Kelvin Cozy Installation Manual Download | Manualshive

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Kelvin System, Inc.

Cozy Installation Guide

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Summary of Contents for Cozy

Page 1: ...Kelvin System Inc Cozy Installation Guide ...

Page 2: ...re The Cozy Electronics Kit e Kit The Cozy Cables Sensors The Cozy Installation Installation Sensor Cables Installation Prepping the Cozy Installation Lifting Placing the Cozy Installation Electronics Testing Installation Installing the Electronics Kit 1 1 2 3 4 5 6 8 10 12 13 ...

Page 3: ...sistant tape Power Drill with phillips and Torx head bits Screwdriver with phillips and Torx head bits Self Tapping screws to Secure to Wall L Bracket Screws to Secure to Enclosure Electronics Kit screws 1 2 3 4 5 6 x4 per Cozy x4 per Cozy x6 per Cozy Cozy Installation Guide Kelvin Systems Inc ...

Page 4: ... radiator figures 1 2 3 below An Electronics Kit e Kit that fits into the metal cover and connects to a power outlet figures 4 5 and 6 on following page 1 2 Figure 1 Cozy Front View Cozy Installation Guide Kelvin Systems Inc The Cozy Metal Enclosure The Cozy is comprised of two main components ...

Page 5: ... Kit e Kit that fits into the metal cover and connects to a power outlet figures 4 5 and 6 below 1 2 Figure 4 E Kit Front View Figure 5 E Kit Top View Figure 6 E Kit Rear View The Cozy Electronics Kit e Kit The Cozy is comprised of two main components Cozy Installation Guide Kelvin Systems Inc ...

Page 6: ...e figure 10 3 4 5 6 Figure 7 Power Cable Brick Figure 9 Radiator Sensor Copper Sensor on one end plastic connector on other Figure 10 Steam Trap Sensor Plastic Connector on one end two copper sensors on the other Figure 8 Barrel Jack Extender Power Extension cable Cozy Installation Guide Kelvin Systems Inc The Cozy Cables Sensors There are four cables in the Cozy ...

Page 7: ...radiator Test and install the electronics kit e Kit 1 2 3 Figure 11 Radiator before Cozy Installation Figure 12 Radiator after Cozy Installation The Cozy Installation Cozy installation consists of three primary steps Cozy Installation Guide Kelvin Systems Inc ...

Page 8: ...sensor directly to the pipe Figure 15 1 Installation Sensor Cables Select a Cable Bundle and separate out the three cables Each bundle should have a Radiator Sensor Power Cable and Steam Trap Sensor cable The first step is to attach the Radiator and Steam Trap sensors Figure 13 Figure 14 Figure 15 Cozy Installation Guide Kelvin Systems Inc ...

Page 9: ... tape each sensor directly to the pipe Figure 18 2 Figure 16 Figure 19 Figure 17 Figure 18 Power Cable Route the power cable starting from over the top of the radiator between the radiator and the wall to the closest power outlet Keep the three cords close together figure 19 3 Cozy Installation Guide Kelvin Systems Inc ...

Page 10: ... of the eKit Cavity and out through the right side of the duct letting them dangle down the front of the Cozy Figure 21 2 Note the location of the side piping and cut the rigid insulation accordingly so that the insulation sits snug against the pipe Figure 22 3 Installation Prepping the Cozy Now the metal enclosure can be placed over the radiator Cozy Installation Guide Kelvin Systems Inc ...

Page 11: ...sits just above the top of the Radiator Figure 21 Route the three cables through the back of the e Kit cavity and through the right side of the duct Figure 22 Note the location of the side piping and cut the rigid insulation accordingly so that the insulation sits snug against the pipe Cozy Installation Guide Kelvin Systems Inc ...

Page 12: ...fixed to the rear of the Cozy and tuck it between the rear of the radiator and the wall Figure 23 1 Secure the L Bracket to the side of the Cozy using the L Bracket Screws and secure the L Bracket to the wall using self tapping screws Figure 24 25 on following page 3 Using the white insulation tape tape over the cut in the rigid insulation to leave a snug and clean looking fit against the radiator...

Page 13: ...ear of the Cozy and tuck it between the rear of the radiator and the wall Place the Cozy over the radiator Note If the Cozy is not flush against the wall the radiator may need to be pushed back against the wall Figure 24 Secure the L Bracket to the side of the Cozy Figure 25 Secure the L Bracket to the wall Cozy Installation Guide Kelvin Systems Inc ...

Page 14: ...g e Kit for return to Radiator Labs 3 Locate the three cables running from the e Kit The gray cable is the radiator sensor the white cable is the power cord and the four pronged colorful cable is the Steam Trap Sensor 1 Connect all three cables to the correct cable that is affixed to the radiator for the sensors and power brick for the power cable The power cable must be connected last 2 Ensure th...

Page 15: ...r drill torque setting must be set to 3 or 4 ONLY Use manual ideally Note ONLY use the security screws provided when installing the e Kit Any other screws will damage the kit and void warranty 3 Insert the e Kit into the cavity ensuring the wires are not pinched between the interior duct and the e Kit 2 Plug in the Cozy 4 Pair the Cozy via the MAC Address barcode on the outside of the e kit and th...

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