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Summary of Contents for THE ECONOMIZER 153.333850

Page 1: ...AR O OPERAR ESTE CALENTADOR DE AGUA si no entiende la informacion en las etiquetas o en el manual instructivo No hacer caso de esta advertencia podria resultar en la MUERTE O GRAVES LESIONES CORPORALES For Your Safety AN ODORANT IS ADDED TO THE GAS USED BY THIS WATER HEATER WARNING if the information in these instructions is not followed exactly a fire or explosion may result causing property dama...

Page 2: ... a potentially hazardous situation which if not avoided could result in property damage All safety messages will generally tell you about the type of hazard what can happen if you do not follow the safety message and how to avoid the risk of injury The California Safe Drinking Water and Toxic Enforcement Act requires the Governor of California to publish a list of substances known to the State of ...

Page 3: ...ural gas Do not expose water heater control to excessive gas pressure Use only gas shown on rating plate Follow conversion instructions listed in manual when converting to opposite gas Maintain required clearances to combustibles Keep ignition sources away from faucets after extended period of non use Read instruction manual before installing using or servicing water heater Breathing Hazard Carbon...

Page 4: ...ping I2 13 Water Piping Pressure Test 13 Temperature Pressure Relief Valve I3 14 Filling the Water Heater 14 15 Venting 15 16 Gas Piping I6 17 Sediment Traps 17 Fuel Conversion Instructions from Natural Gas toPropane LR Gas I7 19 OPERATING INSTRUCTIONS 20 INSTALLATION CHECKLIST 21 TEMPERATURE REGULATION SERVICE AND ADJUSTMENT 23 Venting System Inspection 23 Burner Inspection 23 Burner Cleaning 23 ...

Page 5: ...ust conform with these instructions and the local code authority having jurisdiction In the absence of local codes installations shall comply with the National Fuel Gas Code ANSI Z223 1 NFPA54 current edition This publication is available from the Canadian StandardsAssociation 8501 East Pleasant Valley Rd Cleveland Ohio 44131 or The National Fire Protection Association 1 Batterymarch Park Quincy M...

Page 6: ...G A DIAMETER 22 559 mm OR LESS AND AVAILABLE IN 28 711 ram DIAMETER FOR WATER HEATERS HAVING A DIAMETER 28 680 ram OR LESS Basic Tools You may or may not need all these tools depending on your type of installation These tools can be purchased at your local Sears Store Pipe Wrenches 2 14 356 mm Screwdriver Tin Snips 6 1 82 m Tape or Folding Ruler Garden Hose Drill Pipe Dope or Teflon Tape DRILL SLO...

Page 7: ...ntake Screen I Ground Joint Union R Rating Plate INSTALL iNACCORDANCE WiTH LOCAL CODES DRiP LEG AS REQUIRED BY LOCAL CODES VENT TERMINATION _ F OF ROOF JACK B F C D X ALL PiPiNG MATERIALS TO BE SUPPLIED BY CUSTOMERS W Q jR VACUUM RELIEF VALVE iNSTALL PER LOCAL CODES T THERMOSTAT GAS CONTROL KNOB WATER TEMPERATURE ADJUSTMENT DIAL OFF PILOT ON POSITION POSiTiON POSITION TOP v Ew I Y_ THERMOSTAT SHIE...

Page 8: ...ther attached devices are removed Dispose of the draft hood The new water heater has a draft hood which must be used for proper operation If you have copper piping to the water heater the two copper water pipes can be cut with a hacksaw approximately four inches away from where they connect to the water heater see Figure 6 This will avoid cutting off pipes too short Additional cuts can be made lat...

Page 9: ...re bathing or showering Temperature limiting valves are available Read instruction manual for safe temperature setting HOTTER WATER CAN SCALD Water heaters are intended to produce hot water Water heated to a temperature which will satisfy space heating clothes washing dish washing and other sanitizing needs can scald and permanently injure you upon contact Some people are more likely to be permane...

Page 10: ...es 51 mm greater that the water heater dimensions and must be piped to an adequate drain The pan must not restrict combustion air flow Water heater life depends upon water quality water pressure and the environment in which the water heater is installed Water heaters are sometimes installed in locations where leakage may result in property damage even with the use of a drain pan piped to a drain H...

Page 11: ...s but are not necessary with these products The purpose of an insulation blanket is to reduce the standby heat loss encountered with storage tank heaters Your water heater meets or exceeds the National Appliance Energy Conservation Act standards with respect to insulation and standby loss requirements making an insulation blanket unnecessary Breathing Hazard Carbon Monoxide Gas o _ o Do not obstru...

Page 12: ...ater heaters are intended to produce hot water Water heated to a temperature which will satisfy space heating clothes washing dish washing cleaning and other sanitizing needs can scald and permanently injure you upon contact Some people are more likely to be permanently injured by hot water than others These include the elderly children the infirm or physically mentally handicapped If anyone using...

Page 13: ...if using copper tubing solder tubing to an adapter before attaching the adapter tothe cotd water inlet connection Do not solder the cold water supply line directly to the cold water inlet It will harm the dip tube and damage the tank WATER PiPiNG PRESSURE TEST Air Pressure Hazard If water piping system is to be air pressure tested the water heater must be disconnected from the water piping system ...

Page 14: ... the discharge pipe is not connected to a drain or other suitable means the water flow may cause property damage Water Damage Hazard Temperature pressure relief valve discharge pipe must terminate at adequate drain Water temperature over 125 F 52 C can cause severe burns instantly resulting in severe injury or death Children the elderly and the physically or mentally disabled are at highest risk f...

Page 15: ...ipe from the water heater must be no less than the diameter of the draft hood outlet on the water heater All vent gases must be completely vented to the outdoors of the structure dwelling Install only the draft hood provided with the new water heater and no other draft hood Vent pipes must be secured at each joint with sheet metal screws There must be a minimum of 6 inches 153 mm clearance between...

Page 16: ...as connector or a ground joint union between the shut off valve and control valve to permit servicing of the unit Be sure to check all the gas piping for leaks before lighting the water heater Use a soapy water solution not a match or open flame Rinse off soapy solution and wipe dry 16 Breathing Hazard Carbon Monoxide Gas _1 _ _ _lJl RL_ __ High altitude orifice must be installed for _ _ i_ operat...

Page 17: ...ersion instructions in their entirety before starting the conversion Failure to follow instructions and safety messages could result in death or serious injury Fuel conversions shall be completed by a qualified service agency in accordance with the detailed conversion instructions and all applicable codes and requirements of the authority having jurisdiction The information in these instructions m...

Page 18: ... down to remove see Figure 20 THERMOCOUPLEJ L L PILOT TUBING FIGURE 20 FLANGE NUT X IGNmTER _ WIRE AND PILOT TUBE BURNER TUBE PROPANE ASSEMBLY BURNER HEAD __ ASSEMBLY _J ii_ I BURNER _ _X__ PI LOT _rlll _ _ _ 8 ASSEMBLY scREws iNNER INNER DOOR DOOR GASKET FIGURE 23 19 Push the natural gas pilot assembly grommet out of the inner door towards the combustion chamber 20 To install the propane pilot as...

Page 19: ...ropane LP Gas except in 1 Step 14 remove LP gas pilot assembly 2 Step 16 remove LP gas burner head 3 Step 17 use burner orifice marked N 4 Step 18 use Natural gas burner head 5 Step 20 use Natural gas pilot assembly Water temperature over I25 F 52 C can cause severe burns instantly resulting in severe injury or death Children the elderly and the physically or mentally disabled are at highest riskf...

Page 20: ...OT to OFF unless knob is pushed down slightly Do not force 4 Remove the outer burner door located below the gas control 5 Wait five 5 minutes to clear out any gas If you then smell gas _I_I_STOP Follow B in the safetyinformation_ B_ J above on this label If youdon_t smellgas _rgo to next step 6 This unit is equipped with a push button pilot ignitor which is used to light the pilot Locate the ignit...

Page 21: ...e adequate ventilation so that the water heater will operate properly See the FACTS TO CONSIDER ABOUT THE LOCATION section 8 Is the draft hood vent piping properly secured See Venting instructions in the Installing the New Water Heater section 9 Is there proper clearance between the vent pipe and anything that might catch on fire See Venting Instructions in the Installing the New Water Heater sect...

Page 22: ...me fits into one of these groups or if there is a local code or state law requiring a certain temperature water at the hot water tap then you must take special precautions In addition to using the lowest possible temperature setting that satisfies your hot water needs a means such as a mixing valve should be used at the hot water taps used by these people or at the water heater Mixing valves are a...

Page 23: ... process chemicals are typical compounds which are potentially corrosive If after inspection of the vent system you found sooting or deterioration something is wrong Call the local gas utility to correct the problem and clean or replace the flue and venting before resuming operation of the water heater BURNERINSPECTION Flood damage to a water heater may not be readily visible or immediately detect...

Page 24: ...relief valve discharge line and 2 that the water discharge will not cause any property damage as the water may be extremely hot see Figure 28 TEMPERATURE PRESSURE DISCHARGEPIPE FIGURE 28 If after manually operating the valve it fails to completely reset and continues to release water immediately close the cold water inlet to the water heater follow the draining instructions and replace the tempera...

Page 25: ...ndle and cap assembly back into the drain valve and retighten using a wrench DO NOT OVER TIGHTEN 5 Follow instructions in the Filling The Water Heater section 6 Check for leaks TAMPER RESISTANT ASSEMBLY __WASHER _HANDLEAND CAP ASSEMBLY WASHER FIGURE 29 SERVICE Before calling for repair service read the Start Up Condibbns and Operattbnal Conditions found in the Troubleshooting Guide of this manual ...

Page 26: ... or the Sears Service Center for assistance in controlling these situations see Figure 30 Thermal Expansion Tank Specifications HOT 3 PRESSURE REDUCING VALVEWiTH WATER HEATER BY PASS COLD WATER ___ NLET F TT NG 2 PRESSURE GAUGE iNLET COLD WATER SHUT OFF RECOMMENDED INSTALLATION VERTICAL MOUNTING NOT i WATER HEATER COLD WATER iNLET FiTTiNG I FLOOR CEiLiNG JOIST ETC STRAPPING i 3 PRESSURE l REDUCING...

Page 27: ...d in the water The smell is the result of four factors which must all be present for the odor to develop a concentration of sulfate in the supply water little or no dissolved oxygen in the water a sulfate reducing bacteria within the water heater This harmless bacteria is non toxic to humans an excess of active hydrogen in the tank This is caused by the corrosion protective action of the anode Sme...

Page 28: ...which can condense on the cooler surfaces of the tank Droplets form and drip onto the burner or run on the floor This is common at the time of start up after installation and when incoming water is cold Water in the water heater bottom or on the floor may be from condensation loose connections or the relief valve DO NOT replace the water heater until a full inspection of all possible water sources...

Page 29: ...REGULATION WATER HEATER SOUNDS Refer to CONDENSATION Clean sediment from tank Refer to DRAINING SIZZLING RUMBLING instructions in Maintenance section of manual No adjustment available Contact Sears Service to SOOTING determine cause Improperly sealed hot or cold supply connection relief valve drain valve or thermostat threads Leakage from other appliances or water lines Condensation of flue produc...

Page 30: ...h these parts Not shown 153 333850 9006369 9003385 9006375 9006378 9003542 9003399 9003398 9006383 9000275 9000273 9006384 9003410 9003406 9006386 9003719 9000071 9000058 N A 9003545 9003890 9006388 9006389 9006394 185876 000 Model Numbers 153 333950 9006370 9003385 9006375 9006379 9003531 9003400 9003398 9003970 9900275 9900273 9906384 9903410 9003406 9006386 9003719 9009071 9000058 N A 9003545 9...

Page 31: ...a Master Protection Agreement can save you money and aggravation Purchase a Master Protection Agreement now and protect yourself from unexpected hassle and expense The Master Protection Agreement also helps extend the life of your new product Here s what s included in the Agreement Expert Service by our 12 000 professional repair specialists Unlimited service and no charge for parts and labor on a...

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