS818AHD 7011 KGS1020AHD 7011 End Cover 2 11 3 1 φ30 O Ring 2 12 USH 20CU0212K0 Dust Seal 2 13 KGS1020AHD 7201 Sustaining Sheath 2 14 LSH 20 CL0017C0 Dust Seal 2 15 KGS1020AHD 7116 Cylinder Bracket 2 16 GB97 2 φ8 Washer 8 17 GB70 M8 55 Socket Head Screw 8 18 USH 22 4CU0260K...

Page 66: ...10 8 9 6 11 12 5 4 6 7 6 1 2 13 3 10 8 9 6 11 12 5 4 6 7 6 1 2 13 3 66 P r o p e r t y o f K e n t I n d u s t r i a l U S A P l e a s e D o N o t R e p r o d u c e ...

Page 67: ...D 2110A Flow Control Knob 1 5 KGS1020AHD 2111 Flow Control Lever 1 6 M8 30 Socket Head Cap Screw 1 7 KGS1020AHD 2015 Direction Control Arm 1 8 KGS1020AHD 2018 Dog 1 9 KGS1020AHD 2108 Nut 2 10 KGS1020AHD 2017 Dog 1 11 KGS1020AHD 2109 Small Shaft 2 12 627 2Z Bearing 4 13 ZE NA 2 Limit Switch 2 P r o p e r t y o f K e n t I n d u s t r i a l U S A P l e a s e D o N o t R e p r o d u c e ...

Page 68: ...5 21 20 27 12 22 31 8 33 13 9 37 36 1 39 40 41 42 30 2 23 29 7 6 5 10 34 24 4 3 11 26 28 25 32 14 15 38 35 16 18 17 19 25 21 20 27 12 22 31 8 33 13 9 37 36 1 39 40 41 42 30 68 P r o p e r t y o f K e n t I n d u s t r i a l U S A P l e a s e D o N o t R e p r o d u c e ...

Page 69: ...r 1 9 3 4H 3 4PT Connector 1 10 MF 08 Oil Filter 1 11 HS 1163 Oil Filter 1 12 2HP 4P 3 J V Hydraulic Motor 1 13 VCM SF 30B 20 Pump 1 14 KGS1020AHD 7104 KGS1020AH 7104 Valve Body 1 15 WE42 G02 B9A A220 Solenoid Valve 1 16 KGS1020AHD 7106 Adjust Screw 2 17 φ11 8 φ2 5 O Ring 2 18 φ6 φ2 O Ring 2 19 KGS1020AHD 7105 Adjust Nut 2 20 3 1 2PT Joint Pipeline 1 21 GCT 02 Switch of Pressure Gauge 1 22 W2 70 P...

Page 70: ...GB97 2 φ8 Washer 4 32 3 8H 3 8PT Connector 4 33 GB70 85 Socket Head Screw 4 34 φ10 Copper Pipe 1 35 1 2H L 440mm Nylon Tube 1 36 KGS1020AHD 7304 Rubber Gasket 2 37 KGS1020AHD 7305 Rubber Gasket 2 38 WE42 G02 B2 A220 Solenoid Valve 1 39 GB70 85 M6 70 Socket Head Screw 2 40 KGS1020AHD 7103 Oil Return Pipe 1 41 KGS1020AHD 7303 Rubber Gasket 1 42 R1 2 14 Rc1 4 19 90 Connector 1 P r o p e r t y o f K e...

Page 71: ...35 1 37 40 41 43 47 43 42 45 14 44 15 18 29 46 38 39 2 22 28 7 6 5 10 33 23 4 3 11 25 27 24 31 34 24 20 19 26 12 21 30 8 32 13 9 16 17 36 35 1 37 40 41 43 47 43 42 45 14 44 15 18 29 46 38 39 71 P r o p e r t y o f K e n t I n d u s t r i a l U S A P l e a s e D o N o t R e p r o d u c e ...

Page 72: ...onnector 1 9 3 4H 3 4PT Connector 1 10 MF 08 Oil Filter 1 11 HS 1163 Oil Filter 1 12 2HP 4P 3 J V Hydraulic Motor 1 13 VCM SF 30B 20 Pump 1 14 KGS818AHD 7104 KGS818AH 7105 Valve Body 1 15 KGS1020AHD 7106 Adjust Screw 2 16 φ11 8 φ2 5 O Ring 2 17 φ6 φ2 O Ring 2 18 KGS1020AHD 7105 Adjust Nut 2 19 3 1 2PT Joint Pipeline 1 20 GCT 02 Switch of Pressure Gauge 1 21 W2 70 Pressure Gauge 1 22 LS 3 Oil Gauge...

Page 73: ...0mm Nylon Tube 1 35 KGS1020AHD 7304 Rubber Gasket 2 36 KGS1020AHD 7305 Rubber Gasket 2 37 GB70 85 M6 50 Socket Head Screw 6 38 WE42 G02 B9A DC24 Solenoid Valve 1 39 WE42 G02 B2 DC24 Solenoid Valve 1 40 KGS1020AHD 7103 Oil Return Pipe 1 41 KGS1020AHD 7303 Rubber Gasket 1 42 WE43 G02 C4 DC24 Solenoid Valve 1 43 SOL 04 Direction Control Valve 1 44 GB6176 M8 1 Nut 2 45 3 8PT 3 8PT 90 90 Connector 2 46...

Page 74: ...8 11 10 12 7 1 2 3 4 5 9 14 13 6 8 11 10 12 7 1 2 3 4 5 9 14 13 6 74 P r o p e r t y o f K e n t I n d u s t r i a l U S A P l e a s e D o N o t R e p r o d u c e ...

Page 75: ...AHD 5101 4 Shaft 4 5 GB91 86 Pin 4 6 KGS618 5101 1 KGS1020AHD 5101 2 Handle 2 7 KGS618 5102 KGS1020AHD 5102A Coolant Tank Cover 1 8 AB 25TH90W Coolant Pump 1 9 GB6170 M6 25 Socket Head Screw 4 10 GB93 86 φ6 Washer 4 11 GB70 85 M6 14 Socket Head Screw 4 12 G72 1 G1 2 Connector 1 13 GB70 85 M8 14 Socket Head Screw 4 14 GB93 86 φ8 Washer 4 P r o p e r t y o f K e n t I n d u s t r i a l U S A P l e a...

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KENT KGS818AH, Instruction Manual

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